CN206336805U - Superfine powder packaging system - Google Patents
Superfine powder packaging system Download PDFInfo
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- CN206336805U CN206336805U CN201621148881.2U CN201621148881U CN206336805U CN 206336805 U CN206336805 U CN 206336805U CN 201621148881 U CN201621148881 U CN 201621148881U CN 206336805 U CN206336805 U CN 206336805U
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- skewed slot
- air
- superfine powder
- blower fan
- blanking
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Abstract
The utility model is related to superfine powder technical field of transportation, specifically a kind of superfine powder packaging system.Including storage tank, blanking skewed slot, blower fan, air compressor, support frame, lift and Integrated automation control system, blanking chute feed mouthful is connected with reservoir outlet, the discharging opening of blanking skewed slot is arranged on above the crane of lift, the air outlet of blower fan is arranged on blanking skewed slot, bag filter is respectively arranged with blanking skewed slot and storage tank, operated pneumatic valve is additionally provided with blanking skewed slot, the bellows of operated pneumatic valve are connected by air pipeline with air compressor, air pipeline is provided with air-operated solenoid valve and electro connecting pressure gauge, controller of fan, air compressor controller, elevator controller, bag filter controller, air-operated solenoid valve, electro connecting pressure gauge is electrically connected with Integrated automation control system respectively.The utility model realizes superfine powder full-automation vanning by setting up transfer tank, and boxing efficiency is high, low cost, energy-conserving and environment-protective.
Description
Technical field
The utility model is related to superfine powder technical field of transportation, specifically a kind of superfine powder packaging system.
Background technology
Superfine powder is formed as the waste residue grinding produced by blast furnace ironmaking, is mixed and is expected as concrete, can not only wait and measure
For cement, Cost of Concrete is reduced, blast-furnace slag can be made full use of again, be that country saves a large amount of unrenewable precious resources,
It is thus a kind of both economically and environmentally beneficial building material, the superfine powder place of production is concentrated mainly on the north, therefore superfine powder transport turns into
One big difficult point, because harbour storage tank is not matched, the main form docked using car and boat of superfine powder transport, this process efficiency is low,
High cost, pollution is big.
Utility model content
The utility model aims to solve the problem that above mentioned problem, so as to provide a kind of efficiency high, low cost, the superfine powder of energy-conserving and environment-protective
Packaging system.
The utility model solves described problem, and the technical scheme of use is：
A kind of superfine powder packaging system, including storage tank, blanking skewed slot, blower fan, air compressor, support frame, lift and
Integrated automation control system, storage tank, blanking skewed slot, blower fan, air compressor are separately positioned on support frame, blanking skewed slot
Charging aperture and the discharging opening of storage tank connect, the discharging opening of blanking skewed slot is arranged on above the crane of lift, and blower fan goes out
Air port is arranged on blanking skewed slot, is respectively arranged with blanking skewed slot and storage tank on bag filter, blanking skewed slot and is additionally provided with gas
Movable valve, the bellows of operated pneumatic valve are connected by air pipeline with air compressor, air pipeline provided with air-operated solenoid valve and
Electro connecting pressure gauge, controller of fan, air compressor controller, elevator controller, bag filter controller, gas control electricity
Magnet valve, electro connecting pressure gauge are electrically connected with Integrated automation control system respectively.
Using the utility model of above-mentioned technical proposal, compared with prior art, the characteristics of it is protruded is：
The problem of superfine powder long-distance transportation is difficult is efficiently solved, superfine powder full-automation vanning, boxing efficiency is realized
Height, low cost, energy-conserving and environment-protective.
Preferably, the utility model further technical scheme is：
Blower fan includes skewed slot blower fan and roots blower, and it is oblique that the air outlet of skewed slot blower fan and roots blower is separately positioned on blanking
In the haul section and feed zone of groove, skewed slot blower fan provides air quantity for blanking skewed slot, promotes superfine powder to be hanged on blanking skewed slot canvas
Floating flowing, roots blower provides air quantity for bottom of storage tank skewed slot, and loose bottom of storage tank superfine powder promotes superfine powder to flow into blanking skewed slot.
Air compressor is screw air compressor, carries control system, and power supply is used by complete set of equipments 30KW designs,
Back-blowing is provided for dust-precipitator, pressure-air is provided for atmosphere-comtrolling apparatus such as operated pneumatic valves.
Bag filter, which is in air box type pulse bag dust collector, storage tank, and container is interior forms negative pressure, effectively absorbs outside
Showy superfine powder dust, prevents dust polluting environment.
Lift is provided with the poidometer electrically connected with Integrated automation control system, when vanning amount reaches predetermined value
Afterwards, vanning is automatically stopped by Integrated automation control system control realization.
Integrated automation control system is the SIMATIC Integrated automations based on German SIEMENS companies（TIA）
System.
Brief description of the drawings
Fig. 1 is the utility model example structure schematic diagram；
Fig. 2 is the partial enlarged drawing of A in Fig. 1；
Fig. 3 is the partial enlarged drawing of B in Fig. 1；
Fig. 4 is the partial enlarged drawing of C in Fig. 1；
In figure：Air box type pulse bag dust collector 1；Storage tank 2；Lift 3；Blanking skewed slot 4；Skewed slot blower fan 5；Operated pneumatic valve 6；
Air pipeline 7；False door 8；Electric block 9；Roots blower 10；Screw air compressor 11；Support frame 12.
Embodiment：
With reference to embodiment, the utility model is described in further detail, and purpose, which is only that, more fully understands the utility model
Content, therefore, the cited case are not intended to limit protection domain of the present utility model.
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, including storage tank 2, blanking skewed slot 4, skewed slot blower fan 5（Air quantity 463m3/h）, Luo Cifeng
Machine 10（Ability 4.5 m3/min, blast 58800pa）, screw air compressor 11（Specified treating capacity 3.5-4.5 m3/min,
Pressure at expulsion 0.75mpa）, support frame 12, lift 3 and SIMATIC Integrated automations（TIA）System, storage tank 2, blanking are oblique
Groove 4, skewed slot blower fan 5, roots blower 10, screw air compressor 11 be separately positioned on support frame 12, and blanking skewed slot 4 enters
Material mouth is connected with the discharging opening of storage tank 2, and the discharging opening of blanking skewed slot 4 is arranged on above the crane of lift 3, skewed slot blower fan 5
It is separately positioned on the air outlet of roots blower 10 in the haul of blanking skewed slot 4 section and feed zone, on blanking skewed slot 4 and storage tank 2
It is respectively arranged with air box type pulse bag dust collector 1（Handle air quantity about 3000m3/h）, operated pneumatic valve 6 is additionally provided with blanking skewed slot 4,
The bellows of operated pneumatic valve 6 are connected by air pipeline 7 with screw air compressor 11, and air pipeline 7 is provided with gas control electromagnetism
Valve and electro connecting pressure gauge, the controller of skewed slot blower fan 5, the controller of roots blower 10, the controller of screw air compressor 11, liter
The controller of drop machine 3, the controller of air box type pulse bag dust collector 1, air-operated solenoid valve, electro connecting pressure gauge are complete with SIMATIC respectively
Integrated automation（TIA）System is electrically connected, and lift 3 is provided with and SIMATIC Integrated automations（TIA）System is electrically connected
Poidometer.
Superfine powder vanning technique, comprises the following steps:
（1）Tinning
The tank diameter 8m of storage tank 2, high 8m, are rolled using the thick double side zinc coating steel plates of 2.5mm and formed, 500 tons of capacity inside sets groove
Steel ribs, the tank body of storage tank 2 is located on supporting frame with steel structure, and the basis of supporting frame with steel structure 12 is six roots of sensation bored concrete pile, above sets cushion cap.
Current superfine powder carrier is mainly 80T or 160T tank cars, and tank car carries pressurized equipment（Air compressor type
Number）, it is delivered to using blast in storage tank, while setting one on the top of storage tank 2 carries blower fan air box type pulse bag dust collector 1（Place
Manage air quantity about 3000m3/h）, tank car delivery pipe is connected with the input pipe of storage tank 2 first during tinning, air-box type pulse is then turned on
Bag collector 1, carries pressurized equipment using tank car and superfine powder is delivered in storage tank 2, because air box type pulse bag dust collector 1 is made
With, negative pressure is formed in storage tank 2, and the superfine powder dust outwards overflowed is recycled in storage tank 2, effectively prevent flour dust overflow and made
Into environmental pollution, air box type pulse bag dust collector 1 on storage tank 2 is turned on and off by SIMATIC Integrated automations
（TIA）System control realization.
（2）Vanning
Empty container is loaded to the crane of lift 3 first with front handling mobile crane, then starts the rotation of the crane of lift 3
To 45 degree of angles, open the lifting Lid for a container of container using electric block 9 and transfer the false door 8 on electric block 9 to packaging
In case, false door 8 is installed, starts screw air compressor 11, supply reached and start after pressure on blanking skewed slot 4 and storage tank 2
Air box type pulse bag dust collector 1, then starts skewed slot blower fan 5 and roots blower 10, then opens operated pneumatic valve 6 and fills superfine powder
Enter container, operated pneumatic valve 6 closed after vanning amount reaches 29.5 tons, then close successively skewed slot blower fan 5 and roots blower 10,
Air box type pulse bag dust collector 1, screw air compressor 11, lift false door 8 using electric block 9 and close closed set vanning case
Lid, starts the crane of lift 3 and rotates to horizontal level, the container filled is transported into flat car or neighbouring heap using front handling mobile crane
, lift 3, screw air compressor 11, air box type pulse bag dust collector 1, skewed slot blower fan 5, roots blower 10, pneumatic operated valve
Door 6 is turned on and off by SIMATIC Integrated automations（TIA）System control realization.
Capital equipment function and requirement：
Screw air compressor 11 carries control system, and power supply is 30KW by complete set of equipments power, is provided for dust-precipitator
Back-blowing, is air-operated solenoid valve, and the atmosphere-comtrolling apparatus such as pneumatic stopping valve provides pressure-air, and two altogether, the using and the reserved, system is opened
The equipment must start up before dynamic, and supply, which reaches, could start other equipment after pressure, and after system stops, air box type pulse bag gathers dust
Device 1 will also be run 10-15 minutes, and air box type pulse bag dust collector 1 stops screw air compressor 11, spiral shell after stopping 5 minutes
The start stop system equipment interlocking of rod-type air compressor 11 and interlocking realize Stress control with electro connecting pressure gauge.
Skewed slot blower fan 5 provides air quantity for blanking skewed slot, promotes superfine powder to be suspended on the canvas of blanking skewed slot 4 flowing, and totally eight
Each one of each discharge system of platform, fluidization air is provided for discharging skewed slot, and single set 3KW first opens screw air compressor during discharging
11, can just oblique notch blower fan 5, then open operated pneumatic valve 6（Under the air feed of roots blower 10）Material boxing can be gone out to complete first to stop
Operated pneumatic valve 6 closes skewed slot blower fan 5 again, and skewed slot blower fan 5 and air box type pulse bag dust collector 1 have chain or interlocking.
Air box type pulse bag dust collector 1 is so that form negative pressure in storage tank 2 and container, it is ultra-fine that effective absorption is outwards floated
Powder dust, prevents dust pollution, possesses autonomous control system, and air box type pulse bag dust collector 1 carries control back-blowing when ordering goods,
The single set of power supply considers by 7.5KW, pan feeding, goes out material boxing and is both needed to start air box type pulse bag dust collector 1, eight altogether, each silo roof
One respectively, each blanking packaging system one starts inferior to screw air compressor 11, prior to screw air compressor 11
Stop, roots blower 10 must open storehouse top air box type pulse bag dust collector 1 before starting shooting, related packaging system gas must be opened before vanning
The storehouse top control cabinet of air box type pulse bag dust collector 1 is set by box pulse bag collector 1, storehouse bottom automobile pan feeding, packaging system sets phase
Answer the control button of air box type pulse bag dust collector 1.
Roots blower 10 provides air quantity for the bottom skewed slot of storage tank 2, and loose bottom of storage tank superfine powder promotes superfine powder to flow into blanking oblique
Groove 4, is that storehouse bottom skewed slot and electronic, manual gate provide vulcanization wind, power supply is considered by every 11KW, totally two, the using and the reserved,
If separate control box, while entering central control system, Frequency Converter Control ventilation of constant pressure is used, during lower material boxing, after system equipment starts entirely,
Finally start roots blower 10, vanning terminates first to stop roots blower 10, but single storehouse two case set system, four eight sets of storehouse systems have
One case set roots blower 10 just needs to start, due to introducing the control of ventilation of constant pressure system and single storehouse air-operated solenoid valve, if any dress
Case work considers that roots blower 10 is normally opened, wholly off to stop roots blower 10 again, and silo roof could be stopped after stopping roots blower 10
Air box type pulse bag dust collector 1, there is therebetween chain control.
Operated pneumatic valve 6（Pneumatic stopping valve）Totally eight sets, be that pressure-air control cylinder will be performed, bottom has bellows to use sieve
The air feed of thatch blower fan 10 is fluidized, and is packaging system major control equipment, is opened vanning and is closed stopping blanking, either on or off premise must have
Screw air compressor 11 provides pressure-air, so having chain with screw air compressor 11, open needs Roots in addition
The air feed of blower fan 10.
Totally ten two sets of air-operated solenoid valve, controls each four sets of storehouse, controls each eight sets of 6 bellows air feed of blanking system operated pneumatic valve,
Control pressure-air is provided by screw air compressor 11, and screw air compressor 11 has chain, operated pneumatic valve 6 is opened
Before need supply, after closing supply and operated pneumatic valve 6 have chain.
Lift 3, by container tipping to 45 degree of angles, facilitates superfine powder to case, which is provided with sensor, reach vanning amount
Signal is provided to packaging system, stops operated pneumatic valve 6, power 3KW considers.
Manually-operated gate is additionally provided with air pipeline, each air feed system is manually operated, is operated by operational procedure, and control is not entered
System.
Travelling stop valve, is installed before operated pneumatic valve 6, being used during for adjusting flow and maintenance, not being entered operating system.
Storehouse top needs to meet to will bear against after full material in automobile after installation and expected entirely provided with switch is completely expected there is provided storage information
Put in storage in portion.
Electric gourd hang Stuff (to) lid, does not enter system, and individually operated system, power is considered by 3KW.
Front handling mobile crane is transported to stockyard or automobile by container loading crane or from crane.
Integrated automation（TIA）It is exactly by all automated productions（Including industrial control unit (ICU), distribution I/O, industry control
Machine, industrial controlling software, man-machine interface, industrial communication network etc.）Overall unified design is carried out, sets up common at one
On SIMATIC Integrated System Platforms.SIMATIC Integrated automations（TIA）Mean that with fully integrated system institute can be completed
Some automation tasks, it is possible to which current industrial automation various requirement, fully integrated, structure can be met by setting up one
Completely, perfect in shape and function, the Process Control System of new generation towards whole production process.
The foundation of the automated system have followed globality, advance, reliability, economy, practicality, ease for use etc. and set
Count principle.The system is one towards whole production process, total tune unified, production control and information management integrated complete
The big system of factory；It is that high reliability, advanced technology, excellent performance, standard open, flexible in configuration, a cost are reasonably fully integrated
Automation control system；It is that one easy to use, highly effective, production cost can be reduced really, production efficiency and product is improved
Quality, the Process Control System of new generation for improving enterprise production management level.
The automated system is the SIMATIC Integrated automations based on German SIEMENS companies（TIA）System is carried out
Design, Integrated automation（TIA）Exactly complete by multiple systems tower to be matched somebody with somebody originally with a kind of system or an automation platform
Get up could complete institute it is functional, can greatly simplify system architecture, improve total tune, reduction system whole cost, it
It is the solution of new generation of automation process control system, SIMATIC Integrated automations（TIA）System has been widely used
In various fields, such as chemical industry, steel, building materials, generating, pharmacy, beverage, environmental protection, by for many years it was verified that it is one
Ripe, function admirable, safe and reliable automation control system.
Equipped with 1 engineer station in the central control room of this automated system, it is provided with the engineer station a set of complete
Whole SIMATIC automated system Software Development Platforms, using the Software Development Platform, engineers and technicians can be easily
All configurations of whole system and programing work are completed, mainly includes system hardware equipment and network configuration, field control station control
Program Generating processed, the generation of people from operator station interface program, set up real-time data base etc..
The system and technique efficiently solve the problem of superfine powder long-distance transportation is difficult, fully integrated automatic by SIMATIC
Change（TIA）The full-automation vanning of system control realization superfine powder, efficiency high, low cost, energy-conserving and environment-protective, through statistics, slag powders
Vanning is lower than scattered ship seven yuan/ton, and the reduction of cost will necessarily improve trader's enthusiasm, promote the exchange hand of slag powders trade,
Business feasibility becomes strong, and vanning amount can also roll up, and can effectively improve the market competitiveness at harbour, while setting up public flat
Platform, attracts more slag powders traders, extends port service function, realizes that logistics is rised in value, and response country saves number of the energy
Call together, make full use of superfine powder " turning waste into wealth ".
The preferable feasible embodiment of the utility model is the foregoing is only, not thereby limits to power of the present utility model
Sharp scope, the equivalence changes that all utilization the utility model specifications and its accompanying drawing content are made, is both contained in of the present utility model
Within interest field.
Claims (5)
1. a kind of superfine powder packaging system, it is characterised in that：Including storage tank, blanking skewed slot, blower fan, air compressor, support frame,
Lift and Integrated automation control system, storage tank, blanking skewed slot, blower fan, air compressor are separately positioned on support frame,
The charging aperture of blanking skewed slot and the discharging opening of storage tank are connected, and the discharging opening of blanking skewed slot is arranged on above the crane of lift,
The air outlet of blower fan is arranged on blanking skewed slot, is respectively arranged with blanking skewed slot and storage tank on bag filter, blanking skewed slot
Operated pneumatic valve is additionally provided with, the bellows of operated pneumatic valve are connected by air pipeline with air compressor, air pipeline is provided with gas control
Magnetic valve and electro connecting pressure gauge, controller of fan, air compressor controller, elevator controller, bag filter control
Device, air-operated solenoid valve, electro connecting pressure gauge are electrically connected with Integrated automation control system respectively.
2. superfine powder packaging system according to claim 1, it is characterised in that：Blower fan includes skewed slot blower fan and Roots's wind
The air outlet of machine, skewed slot blower fan and roots blower is separately positioned on the haul of blanking skewed slot section and feed zone.
3. superfine powder packaging system according to claim 1, it is characterised in that：Air compressor compresses for air screw
Machine.
4. superfine powder packaging system according to claim 1, it is characterised in that：Bag filter is received for air box type pulse bag
Dirt device.
5. superfine powder packaging system according to claim 1, it is characterised in that：Lift is provided with and Integrated automation
The poidometer of control system electrical connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621148881.2U CN206336805U (en) | 2016-10-29 | 2016-10-29 | Superfine powder packaging system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621148881.2U CN206336805U (en) | 2016-10-29 | 2016-10-29 | Superfine powder packaging system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206336805U true CN206336805U (en) | 2017-07-18 |
Family
ID=59300274
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621148881.2U Active CN206336805U (en) | 2016-10-29 | 2016-10-29 | Superfine powder packaging system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206336805U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106395437A (en) * | 2016-10-29 | 2017-02-15 | 唐山港口实业集团有限公司 | Ultrafine powder boxing system and technique |
-
2016
- 2016-10-29 CN CN201621148881.2U patent/CN206336805U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106395437A (en) * | 2016-10-29 | 2017-02-15 | 唐山港口实业集团有限公司 | Ultrafine powder boxing system and technique |
| CN106395437B (en) * | 2016-10-29 | 2018-07-13 | 唐山港口实业集团有限公司 | Superfine powder packaging system and technique |
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