CN206346828U - Carry the automobile ICS intercooler system of turbocharged engine - Google Patents

Carry the automobile ICS intercooler system of turbocharged engine Download PDF

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Publication number
CN206346828U
CN206346828U CN201621444871.3U CN201621444871U CN206346828U CN 206346828 U CN206346828 U CN 206346828U CN 201621444871 U CN201621444871 U CN 201621444871U CN 206346828 U CN206346828 U CN 206346828U
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intercooler
relief valve
oil
turbocharged engine
automobile
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柯志
徐晗
王国进
孙世丰
吴鹏
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Dongfeng Motor Corp
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Dongfeng Motor Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)

Abstract

本实用新型公开了一种搭载涡轮增压发动机的汽车中冷系统,沿空气流动方向包括顺次连接的引气口、空气滤清器、进气管、增压器、中冷进气管、中冷器、中冷出气管及节气门,所述中冷出气管上设置有与泄压阀连接的旁路,所述泄压阀的出口连接有与所述进气管连通的泄压阀出气管,所述中冷器位于所述载涡轮增压发动机的汽车中冷系统中的最低位置,所述中冷器的底部设置有封堵放油口的放油螺栓。本实用新型的搭载涡轮增压发动机的汽车中冷系统中中冷器处于最低位置,在中冷器的下部设置了放油螺栓,以便机油回流到放油螺栓处,在维修保养时定期排放机油,避免行驶里程或时间过长造成大量机油堆积,导致管路堵塞。

The utility model discloses an intercooling system for an automobile equipped with a turbocharged engine, which comprises an air induction port, an air filter, an intake pipe, a supercharger, an intercooling intake pipe, and an intercooler connected in sequence along the air flow direction , an intercooler outlet pipe and a throttle valve, the intercooler outlet pipe is provided with a bypass connected with a pressure relief valve, and the outlet of the pressure relief valve is connected with a pressure relief valve outlet pipe communicated with the intake pipe, so The intercooler is located at the lowest position in the intercooling system of the car carrying the turbocharged engine, and the bottom of the intercooler is provided with an oil drain bolt to block the oil drain. In the intercooler system of the automobile equipped with a turbocharged engine of the utility model, the intercooler is at the lowest position, and an oil drain bolt is arranged at the lower part of the intercooler so that the engine oil can return to the oil drain bolt, and the engine oil is regularly discharged during maintenance. , to avoid a large amount of oil accumulation caused by long driving mileage or time, resulting in pipeline blockage.

Description

搭载涡轮增压发动机的汽车中冷系统Auto intercooling system with turbocharged engine

技术领域technical field

本实用新型涉及汽车技术领域,具体地指一种搭载涡轮增压发动机的汽车中冷系统。The utility model relates to the technical field of automobiles, in particular to an intercooling system of an automobile equipped with a turbocharged engine.

背景技术Background technique

随着涡轮增压发动机的普及,越来越多的消费者发现行驶一段里程后,中冷器、中冷管路出现机油泄漏,或空气滤清器滤芯被机油污染的现象(对外置泄压阀车型而言)。With the popularity of turbocharged engines, more and more consumers find that after a certain mileage, the intercooler and the intercooler pipeline have oil leakage, or the air filter element is polluted by oil (for external pressure relief valve models).

究其原因,现在的涡轮增压发动机基本都配备了闭环曲轴箱呼吸器,曲轴箱内的机油油气会重新吸入发动机进行燃烧,少量的油气会通过曲轴呼吸器和增压器轴承进入中冷进气管,从而扩散到整个中冷和相关管路,遇冷凝结后成为油液状。轻者局部出现机油渗漏,严重者污染滤芯或堵塞中冷管路。根据试验经验,一般在发动机行驶4万km里程左右,管路中会出现较为明显的机油堆积现象。这个问题在自主和合资乘用车上普遍存在。The reason is that today's turbocharged engines are basically equipped with a closed-loop crankcase breather. The oil and gas in the crankcase will be re-sucked into the engine for combustion, and a small amount of oil and gas will enter the intercooler through the crankshaft breather and the supercharger bearing. The air pipe spreads to the entire intercooler and related pipelines, and becomes oily after being condensed by condensation. In mild cases, oil leakage occurs locally, and in severe cases, the filter element is polluted or the intercooler pipeline is blocked. According to the test experience, generally when the engine travels about 40,000 km, there will be obvious oil accumulation in the pipeline. This problem is common in autonomous and joint venture passenger cars.

发明内容Contents of the invention

本实用新型的目的在于,提供一种避免发动机机油堆积的搭载涡轮增压发动机的汽车中冷系统。The purpose of the utility model is to provide an automobile intercooling system equipped with a turbocharged engine which avoids the accumulation of engine oil.

为实现上述目的,本实用新型所设计的搭载涡轮增压发动机的汽车中冷系统沿空气流动方向包括顺次连接的引气口、空气滤清器、进气管、增压器、中冷进气管、中冷器、中冷出气管及节气门,所述中冷出气管上设置有与泄压阀连接的旁路,所述泄压阀的出口连接有与所述进气管连通的泄压阀出气管,所述中冷器位于所述载涡轮增压发动机的汽车中冷系统中的最低位置,所述中冷器的底部设置有封堵放油口的放油螺栓。In order to achieve the above object, the automobile intercooling system equipped with a turbocharged engine designed by the utility model includes an air intake port, an air filter, an intake pipe, a supercharger, an intercooling intake pipe, Intercooler, intercooler outlet pipe and throttle valve, the intercooler outlet pipe is provided with a bypass connected to the pressure relief valve, the outlet of the pressure relief valve is connected to the outlet of the pressure relief valve communicated with the intake pipe The air pipe, the intercooler is located at the lowest position in the intercooling system of the car carrying the turbocharged engine, and the bottom of the intercooler is provided with an oil drain bolt to block the oil drain.

作为优选方案,所述中冷出气管与所述泄压阀连接的连接点低于所述空气滤清器。As a preferred solution, the connection point between the intercooler outlet pipe and the pressure relief valve is lower than the air filter.

作为优选方案,所述中冷出气管与所述泄压阀连接的所述连接点与所述空气滤清器之间具有200mm以上的距离。As a preferred solution, there is a distance of more than 200mm between the connection point where the intercooler outlet pipe is connected to the pressure relief valve and the air filter.

作为优选方案,所述中冷器与所述中冷进气管连接的进气口设置在所述中冷器的下部,所述中冷器与所述中冷出气管连接出气口设置在所述中冷器的上部。As a preferred solution, the air inlet connecting the intercooler to the intercooler intake pipe is arranged at the lower part of the intercooler, and the air outlet connecting the intercooler to the intercooler outlet pipe is arranged on the The upper part of the intercooler.

作为优选方案,所述引气口位于所述中冷器一侧上方,所述空气滤清器、所述泄压阀位于所述中冷器上方,所述增压器、所述节气门位于所述中冷器后上方。As a preferred solution, the air inlet is located above one side of the intercooler, the air filter and the pressure relief valve are located above the intercooler, and the supercharger and the throttle valve are located above the intercooler. above the intercooler.

本实用新型的有益效果是:本实用新型的搭载涡轮增压发动机的汽车中冷系统中中冷器处于最低位置,在中冷器的下部设置了放油螺栓,以便机油回流到放油螺栓处,在维修保养时定期排放机油,避免行驶里程或时间过长造成大量机油堆积,导致管路堵塞。The beneficial effects of the utility model are: the intercooler of the intercooler system of the automobile equipped with a turbocharged engine of the utility model is at the lowest position, and an oil drain bolt is arranged at the lower part of the intercooler so that the engine oil can return to the oil drain bolt , Drain the engine oil regularly during maintenance to avoid a large amount of engine oil accumulation caused by excessive driving mileage or time, resulting in pipeline blockage.

附图说明Description of drawings

图1为本实用新型的优选实施例的搭载涡轮增压发动机的汽车中冷系统的结构示意图。Fig. 1 is a structural schematic diagram of an automobile intercooling system equipped with a turbocharged engine according to a preferred embodiment of the present invention.

图中各部件标号如下:引气口1、空气滤清器2、进气管3、增压器4、中冷进气管5、中冷器6、中冷出气管7、节气门8、泄压阀9、泄压阀出气管10、放油螺栓11。The labels of the components in the figure are as follows: air inlet 1, air filter 2, intake pipe 3, supercharger 4, intercooler intake pipe 5, intercooler 6, intercooler outlet pipe 7, throttle valve 8, pressure relief valve 9. Pressure relief valve outlet pipe 10, oil drain bolt 11.

具体实施方式detailed description

下面结合附图和具体实施例对本实用新型作进一步的详细说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.

为了避免涡轮增压发动机机中油堆积在中冷系统内或扩散到空气滤清器的滤芯,本实用新型的搭载涡轮增压发动机的汽车中冷系统提供高效、低成本的解决方案。In order to prevent the oil in the turbocharged engine from accumulating in the intercooling system or diffusing to the filter element of the air filter, the intercooling system of the automobile equipped with the turbocharged engine of the present invention provides an efficient and low-cost solution.

请参阅图1,本实用新型优选实施例的搭载涡轮增压发动机的汽车中冷系统沿空气流动方向顺次包括引气口1、空气滤清器2、进气管3、增压器4、中冷进气管5、中冷器6、中冷出气管7及节气门8,中冷出气管7上设置有与泄压阀9连接的旁路,泄压阀9的出口连接有与进气管3连通的泄压阀出气管10。中冷器6的底部设置有封堵放油口的放油螺栓11。Please refer to Fig. 1, the automotive intercooling system equipped with a turbocharged engine according to the preferred embodiment of the utility model includes an air inlet 1, an air filter 2, an intake pipe 3, a supercharger 4, and an intercooler in sequence along the direction of air flow. Intake pipe 5, intercooler 6, intercooler outlet pipe 7 and throttle valve 8, intercooler outlet pipe 7 is provided with a bypass connected to pressure relief valve 9, and the outlet of pressure relief valve 9 is connected to intake pipe 3 The pressure relief valve outlet pipe 10. The bottom of the intercooler 6 is provided with an oil drain bolt 11 for blocking the oil drain.

发动机运行过程中,从引气口1吸入空气,空气经过空气滤清器2过滤后通过进气管3进入增压器4。经过增压器4压缩后的气体温度很高,需要经过中冷器6处理。高温气体进入中冷器6的具体路径如下:中冷进气管5→中冷器6→中冷出气管7,最后到达节气门8处。During the running of the engine, air is inhaled from the air inlet 1, filtered by the air filter 2, and then enters the supercharger 4 through the intake pipe 3. The temperature of the gas compressed by the supercharger 4 is very high and needs to be processed by the intercooler 6 . The specific path for the high-temperature gas to enter the intercooler 6 is as follows: intercooler intake pipe 5→intercooler 6→intercooler outlet pipe 7, and finally reaches the throttle valve 8.

对于外置泄压阀车型,在发动机停机时,节气门8已经关闭,部分迟滞的气体需在中冷出气管7处经泄压阀9、泄压阀出气管10排入进气管3,以减少对节气门8的冲击。For models with external pressure relief valve, when the engine is stopped, the throttle valve 8 has been closed, and part of the sluggish gas needs to be discharged into the intake pipe 3 through the pressure relief valve 9 and the pressure relief valve outlet pipe 10 at the outlet pipe 7 of the intercooler, so as to Less shock to the throttle valve 8.

在图示实施例中,中冷器6处于整个搭载涡轮增压发动机的汽车中冷系统中的最低位置,引气口1位于中冷器6的侧上方,空气滤清器2、泄压阀9位于中冷器6上方,增压器4、节气门8位于中冷器6后上方。中冷进气管5设置在中冷器6的下部,中冷出气管7设置在中冷器6的上部。In the illustrated embodiment, the intercooler 6 is at the lowest position in the entire intercooler system of a car equipped with a turbocharged engine, the air inlet 1 is located above the side of the intercooler 6, the air filter 2, the pressure relief valve 9 Located above the intercooler 6, the supercharger 4 and the throttle valve 8 are located above the rear of the intercooler 6. The intercooler intake pipe 5 is arranged at the bottom of the intercooler 6 , and the intercooler outlet pipe 7 is arranged at the top of the intercooler 6 .

发动机运行时,高温气体经过中冷器6时,部分机油蒸汽遇冷凝结,存积于中冷器6底部的放油螺栓11处。同时在中冷出气管7中也有部分机油凝结附着于管壁,但在车辆停车后会缓慢流入中冷器6的放油螺栓11处。When the engine is running, when the high-temperature gas passes through the intercooler 6, part of the oil vapor condenses and accumulates at the oil drain bolt 11 at the bottom of the intercooler 6. Simultaneously, in the intercooler outlet pipe 7, part of the machine oil condenses and adheres to the pipe wall, but it will slowly flow into the oil drain bolt 11 of the intercooler 6 after the vehicle stops.

发动机停机时,少量机油蒸汽在泄压过程中会顺着出气路径附着于泄压阀出气管10和中冷出气管7。附着于泄压阀出气管10的少量机油回流至中冷器6的放油螺栓11处。而附着于中冷出气管7的少量机油由于泄压阀出气管10与中冷出气管7的接口远离空气滤清器2,这部分少量的机油不会污染到空气滤清器2,而在发动机启动后被吸入发动机进行燃烧。When the engine stops, a small amount of oil vapor will adhere to the air outlet pipe 10 of the pressure relief valve and the air outlet pipe 7 of the intercooler along the air outlet path during the pressure relief process. A small amount of engine oil attached to the outlet pipe 10 of the pressure relief valve flows back to the oil drain bolt 11 of the intercooler 6 . And the small amount of engine oil attached to the intercooler outlet pipe 7 is far away from the air filter 2 because the interface of the pressure relief valve outlet pipe 10 and the intercooler outlet pipe 7 is far away from the air filter 2. This small amount of engine oil will not pollute the air filter 2. After the engine is started, it is sucked into the engine for combustion.

在汽车进行维修保养时,每2万公里里程拧开放油螺栓11,待中冷器内的机油从放油口排尽即可。When the automobile is maintained, unscrew the oil drain bolt 11 every 20,000 kilometers, and wait for the machine oil in the intercooler to drain from the oil drain.

综上所述,本实用新型的搭载涡轮增压发动机的汽车中冷系统具有以下优点:In summary, the vehicle intercooling system equipped with a turbocharged engine of the present invention has the following advantages:

(1)整个搭载涡轮增压发动机的汽车中冷系统中,中冷器6处于最低位置,以便机油回流到放油螺栓11处;(1) In the entire intercooling system of a car equipped with a turbocharged engine, the intercooler 6 is at the lowest position, so that the engine oil can return to the oil drain bolt 11;

(2)整个搭载涡轮增压发动机的汽车中冷系统中管路没有U型或V型结构,避免管路堆积机油;(2) There is no U-shaped or V-shaped pipeline in the intercooling system of a car equipped with a turbocharged engine, so as to avoid accumulation of oil in the pipeline;

(3)针对外置泄压阀车型,泄压阀出气管10与中冷出气管7(空气进气管道)的连接点应低于空气滤清器2并且与空气滤清器2保持200mm以上的距离,避免空气滤清器2的滤芯被油气污染;(3) For models with an external pressure relief valve, the connection point between the pressure relief valve outlet pipe 10 and the intercooler outlet pipe 7 (air intake pipe) should be lower than the air filter 2 and keep at least 200mm from the air filter 2 distance to prevent the filter element of the air filter 2 from being polluted by oil and gas;

(4)在中冷器6的下部设置了放油螺栓11,在维修保养时定期排放机油,避免行驶里程或时间过长造成大量机油堆积,导致管路堵塞。(4) An oil drain bolt 11 is provided at the lower part of the intercooler 6 to regularly drain engine oil during maintenance, so as to avoid a large amount of engine oil accumulation caused by excessive driving mileage or time, resulting in pipeline blockage.

本实用新型的搭载涡轮增压发动机的汽车中冷系统通过布置方法上的优化和中冷器结构上的优化二者协同配合,解决了搭载涡轮增压发动机汽车存在的机油堆积问题。The intercooling system of the automobile equipped with a turbocharged engine of the utility model solves the problem of engine oil accumulation in the automobile equipped with a turbocharged engine through the cooperation of the optimization of the layout method and the optimization of the structure of the intercooler.

以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present utility model, and the description thereof is relatively specific and detailed, but it should not be construed as limiting the patent scope of the present utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the scope of protection of the utility model patent should be based on the appended claims.

Claims (5)

1. a kind of automobile ICS intercooler system for carrying turbocharged engine, the bleed ports for including being sequentially connected with along air-flow direction (1), air cleaner (2), air inlet pipe (3), booster (4), in cold air inlet pipe (5), charge air cooler (6), in cold escape pipe (7) and Air throttle (8), it is described in be provided with the bypass being connected with relief valve (9), the outlet of the relief valve (9) on cold escape pipe (7) It is connected with the relief valve escape pipe (10) connected with the air inlet pipe (3), it is characterised in that:The charge air cooler (6) is located at described The extreme lower position in the automobile ICS intercooler system of turbocharged engine is carried, the bottom of the charge air cooler (6) is provided with closure and drained the oil The oil discharge screw (11) of mouth.
2. the automobile ICS intercooler system according to claim 1 for carrying turbocharged engine, it is characterised in that:It is cold in described The tie point that escape pipe (7) is connected with the relief valve (9) is less than the air cleaner (2).
3. the automobile ICS intercooler system according to claim 2 for carrying turbocharged engine, it is characterised in that:It is cold in described There is more than 200mm between the tie point and the air cleaner (2) that escape pipe (7) is connected with the relief valve (9) Distance.
4. the automobile ICS intercooler system according to any one of claim 1 to 3 for carrying turbocharged engine, its feature exists In:The charge air cooler (6) with it is described in the air inlet that is connected of cold air inlet pipe (5) be arranged on the bottoms of the charge air cooler (6), it is described Charge air cooler (6) with it is described in cold escape pipe (7) be connected the top that gas outlet is arranged on the charge air cooler (6).
5. the automobile ICS intercooler system according to claim 4 for carrying turbocharged engine, it is characterised in that:The bleed Mouth (1) is located above the charge air cooler (6) side, and the air cleaner (2), the relief valve (9) are located at the charge air cooler (6) top, the booster (4), the air throttle (8) are located at the charge air cooler (6) back upper place.
CN201621444871.3U 2016-12-27 2016-12-27 Carry the automobile ICS intercooler system of turbocharged engine Expired - Fee Related CN206346828U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110388252A (en) * 2018-04-17 2019-10-29 现代自动车株式会社 Cooling system for engine
CN113847173A (en) * 2021-09-16 2021-12-28 奇瑞汽车股份有限公司 Supercharged engine air inlet system and supercharged engine
CN114233541A (en) * 2021-12-15 2022-03-25 东风汽车集团股份有限公司 Relief valve gas outlet pipeline and pressure boost transmitter system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110388252A (en) * 2018-04-17 2019-10-29 现代自动车株式会社 Cooling system for engine
CN113847173A (en) * 2021-09-16 2021-12-28 奇瑞汽车股份有限公司 Supercharged engine air inlet system and supercharged engine
CN114233541A (en) * 2021-12-15 2022-03-25 东风汽车集团股份有限公司 Relief valve gas outlet pipeline and pressure boost transmitter system
CN114233541B (en) * 2021-12-15 2023-02-24 东风汽车集团股份有限公司 Relief valve gas outlet pipeline and pressure boost transmitter system

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