CN208361420U - A kind of transportation system based on electrolytic cell insulation material - Google Patents
A kind of transportation system based on electrolytic cell insulation material Download PDFInfo
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- CN208361420U CN208361420U CN201821032931.XU CN201821032931U CN208361420U CN 208361420 U CN208361420 U CN 208361420U CN 201821032931 U CN201821032931 U CN 201821032931U CN 208361420 U CN208361420 U CN 208361420U
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- electrolytic cell
- insulation material
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- storage bin
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Abstract
The utility model discloses a kind of transportation system based on electrolytic cell insulation material, the transportation system includes: dump skip, storage bin, material lifting device, conveyer and control device, wherein, material lifting device is connected with the dump skip, the storage bin respectively, conveyer is connected with the storage bin, and control device is electrically connected with the material lifting device, the conveyer respectively.The utility model controls the material lifting device by control device and will store in the electrolytic cell insulation material promotion to the storage bin in the dump skip, and then control the conveyer and the electrolytic cell insulation material in the storage bin is sent to aluminum oxide conveying system, so that aluminum oxide conveying system is uniformly mixed electrolytic cell insulation material with aluminium oxide.The transportation system based on electrolytic cell insulation material of the utility model design, can not only reduce worker's labor intensity, additionally it is possible to improve the stability of production efficiency and electrolytic cell operation.
Description
Technical field
The utility model relates to materials-handling technology fields, more particularly to a kind of delivery system based on electrolytic cell insulation material
System.
Background technique
During Aluminum Electrolysis Production, the anode carbon block in electrolytic cell constantly adds alumina powder as covering and heat insulating material,
To maintain the temperature of electrolytic cell.In this production process, need to re-replace the carbon block (sun after consumption after anode carbon block normal consumption
Pole carbon block hereinafter referred to as anode scrap), the covering and heat insulating material on anode scrap is carried over when replacing anode, is then rejoined after crushing
Electrolytic cell.
Currently, electrolytic cell insulation material is after crushing, potroom is transported to by electrolytic cell is manually added as guarantor by transport vehicle
Temperature material is reused；And electrolytic aluminium primary raw material is aluminium oxide, when raw material is added in electrolytic cell, partial oxidation aluminium is again as heat preservation
Material is covered in anode electrolytic cell surface, and insulation material is caused to be continuously increased；Cause insulation material constantly cumulative repeatedly；
Solve the ever-increasing traditional approach of insulation material be electrolytic cell insulation material after crushing, electrolysis is transported to by transport vehicle
Workshop has the disadvantage in that 1, worker's large labor intensity by electrolytic cell is manually added, and production efficiency is low；2, it cannot achieve
Electrolytic cell insulation material is added in accurate quantitative analysis, therefore can not accurately be mixed with aluminium oxide；3, it is easily poured down or forth when hand stock, also
A part cannot achieve dust precipitating and recycle, therefore insulation material utilization efficiency；4, it is easy pollution environment；5, it is directly added into heat preservation
Material influences the stability of electrolytic cell operation.
Utility model content
The purpose of the utility model is to provide a kind of transportation systems based on electrolytic cell insulation material, reduce worker's labor to realize
Fatigue resistance improves the stability of production efficiency and electrolytic cell operation.
To achieve the above object, the utility model provides a kind of transportation system based on electrolytic cell insulation material, described defeated
The system is sent to include:
Dump skip, the electrolytic cell insulation material shipped for receiving transport vehicle；
Storage bin, for storing electrolytic cell insulation material；
Material lifting device is connected with the dump skip, the storage bin respectively, for by the electrolysis in the dump skip
Slot insulation material is promoted into the storage bin and is stored；
Conveyer is connected with the storage bin, for the electrolytic cell insulation material in the storage bin to be sent to aluminium oxide
Transportation system, so that aluminum oxide conveying system is uniformly mixed electrolytic cell insulation material with aluminium oxide；
Control device is electrically connected, for controlling the material lifting respectively with the material lifting device, the conveyer
Electrolytic cell insulation material in the dump skip is promoted into the storage bin and is stored by device；It is also used to control the conveying
Electrolytic cell insulation material in the storage bin is sent to aluminum oxide conveying system by machine.
Optionally, the transportation system further include:
Cleaner is electrically connected with the control device, and is also connected respectively with the dump skip, the conveyer, is used for
The dust precipitating that will be generated when unloading electrolytic cell insulation material, and the electrolytic cell insulation material after precipitating is conveyed by the conveyer
To in the aluminum oxide conveying system.
Optionally, the conveyer is apron quantitive conveyor, for inputting setting transmission quantity；It is also used to the storage bin
Interior electrolytic cell insulation material is sent to aluminum oxide conveying system according to setting transmission quantity, so that aluminum oxide conveying system will be electrolysed
Slot insulation material is uniformly mixed with aluminium oxide.
Optionally, the transportation system further include:
Input unit, for inputting setting transmission quantity；
The control device is electrically connected with the input unit, for controlling the conveyer for the electricity in the storage bin
Solution slot insulation material is sent to aluminum oxide conveying system according to setting transmission quantity, so that aluminum oxide conveying system keeps the temperature electrolytic cell
Material is uniformly mixed with aluminium oxide.
Optionally, the transportation system further include:
High temperature resistant prevents strong magneto-optic electric switch, is arranged in setting position, is electrically connected with the control device, for detecting fortune
Whether defeated vehicle reaches setting position, obtains first detection signal；
The control device prevents that strong magneto-optic electric switch is electrically connected with the high temperature resistant, for being controlled according to first detection signal
The material lifting device and the cleaner open work.
Optionally, the transportation system further include:
First radio frequency admittance level-sensing device is arranged in the dump skip bottom, is electrically connected with the control device, for detecting
The height of electrolytic cell insulation material in the dump skip obtains the second detection signal；
The control device is electrically connected with the first radio frequency admittance level-sensing device, for according to it is described second detection signal into
Row controls the material lifting device and the cleaner stops working.
Optionally, the transportation system further include:
Second radio frequency admittance level-sensing device, is arranged in the top of the storage bin, for detecting the electrolysis in the storage bin
The height of slot insulation material obtains third and detects signal；
The control device is electrically connected with the second radio frequency admittance level-sensing device, for according to the third detect signal into
Row controls the material lifting device and stops working.
Optionally, the transportation system further include:
The control device is electrically connected with the aluminum oxide conveying system, for receiving the work of the aluminum oxide conveying system
It instructs, and the conveyer unlatching work is controlled according to the work order or is stopped working.
Optionally, the transportation system further include:
Velocity sensor is arranged in the aluminum oxide conveying system, for detecting the aluminum oxide conveying system
Working condition, obtain the 4th detection signal；
The control device is electrically connected with the aluminum oxide conveying system, for the based on the received the 4th detection signal control
The conveyer opens work or stops working.
Optionally, the volume of the dump skip is 30m3；The volume of the storage bin is 150m3；The conveying of the conveyer
Ability is 20T/h；The hoisting power of the material lifting device is 80T/h.
According to specific embodiment provided by the utility model, the utility model discloses following technical effects:
The utility model controls the material lifting device by control device and keeps the temperature the electrolytic cell in the dump skip
Material is promoted into the storage bin and is stored, and then is controlled the conveyer and passed the electrolytic cell insulation material in the storage bin
It send to aluminum oxide conveying system, so that aluminum oxide conveying system is uniformly mixed electrolytic cell insulation material with aluminium oxide.This reality
With the transportation system based on electrolytic cell insulation material of new design, worker's labor intensity can not only be reduced, additionally it is possible to improve
Production efficiency and the stability of electrolytic cell operation.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only the utility model
Some embodiments for those of ordinary skill in the art without any creative labor, can also basis
These attached drawings obtain other attached drawings.
Fig. 1 is the structure chart of transportation system embodiment 1 of the utility model based on electrolytic cell insulation material；
Fig. 2 is the structure chart of transportation system embodiment 2 of the utility model based on electrolytic cell insulation material；
Wherein, 1, dump skip；2, material lifting device；3, storage bin；4, conveyer；5, cleaner；6, dust collection pipe；
7, aluminum oxide conveying system.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
The purpose of the utility model is to provide a kind of transportation systems based on electrolytic cell insulation material, reduce worker's labor to realize
Fatigue resistance improves the stability of production efficiency and electrolytic cell operation.
To keep the above objects, features, and advantages of the utility model more obvious and easy to understand, with reference to the accompanying drawing and have
Body embodiment is described in further detail the utility model.
Embodiment 1
Fig. 1 is the structure chart of transportation system embodiment 1 of the utility model based on electrolytic cell insulation material, as shown in Figure 1, this
Utility model provides a kind of transportation system based on electrolytic cell insulation material, the transportation system include: dump skip 1, storage bin 3,
Material lifting device 2, conveyer 4, control device (being not drawn into Fig. 1)；
The dump skip 1 receives the electrolytic cell insulation material that transport vehicle ships.
The storage bin 3 stores electrolytic cell insulation material.
The material lifting device 2 is connected with the dump skip 1, the storage bin 3 respectively, the material lifting device 2
Electrolytic cell insulation material in the dump skip 1 is promoted into the storage bin 3 and is stored.
The conveyer 4 is connected with the storage bin 3, and the conveyer 4 is by the electrolytic cell insulation material in the storage bin 3
It is sent to aluminum oxide conveying system 7, so that aluminum oxide conveying system 7 is uniformly mixed electrolytic cell insulation material with aluminium oxide.
The control device is electrically connected with the material lifting device 2, the conveyer 4 respectively, the control device control
Making the material lifting device 2 will store in the electrolytic cell insulation material promotion to the storage bin 3 in the dump skip 1；
It is also used to control the conveyer 4 and the electrolytic cell insulation material in the storage bin 3 is sent to aluminum oxide conveying system 7.
The utility model controls the material lifting device 2 by control device and protects the electrolytic cell in the dump skip 1
Temperature material, which is promoted into the storage bin 3, to be stored, and then is controlled the conveyer 4 and protected the electrolytic cell in the storage bin 3
Temperature material is sent to aluminum oxide conveying system 7, so that aluminum oxide conveying system 7 is uniformly mixed electrolytic cell insulation material with aluminium oxide
It closes, not only solves the problems, such as that increasing insulation material, large labor intensity, working environment are poor, and in use with setting
It is standby to replace manually, not only having saved human resources, but also improve work efficiency.
Control device is using made of siemens PLC in the utility model.
Embodiment 2
Fig. 2 is the structure chart of transportation system embodiment 2 of the utility model based on electrolytic cell insulation material；As shown in Fig. 2,
On the basis of embodiment 1, the transportation system further include: cleaner 5.
The cleaner 5 is electrically connected with the control device, and the cleaner 5 is unloaded by dust collection pipe 6 with described
Hopper 1 is connected, and the cabinet feed opening of the cleaner 5 is connect by pipeline with conveyer 4；The cleaner 5 will unloading
The dust precipitating generated when electrolytic cell insulation material, and the electrolytic cell insulation material after precipitating is delivered to institute by the conveyer 4
It states in aluminum oxide conveying system 7.
Cleaner 5 described in the utility model is existing dust arrester installation in the prior art, can be by compressed air source unit, filter
The dust collecting box of bag and compression-resistant structure is constituted；The upper box part that gathers dust is equipped with gas outlet；Compressed air source unit is mounted on the side on cabinet top, leads to
Several nozzles of the piping into dust collecting box convey gas；The cabinet inner route clapboard of dust collecting box is divided into upper and lower two cavitys, band spray
The pipeline of the conveying gas of nozzle is located at upper cavity, and filter bag is located at lower cavity and is suspended on partition, and each nozzle with
Several filter cylinders correspond, and filter bag uses polyester fiber material.
When the utility model transport vehicle supplied materials unloads, the dust collection of generation is precipitated using the cleaner 5, into
And be delivered to the electrolytic cell insulation material after precipitating in the aluminum oxide conveying system 7 by the conveyer 4, it can not only be real
It is now transmitted without dust, prevents pollution environment, also realize that dust is converted into insulation material to be utilized again, and then improve the benefit of insulation material
With rate.
Embodiment 3
On the basis of being based on embodiment 2, the conveyer 4 is apron quantitive conveyor 4, and the conveyer 4 is set for inputting
Determine transmission quantity；The conveyer 4 is also used to the electrolytic cell insulation material in the storage bin 3 according to setting transmission quantity transmission
To aluminum oxide conveying system 7, so that aluminum oxide conveying system 7 is uniformly mixed electrolytic cell insulation material with aluminium oxide.
Apron quantitive conveyor in the utility model is existing device in the prior art, is made of motor, scraper plate, chain,
Shell be full closeding state, it can be achieved that material No leakage, without fugitive dust convey；Quantitative control is realized by motor speed.
The utility model is in order to convey electrolytic cell insulation material according to setting transmission quantity, so that aluminum oxide conveying system 7 will
Electrolytic cell insulation material is uniformly mixed with aluminium oxide, additionally provides another scheme, the transportation system further include: input dress
It sets.
The input unit input setting transmission quantity.The input unit is that computer, mobile terminal etc. are any.
The control device is electrically connected with the input unit, and the control device controls the conveyer 4 for the storage
Electrolytic cell insulation material in feed bin 3 is sent to aluminum oxide conveying system 7 according to setting transmission quantity, so that aluminum oxide conveying system
7 are uniformly mixed electrolytic cell insulation material with aluminium oxide.
In the utility model design two schemes realize according to determine transmission quantity electrolytic cell insulation material is defeated, launch material,
Finally after evenly mixing with aluminium oxide, as the raw material of Aluminum Electrolysis Production, the utilization rate of insulation material is not only increased, is also mentioned
It is high mixed with aluminium oxide it is accurate.
Embodiment 4
On the basis of being based on embodiment 2, transportation system described in the utility model further include: high temperature resistant prevents that strong magneto-optic is established by cable
It closes.
The high temperature resistant prevents that strong magneto-optic electric switch is arranged in setting position, and the high temperature resistant prevents strong magneto-optic electric switch and institute
Control device electrical connection is stated, the high temperature resistant prevents whether strong magneto-optic electric switch detection transport vehicle reaches setting position, obtains the
One detection signal.
The control device prevents that strong magneto-optic electric switch is electrically connected with the high temperature resistant, and the control device is according to the first detection
Signal controls the material lifting device 2 and the cleaner 5 opens work.
Specifically, when it is to reach setting position that the first detection signal, which is transport vehicle, the control device control
The material lifting device 2 and the cleaner 5 open work.
Transportation system described in the utility model further include: the first radio frequency admittance level-sensing device.
First radio frequency admittance level-sensing device setting in 1 bottom of dump skip, the first radio frequency admittance level-sensing device with
The control device electrical connection, the first radio frequency admittance level-sensing device detect the height of the electrolytic cell insulation material in the dump skip 1
Degree obtains the second detection signal.
The control device is electrically connected with the first radio frequency admittance level-sensing device, and the control device is according to second inspection
Survey signal carries out controlling the material lifting device 2 and the cleaner 5 stops working.
Specifically, the control device controls the material and mentions when the second detection signal is less than or equal to 20 centimetres
It rises device 2 and the cleaner 5 stops working.
Transportation system described in the utility model further include: the second radio frequency admittance level-sensing device.
The top of the storage bin 3, the second radio frequency admittance level-sensing device is arranged in the second radio frequency admittance level-sensing device
The height of the electrolytic cell insulation material in the storage bin 3 is detected, third is obtained and detects signal.
The control device is electrically connected with the second radio frequency admittance level-sensing device, and the control device is examined according to the third
It surveys signal and carries out controlling the material lifting device 2 and stop working.
Specifically, the control device controls the material lifting dress when third detection signal reaches setting value
2 are set to stop working.
Transportation system described in the utility model further include:
The control device is electrically connected with the aluminum oxide conveying system 7, and it is defeated that the control device receives the aluminium oxide
The work order of system 7 is sent, and the unlatching work of conveyer 4 is controlled according to the work order or is stopped working.
Specifically, the control device is chain by the blower of relay and the alumina system 7, and then realize control
The conveyer 4 opens work or stops working.The model RXM4AB2P7 of the relay.
The utility model additionally provides another scheme, institute to control the unlatching work of conveyer 4 or stop working
State transportation system further include: velocity sensor.
The velocity sensor is arranged in the aluminum oxide conveying system 7, described in the velocity sensor detection
The working condition of aluminum oxide conveying system 7 obtains the 4th detection signal.The control device and the aluminum oxide conveying system 7
Electrical connection, the 4th detection signal controls the unlatching work of conveyer 4 or stops working the control device based on the received.
Specifically, when the work order or the described 4th check that signal is that the aluminum oxide conveying system 7 opens work
When, the control device controls the conveyer 4 and opens work；When the work order or the described 4th check that signal is described
When aluminum oxide conveying system 7 stops working, the control device controls the conveyer 4 and stops working.
High temperature resistant prevents the model GYA-M5080X/TH of strong magneto-optic electric switch, the type of velocity sensor in the utility model
It number is that the model of the first radio frequency admittance level-sensing device and the second radio frequency admittance level-sensing device is RASSSB4XAPA30XDMHC.
The utility model uses centralized control, realizes that whole process is intelligent, reduces labor intensity.
The volume of the preferably described dump skip 1 of the utility model is 30m3；3 volumes of the storage bin are 150m3；It is described defeated
The conveying capacity for sending machine 4 is 20T/h；The hoisting power of the material lifting device 2 is 80T/h.
It should be noted that the volume of dump skip 1, the hoisting power of material lifting device 2, storing in the utility model
The specification of the volume in storehouse 3, the conveying capacity of apron quantitive conveyor 4 and apron quantitive conveyor 4 is selected, it is not limited to above embodiments
In numerical value, need to select the specification of the feed bin volume and apron quantitive conveyor 4 of different size according to different productions,
It each falls in the protection scope of the utility model.
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with other
The difference of embodiment, the same or similar parts in each embodiment may refer to each other.
Specific case used herein is expounded the principles of the present invention and embodiment, above embodiments
Explanation be merely used to help understand the method and its core concept of the utility model；Meanwhile for the general technology of this field
Personnel, based on the idea of the present invention, there will be changes in the specific implementation manner and application range.In conclusion
The content of the present specification should not be construed as a limitation of the present invention.
Claims (10)
1. a kind of transportation system based on electrolytic cell insulation material, which is characterized in that the transportation system includes:
Dump skip, the electrolytic cell insulation material shipped for receiving transport vehicle；
Storage bin, for storing electrolytic cell insulation material；
Material lifting device is connected with the dump skip, the storage bin respectively, for protecting the electrolytic cell in the dump skip
Temperature material, which is promoted into the storage bin, to be stored；
Conveyer is connected with the storage bin, for the electrolytic cell insulation material in the storage bin to be sent to alumina transferring
System, so that aluminum oxide conveying system is uniformly mixed electrolytic cell insulation material with aluminium oxide；
Control device is electrically connected, for controlling the material lifting device respectively with the material lifting device, the conveyer
Electrolytic cell insulation material in the dump skip is promoted into the storage bin and is stored；Being also used to control the conveyer will
Electrolytic cell insulation material in the storage bin is sent to aluminum oxide conveying system.
2. the transportation system according to claim 1 based on electrolytic cell insulation material, which is characterized in that the transportation system is also
Include:
Cleaner is electrically connected with the control device, and is also connected respectively with the dump skip, the conveyer, for that will unload
The dust precipitating generated when carrying electrolytic cell insulation material, and the electrolytic cell insulation material after precipitating is delivered to institute by the conveyer
It states in aluminum oxide conveying system.
3. the transportation system according to claim 1 based on electrolytic cell insulation material, which is characterized in that the conveyer is fixed
Conveyer is measured, for inputting setting transmission quantity；It is also used to transmit the electrolytic cell insulation material in the storage bin according to setting
Quantity is sent to aluminum oxide conveying system, so that aluminum oxide conveying system is uniformly mixed electrolytic cell insulation material with aluminium oxide
It closes.
4. the transportation system according to claim 1 based on electrolytic cell insulation material, which is characterized in that the transportation system is also
Include:
Input unit, for inputting setting transmission quantity；
The control device is electrically connected with the input unit, for controlling the conveyer for the electrolytic cell in the storage bin
Insulation material according to setting transmission quantity be sent to aluminum oxide conveying system so that aluminum oxide conveying system by electrolytic cell insulation material with
Aluminium oxide is uniformly mixed.
5. the transportation system according to claim 1 based on electrolytic cell insulation material, which is characterized in that the transportation system is also
Include:
High temperature resistant prevents strong magneto-optic electric switch, is arranged in setting position, is electrically connected with the control device, for detecting transport vehicle
Setting position whether is reached, first detection signal is obtained；
The control device prevents that strong magneto-optic electric switch is electrically connected with the high temperature resistant, described in being controlled according to first detection signal
Material lifting device and the cleaner open work.
6. the transportation system according to claim 1 based on electrolytic cell insulation material, which is characterized in that the transportation system is also
Include:
First radio frequency admittance level-sensing device is arranged in the dump skip bottom, is electrically connected with the control device, described for detecting
The height of electrolytic cell insulation material in dump skip obtains the second detection signal；
The control device is electrically connected with the first radio frequency admittance level-sensing device, for being controlled according to the second detection signal
It makes the material lifting device and the cleaner stops working.
7. the transportation system according to claim 1 based on electrolytic cell insulation material, which is characterized in that the transportation system is also
Include:
Second radio frequency admittance level-sensing device, is arranged in the top of the storage bin, protects for detecting the electrolytic cell in the storage bin
The height of temperature material obtains third and detects signal；
The control device is electrically connected with the second radio frequency admittance level-sensing device, is controlled for detecting signal according to the third
The material lifting device is made to stop working.
8. the transportation system according to claim 1 based on electrolytic cell insulation material, which is characterized in that the transportation system is also
Include:
The control device is electrically connected with the aluminum oxide conveying system, and the work for receiving the aluminum oxide conveying system refers to
It enables, and the conveyer unlatching work is controlled according to the work order or is stopped working.
9. the transportation system according to claim 1 based on electrolytic cell insulation material, which is characterized in that the transportation system is also
Include:
Velocity sensor is arranged in the aluminum oxide conveying system, for detecting the work shape of the aluminum oxide conveying system
State obtains the 4th detection signal；
The control device is electrically connected with the aluminum oxide conveying system, for described in the based on the received the 4th detection signal control
Conveyer opens work or stops working.
10. the transportation system according to claim 1 based on electrolytic cell insulation material, which is characterized in that the dump skip
Volume is 30m3；The volume of the storage bin is 150m3；The conveying capacity of the conveyer is 20T/h；The material lifting dress
The hoisting power set is 80T/h.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821032931.XU CN208361420U (en) | 2018-07-02 | 2018-07-02 | A kind of transportation system based on electrolytic cell insulation material |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821032931.XU CN208361420U (en) | 2018-07-02 | 2018-07-02 | A kind of transportation system based on electrolytic cell insulation material |
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| CN208361420U true CN208361420U (en) | 2019-01-11 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108946207A (en) * | 2018-07-02 | 2018-12-07 | 聊城信源集团有限公司 | A kind of transportation system based on electrolytic cell insulation material |
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2018
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108946207A (en) * | 2018-07-02 | 2018-12-07 | 聊城信源集团有限公司 | A kind of transportation system based on electrolytic cell insulation material |
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