CN206349077U - The tutoring system of maintenance is debugged for industrial robot - Google Patents

The tutoring system of maintenance is debugged for industrial robot Download PDF

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Publication number
CN206349077U
CN206349077U CN201720004990.5U CN201720004990U CN206349077U CN 206349077 U CN206349077 U CN 206349077U CN 201720004990 U CN201720004990 U CN 201720004990U CN 206349077 U CN206349077 U CN 206349077U
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China
Prior art keywords
robot
workbench
maintenance
control device
debugged
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CN201720004990.5U
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Chinese (zh)
Inventor
齐将
李云柱
牛小记
史叶舟
张俊鹏
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Nanjing Nugget Mechatronics Technology Co Ltd
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Nanjing Nugget Mechatronics Technology Co Ltd
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Abstract

The utility model discloses a kind of tutoring system that maintenance is debugged for industrial robot, including robot service workstations and robot debugging efforts station, robot service workstations include the first workbench and the first control device being arranged side by side, it is provided with first workbench on the first robot body, multiple manipulator shafts and robot annex, the first control device and is provided with the first mesh frame;Robot debugging efforts station, which includes being provided with the second robot body, button indicating member and welding unit, the second control device on the second workbench and the second control device being arranged side by side, the second workbench, is provided with the second mesh frame.Robot body is opened completely by robot service workstations and robot debugging efforts station, the hardware components of controller are all illustrated on mesh frame, so as to facilitate installation and debugging, allow teacher and Students ' Learning each parts are how to assemble and install, so as to really grasp the maintenance skills of body, robot fault is quickly solved.

Description

The tutoring system of maintenance is debugged for industrial robot
Technical field
The utility model is related to robot debugging maintenance tutoring system, and in particular to one kind is used for industrial robot and debugs dimension The tutoring system repaiied.
Background technology
Because robot architecture is complicated, the packaging technology of its component is cumbersome, at present for the debugging repair matrix of robot This is responsible for the debugging maintenance of respective component part using pipeline system operation, i.e. special messenger, therefore, adds and robot is adjusted Try the cost of maintenance.
Utility model content
The purpose of this utility model is to provide a kind of tutoring system for debugging maintenance for industrial robot, to solve The problem of maintenance cost is big is debugged to robot in the prior art.
To achieve these goals, the utility model provides a kind of teaching system that maintenance is debugged for industrial robot System, including robot service workstations and robot debugging efforts station, wherein, robot service workstations include what is be arranged side by side The first robot body, multiple manipulator shafts and machine are provided with first workbench and the first control device, the first workbench The first mesh frame is provided with people's annex, the first control device;Robot debugging efforts station includes the second work being arranged side by side The second robot body, button indicating member and welding unit, second are provided with platform and the second control device, the second workbench The second mesh frame is provided with control device.
Further, the first workbench and the second workbench are built using aluminium section bar.
Further, the top of the first workbench and the second workbench is equipped with rubber layer.
Further, the bottom of the first workbench and the second workbench is provided with castor and pin cup.
Beneficial effect using above-mentioned technical solutions of the utility model is:Adjusted by robot service workstations and robot Try work station to open robot body completely, the hardware components of controller are all illustrated on mesh frame, so that convenient install Debugging, allows teacher and Students ' Learning each parts are how to assemble and installs, so that the really maintenance skill of grasp body Can, accomplish that any body failure can be solved quickly in robot.
Brief description of the drawings
Fig. 1 is that the utility model is used for the tutoring system structural representation that industrial robot debugs maintenance;
Fig. 2 is the structural representation of Tu1Zhong robots service workstations;
Fig. 3 is the structural representation at Tu1Zhong robots debugging efforts station.
In accompanying drawing, the list of parts representated by each label is as follows:
100th, robot service workstations, the 101, first workbench, the 102, first control device, the 103, first robot sheet Body, 104, manipulator shaft, 105, robot annex, the 106, first mesh frame, 200, robot debugging efforts station, the 201, second work Make platform, the 202, second control device, the 203, second robot body, 204, button indicating member, 205, welding unit, 206, Two mesh framves.
Embodiment
It is new below in conjunction with this practicality to make the purpose, technical scheme and advantage of the utility model embodiment clearer Accompanying drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that retouched The embodiment stated is a part of embodiment of the utility model, rather than whole embodiments.
The utility model discloses a kind of tutoring system that maintenance is debugged for industrial robot, as shown in figure 1, including machine Device people service workstations 100 and robot debugging efforts station 200, wherein, robot service workstations 100 further comprise side by side The first workbench 101 and the first control device 102 set, be provided with the first workbench 101 first robot body 103, The first mesh frame 106 is provided with multiple manipulator shafts 104 and robot annex 105, the first control device 102;Robot is adjusted Examination work station 200 includes being provided with the second workbench 201 and the second control device 202 being arranged side by side, the second workbench 201 The second net is provided with second robot body 203, button indicating member 204 and welding unit 205, the second control device 202 Aperture frame 206.
First workbench and the second workbench are built using aluminium section bar, are placed so as to provide a robot body dismounting Platform, its top tiling has rubber layer, and the integrity of protection institute dismounting component, its underpart is provided with castor and pin cup, so that Facilitate the movement of workbench.Single workbench profile gross dimensions are:Long 2000mm × wide by 960 × high 750mm;On workbench point Lower two layers, upper strata is used to lay robot and operation object, lower floor's storage dismounting real training instrument etc..
First control device and the second control device can include respectively servo-drive, teaching machine, operating case, controller, I/O interface plate, air switch, voltage-stabilized power supply, binding post, PLC, display, aviation plug, wave filter are first-class to be transferred with teaching machine Part is constituted.Controller, as the brain of whole robot, is the core of robot;Be provided with teaching machine jerk by Button, mode selection switch, menu area, common function area, inching button area etc., can complete all operations of robot, including machine Device people motion, programming, teaching, program are checked;I/O module includes the input of 16 railway digital amounts and the output of 16 railway digital amounts, energy It is enough conveniently to be exchanged with ancillary equipment progress simple data;Having on robot body on 6 axis servomotors, corresponding switch board has 6 Servo-driver, the function of driver is to drive and control servomotor to move, by setting some suitable parameters to allow More steady, the special open servo progress real training of servomotor operation, allows student more to understand the operation principle of servo; Among the loop of control circuit, system has 3 safety relays to be respectively used to jerk loop, and alarm circuit and SERVO CONTROL are returned Road, wherein each relay is corresponding a light emitting diode, can be by whether checking diode when circuit is overhauled Light to investigate failure;24V dc sources are divided into two-way in system, are used all the way for motor internal contracting brake, are used all the way for control component, It is connected when controller is attached with body using aviation plug, mainly there is electric power incoming line air plug, motor power band-type brake, coding Device line air plug, teaching machine air plug;By setting display to show the movement locus of robot body, it is by showing that support is pacified Dress, it is convenient and foldable.
In the present embodiment, controller internal circuit configuration and installation cabling can be passed through the first mesh frame and the second net Aperture frame is all shown, so as to facilitate, teacher is imparted knowledge to students and student understands, the actual motion rail of robot is shown by display Mark.This debugs robot body of the tutoring system of maintenance including complete set for industrial robot, and (i.e. work is debugged by robot Stand) and complete set robot body parts (i.e. robot service workstations) composition.Complete robot is only needed to Connect the action used that controller just can perform robot;Robot parts subtract including 6 sets of servomotors, reductor, harmonic waves Fast machine, the casting and some wire harness of 6 axles are constituted;6 sets of servomotors and reductor we only need to it is fast by rectangular connector Speed connection controller, is operated, it is possible to observe the movement locus of each axle by teaching machine.
Control system is utilized to be coordinated between PLC and robot, and PLC exports a signal at random, and one of indicator lamp is normal Bright, then robot is gone to click simultaneously, and indicator lamp is knocked out;PLC can export a random signal again, and robot can basis Lamp bright signal on work station is ceaselessly gone by going out.The similar game for beating suslik of the principle of the work station, can improve PLC volume Cheng Nengli and the flexible programming instruction using robot, improve the enthusiasm of student.
Industrial robot automatic welding system, can flexibly realize various complex three-dimensional Curve Machining tracks, and Employee can be freed to be engaged in the work of more high added value from rugged environment.Consider the requirement of school instruction environment And security, this work station simulates welding manner to realize the welding function of robot, mainly including the check and punctuate axis of cone, trace simulation Plate, drawing board and support.When carrying out trace simulation real training, track pad front is installed;When carrying out paintbrush real training, track pad is anti- To installation, upper berth A4 paper.
Due to being to have electric wiring inside robot body, so in dismounting it is noted that the layout of electric wiring, dismounting When need performed in strict accordance with step, it is not possible to skip or upside down execution.When tearing 6 spindle motors or reductor open, should first by Robot motion removes the bolt on 6 spindle motor protective covers to corresponding posture, and removes 6 spindle motor protective covers, by 6 axles The fast plug of motor is fallen, now, by 6 axle reductor disassembling bolts, takes out six axle reductors, is careful not to when taking out reductor Reductor body is injured, reductor and flexbile gear are taken out after taking-up, 6 spindle motors are just can be taken off., should be first by electricity when reinstalling Machine is installed on wrist body and fastened, after wave producer and flexbile gear are fixed on motor shaft, then reductor is arranged on wrist On body;When reductor is installed, answers and be installed in electric rotating machine on wrist body.
The tutoring system of the present utility model for debugging maintenance for industrial robot passes through robot service workstations and machine Device people's debugging efforts station opens robot body completely, and the hardware components of controller are all illustrated on mesh frame, so that side Just installation and debugging, allow teacher and Students ' Learning each parts are how to assemble and install, so as to really grasp body Maintenance skills, accomplish that any body failure can be solved quickly in robot.
Finally it should be noted that:Various embodiments above is only limited to illustrate the technical solution of the utility model, rather than to it System;Although the utility model is described in detail with reference to foregoing embodiments, one of ordinary skill in the art should Understand:It can still modify to the technical scheme described in foregoing embodiments, or to which part or whole Technical characteristic carries out equivalent substitution;And these modifications or replacement, the essence of appropriate technical solution is departed from this practicality newly The scope of each embodiment technical scheme of type.

Claims (4)

1. a kind of tutoring system that maintenance is debugged for industrial robot, it is characterised in that including robot service workstations and Robot debugging efforts station, the robot service workstations include the first workbench and the first control device being arranged side by side, The first robot body, multiple manipulator shafts and robot annex are provided with first workbench, first control is set It is standby to be above provided with the first mesh frame;The robot debugging efforts station includes the second workbench being arranged side by side and the second control is set It is standby, the second robot body, button indicating member and welding unit are provided with second workbench, second control is set It is standby to be above provided with the second mesh frame.
2. the tutoring system according to claim 1 that maintenance is debugged for industrial robot, it is characterised in that described first Workbench and the second workbench are built using aluminium section bar.
3. the tutoring system according to claim 1 or 2 that maintenance is debugged for industrial robot, it is characterised in that described The top of first workbench and the second workbench is equipped with rubber layer.
4. the tutoring system according to claim 3 that maintenance is debugged for industrial robot, it is characterised in that described first The bottom of workbench and the second workbench is provided with castor and pin cup.
CN201720004990.5U 2017-01-04 2017-01-04 The tutoring system of maintenance is debugged for industrial robot Active CN206349077U (en)

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107492298A (en) * 2017-08-14 2017-12-19 北京华航唯实机器人科技股份有限公司 A kind of industrial robot teaching station
CN107571286A (en) * 2017-09-11 2018-01-12 重庆华数机器人有限公司 A kind of robotic part detection platform and its detection method
CN108877457A (en) * 2018-06-14 2018-11-23 南京南戈特机电科技有限公司 A kind of industrial robot debugging maintenance tutoring system
CN110211477A (en) * 2018-09-01 2019-09-06 天津博诺智创机器人技术有限公司 A kind of industrial robot adjustment maintenance training system
CN111203869A (en) * 2018-11-21 2020-05-29 深圳市优必选科技有限公司 Robot system maintenance method and device, robot and readable storage medium

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107492298A (en) * 2017-08-14 2017-12-19 北京华航唯实机器人科技股份有限公司 A kind of industrial robot teaching station
CN107571286A (en) * 2017-09-11 2018-01-12 重庆华数机器人有限公司 A kind of robotic part detection platform and its detection method
CN108877457A (en) * 2018-06-14 2018-11-23 南京南戈特机电科技有限公司 A kind of industrial robot debugging maintenance tutoring system
CN110211477A (en) * 2018-09-01 2019-09-06 天津博诺智创机器人技术有限公司 A kind of industrial robot adjustment maintenance training system
CN111203869A (en) * 2018-11-21 2020-05-29 深圳市优必选科技有限公司 Robot system maintenance method and device, robot and readable storage medium

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