CN206334802U - Four aluminium flat conduit paint finishings - Google Patents
Four aluminium flat conduit paint finishings Download PDFInfo
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- CN206334802U CN206334802U CN201621397707.1U CN201621397707U CN206334802U CN 206334802 U CN206334802 U CN 206334802U CN 201621397707 U CN201621397707 U CN 201621397707U CN 206334802 U CN206334802 U CN 206334802U
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- spray gun
- aluminium flat
- flat conduit
- spraying
- speed measuring
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Abstract
The utility model discloses a kind of four aluminium flat conduit paint finishings, it includes：Between aluminium flat conduit extruder, spraying, between sound insulation, electric arc spraying equipment, dust arrester, cooling water tank, drying unit, speed measuring device, winding unit and control device, between the aluminium flat conduit extruder, sound insulation, cooling water tank, drying unit, speed measuring device and winding unit along aluminium flat conduit direction of transfer successively device on the ground, on the electric arc spraying equipment is arranged between spraying, the control device connects aluminium flat conduit extruder, speed measuring device and winding unit respectively.Not only spraying effect is good for the utility model, and quality is high, and avoids the healthy morning harmful effect of metal fumes, toxic gas and noise to operating personnel, it is ensured that the health of operating personnel.
Description
Technical field
The utility model is related to aluminium flat conduit production equipment technical field, and in particular to a kind of four aluminium flat conduit paint finishings.
Background technology
Aluminium flat conduit is commonly used on the condenser of automobile, ship, and the aluminium flat conduit of condenser plays phase in terms of temperature adjusting
When big effect, but lengthening and scientific and technical development with use time, the manufacture craft to aluminium flat conduit has more now
High requirement.
At present, generally aluminium flat conduit surface is handled using arc spraying technology, mainly by electric arc spraying by zinc silk
Aluminium flat conduit surface is blown to by compressed air after fusing, it is impacted in atomizing particle beam by pre-processing on matrix surface,
Coating process method is formed therewith Quench and not discontinue product, temperature is cooled into fine and close spelter coating by 4000 DEG C of dramatic decreases,
Aluminium flat conduit surface is covered in, the coating can be effectively by aluminium and external environment, it is ensured that its is without damage, and metallic zinc and aluminium have
There is good atmospheric corrosion resistance characteristic.With matrix set firmly, coating life is long, and long-term economic is profitable for coating.
But in spraying process, it is impossible to the meeting avoided is produced into such as：Metal fumes, toxic gas and noise etc. have noxa
Element；Metal fumes has oxidation reaction under high temperature action, and these oxides can not only stay in and defect is caused in coating, can also expand
Greatly into air, because flue dust grain is superfine, it is longer to stay aloft the time, easily in suction lung, in the high feelings of dust concentration
Under condition, the workman of long campaigns spraying operation easily forms the occupational diseases such as pneumoconiosis, metal fever；And in high temperature and action of ultraviolet radiation
Under, a variety of toxic gases produced around arc area（Mainly there are the gases such as smelly nitrogen oxides, carbon monoxide）, be able to can equally cause
Workman suffers from the diseases such as bronchitis, capillary bronchitis, pulmonary emphysema and pneumosclerosis；Also melt penetrate spraying etc. during, due to
Working gas is sprayed at a high speed with certain speed stream from gun slot, so as to produce the noise of high intensity, the noise of spraying operation can
Up to 120dB, frequency spectrum is also wider, between 31.5-32000Hz, compared with very noisy frequency in more than 1000Hz, these noises
Allowable strength has been above, has been hazardous to the human body.
Therefore, inventor concentrates on studies, and develops a kind of four aluminium flat conduit paint finishings, its not only spraying effect it is good, matter
Amount is high, and avoids the diffusion of metal fumes, toxic gas and noise, it is ensured that the personal safety of staff, and carries
High spray efficiency.
Utility model content
In order to solve the above-mentioned technical problem, the utility model discloses a kind of four aluminium flat conduit paint finishings, it includes：Aluminium
Flat tube extruder, spraying between, between sound insulation, electric arc spraying equipment, dust arrester, cooling water tank, drying unit, speed measuring device, receipts
Unit, power supply crane span structure and control device are rolled up, between the aluminium flat conduit extruder, sound insulation, cooling water tank, drying unit, speed measuring device
It is sequentially arranged at winding unit on same axis, device includes warehouse, storehouse in sound insulation between the spraying between the spraying
Offer suction port at the top of door, coating hood, upper fixed support for spray gun and lower fixed support for spray gun, the warehouse, and by suction port with
Dust arrester is connected, and is offered in the middle part of warehouse side plate and opening is offered in the middle part of aluminium flat conduit entrance, another side plate, the door hinge
On warehouse, the coating hood is halfpace shape, and its bottom is uncovered structure, and spiral-lock is in opening, is opened on coating hood top surface
Provided with aluminium flat conduit outlet, gun inlets are offered on the inclined-plane of coating hood both sides, the upper fixed support for spray gun is arranged on coating hood
On the warehouse side plate of top, the lower fixed support for spray gun is arranged on the warehouse side plate below coating hood, and the electric arc spraying is set
Standby to include upper spray gun group and lower spray gun group, the upper spray gun group includes spray gun on spray gun on 4 platforms, 4 platforms and is mounted side by side on spray gun
On fixed mount, and lance head is inserted into spraying from gun inlets, and the lower spray gun group includes spray gun under spray gun under 4 platforms, 4 platforms
It is arranged on side by side on lower fixed support for spray gun, and lance head is inserted into spraying from gun inlets, the control device connects respectively
Aluminium flat conduit extruder, speed measuring device and winding unit are connect, the power supply bridge device is outside between sound insulation.
Further, observation window is offered on the door.
Further, keel frame and partition wall are included between the sound insulation, the keel frame is using 60 × 60 × 4.0mm's
Square tube and 3.0mm hot rolled steel plate are welded, and the partition wall is arranged in keel frame.
Further, the partition wall includes wall and the galvanized sheet of wall both sides, and the zinc-plated plate thickness is 2.0mm, institute
State and puigging is provided with wall, the puigging is combined glass fiber Sound-proof material and high-density fire-proof cloth.
Further, the electric arc spraying equipment also includes：Wire feeder, power supply dolly and switch board, the power supply are small
Car device is connected on power supply crane span structure, and with switch board, and the switch board connects spray gun group, lower spray gun group and wire feed dress respectively
Put, the wire feeder connects spray gun group and lower spray gun group respectively.
Further, the dust arrester includes upright filter cartridge type dust removal machine and cyclone dust removal machine, the upright filter cartridge type
The air inlet of dust removal machine is connected with by pipeline with suction port, and its gas outlet is connected by the air inlet of pipeline and cyclone dust removal machine
It is logical.
Further, the drying unit is 4 air blowers, and it is erected above aluminium flat conduit by support.
Further, the speed measuring device is 4.
Further, the control device is PLC.
Not only spraying effect is good for the utility model, and quality is high, and by between spraying and dust arrester by metal fumes and
Toxic gas is removed, and be effectively prevent metal fumes and toxic gas diffusion and is polluted environment, while it also avoid operating personnel
Health suffer damage, on the other hand, by reducing 15 decibels or so of lower noise to operator's hearing impairment between sound insulation,
And improve spray efficiency.
Brief description of the drawings
Fig. 1 is the utility model structural representation；
Fig. 2 is stereogram between the utility model spraying；
Fig. 3 is the utility model functional-block diagram；
Fig. 4 is the utility model electric arc spraying equipment functional-block diagram；
Legend：1. aluminium flat conduit extruder；2. between spraying；21. warehouse；211. suction ports；212. aluminium flat conduit entrances；22. storehouse
Door；221. observation windows；23. coating hood；231. aluminium flat conduits are exported；232. gun inlets；24. fixed support for spray gun；Spray gun on 241.
Fixed mount；242. times fixed support for spray gun；3. between sound insulation；4. electric arc spraying equipment；41. on spray gun group；42. lower spray gun group；43. send
Silk device；44. power supply dolly；45. switch board；5. dust arrester；6. cooling water tank；7. drying unit；8. speed measuring device；81.
First speed measuring device；82. the second speed measuring device；83. the 3rd speed measuring device；84. the 4th speed measuring device；9. wind unit；91. the
One winder；92. the second winder；93. the 3rd winder；94. the 4th winder；10. power supply crane span structure；11. control device.
Embodiment
The utility model is described further with reference to embodiment, but is not limited to the content on specification.
The utility model discloses a kind of four aluminium flat conduit paint finishings, it is arranged in workshop, four aluminium
Flat tube paint finishing includes：3, electric arc spraying equipment 4, dust arrester 5, cooling water between 2, sound insulation between aluminium flat conduit extruder 1, spraying
Case 6, drying unit 7, speed measuring device 8, winding unit 9, power supply crane span structure 10 and control device 11, the aluminium flat conduit extruder 1, every
3, cooling water tank 6, drying unit 7, speed measuring device 8 and winding unit 9 are sequentially arranged on same axis between sound, between the spraying
2 devices 3 between sound insulation in, the electric arc spraying equipment 4 is arranged between spraying on 2, and it is flat that the control device 11 connects aluminium respectively
Tube extruding press 1, speed measuring device 8 and winding unit 9.
4 aluminum pipes are squeezed into 4 aluminium flat conduits by the aluminium flat conduit extruder 1.
2 include warehouse 21, door 22, coating hood 23 and fixed support for spray gun 24 between the spraying, and the warehouse 21 is rectangular
Body, its top offers suction port 211, and is connected by suction port 211 with dust arrester 5, is opened up in the middle part of the side plate of warehouse 21
Have and opening is offered in the middle part of aluminium flat conduit entrance 212, another side plate, the hinge of door 22 is on the panel of warehouse 21, on door 22
Observation window 221 is offered, the coating hood 23 is hollow halfpace shape, and its bottom is opening, and in opening, coating hood
Offered on 23 top surfaces and gun inlets 232 are offered on aluminium flat conduit outlet 231, the inclined-plane of the both sides of coating hood 23, the spray gun is consolidated
Determining frame 24 includes upper fixed support for spray gun 241 and lower fixed support for spray gun 242, and the upper fixed support for spray gun 241 is packed in coating hood 23
On the side plate of warehouse 21 of top, the lower fixed support for spray gun 242 is packed on the side plate of warehouse 21 of the lower section of coating hood 23.
Between the sound insulation 3 include keel frame and partition wall, the keel frame using 60 × 60 × 4.0mm square tube and
3.0mm international high-quality hot rolled steel plate is welded, its 6000 × 5600 × 2000mm framework, and the partition wall is arranged on keel
In framework, the entrance and exit of common aluminium flat conduit turnover is offered on the partition wall, 2 between the entrance and spraying on aluminium flat conduit enter
Mouth is corresponding, and the outlet is corresponding the aluminium flat conduit outlet 231 between spraying 3, and partition wall includes the platings of wall and wall both sides
Zine plate, the galvanized sheet is the GB high-quality galvanized sheet of 2.0mm thickness, and wall is using the thick zinc-plated mesh of 5 × 5 × 0.6mm of GB
Plate, wall-body energy saving selects many specification combined glass fiber Sound-proof materials of import and height from sound insulation resonance framework, wall body interlayer
Density flameproof fabric, by 15 decibels or so of lower noise between this sound insulation, reduces to operator's hearing impairment.
The electric arc spraying equipment 4 includes：Upper spray gun group 41, lower spray gun group 42, wire feeder 43, power supply dolly 44 and control
Cabinet 45 processed, the upper spray gun group 41 is that spray gun is constituted on 4 platforms, and the upper spray gun that 4 spray guns are mounted side by side on the top of coating hood 23 is consolidated
Determine on frame 241, and lance head is stretched into from gun inlets 232 in 2 between spraying, the lower spray gun group 42 is spray gun composition, 4 under 4 platforms
Platform spray gun is mounted side by side on the lower fixed support for spray gun 242 of the lower section of coating hood 23, and lance head stretches into spraying from gun inlets 232
Between in 2, the device of power supply dolly 44 is connected on power supply crane span structure 10, and with switch board 45, and the switch board 45 is connected respectively
Upper spray gun group 41, lower spray gun group 42 and wire feeder 43, the wire feeder 43 connect spray gun group 41 and lower spray gun group respectively
42。
The dust arrester 5 is arranged on outside workshop, and it includes upright filter cartridge type dust removal machine and cyclone dust removal machine, described
The air inlet of upright filter cartridge type dust removal machine is with passing through pipeline and suction port（211）Connection, its gas outlet is removed by pipeline with whirlwind
Dirt machine air inlet connection, filter core use uniform diameters specification, length can designed, designed, autompulse back washing control, can be offline
Be delayed blowback, and table is shown using imported from America DWYER pressure differences, and dust discharge amount standard is less than or equal to 30mg/m3, reach local ring
Guarantor's standard, while reaching country, local relevant station dust legal provisions（Industry）Standard, power load is smaller, permanent operating
Power cost is saved, composite filter material has long service life, can lower operating cost, containing Powder level meter detection and sound and light alarm
Device.
The drying unit 7 is 4 air blowers, and it is erected above aluminium flat conduit by support, by the moisture on aluminium flat conduit
Drying.
The speed measuring device 8 is to include：First speed measuring device 81, the second speed measuring device 82, the 3rd speed measuring device 83 and
Four speed measuring devices 84, every speed measuring device includes：Base, support, roller and encoder, the support are arranged on base, institute
State that roller is rack-mount, the encoder is arranged in the rotating shaft of roller, and is connected with control device 11；In use, every
Bar aluminium flat conduit reaches winding unit 9 by 1 speed measuring device 8 respectively, and speed measuring device 8 measures aluminium flat conduit life by encoder in real time
The linear velocity of producing line, and the speed analog signalses measured are transported to control device 11.
As shown in figure 4, the winding unit 9 includes the first winder 91, the second winder 92, the 3rd winder 93 and the
Four winders 94, every winder includes：Installed in wire drawing wheel, fixed disk, motor, power transmission shaft and fixed seat, the fixed seat
Motor, fixed disk is by power transmission shaft and motor connection, and the motor is connected with control device 11, and the wire drawing wheel, which is arranged on, to be fixed
On disk, coil handling apparatus passes through the governing speed of control device 11, it is ensured that every aluminium flat conduit operates steadily.
The control device 11 is PLC.
Production when, aluminium flat conduit is molded by aluminium flat conduit extruder 1, and from the entrance between sound insulation 3 enter sound insulation between 3
It is interior, then entered by the aluminium flat conduit entrance between spraying 2 in 2 between spraying, by upper spray gun group 41 and lower 42 pairs of spray gun group to 4
Bar aluminium flat conduit is sprayed, the aluminium flat conduit after spraying passes sequentially through aluminium flat conduit outlet between spraying on 2 again, 3 between sound insulation on
Outlet leave spraying between 3 between 2 and sound insulation, and enter cooling water tank 6 in cool down, after cooling by red equipment for drying 7 dry after, enter
After speed measuring device 8 tests the speed, finally enter in winding unit 9 and store coiled.Due to upper spray gun group 41 and the lower lance head of spray gun group 42
Stretch between spraying and sprayed in 2, therefore, the metal fumes and toxic gas produced during spraying is limited in spray between in 2,
And entered in dust arrester 5 and handle by the suction port 211 at 2 tops between spraying, it is to avoid metal fumes and toxic gas expand
Dissipate and pollute environment, the health that operating personnel are also avoided simultaneously suffers damage, and is produced when 3 effectively reduce spraying between sound insulation
Noise, also play the effect of protection operator's health, operating personnel 3 outer can be adjusted between sound insulation by control device 11
The rolling speed of unit 9 is wound, and the parameter of spray gun and the wire feed rate of wire feeder, and this practicality are controlled by switch board
It is new once to spray 4 aluminium flat conduits, improve spray efficiency.
Obviously, above-mentioned embodiment of the present utility model is only intended to clearly illustrate the utility model example,
And it is not the restriction to embodiment of the present utility model.For those of ordinary skill in the field, stated upper
It can also be made other changes in different forms on the basis of bright.Here all embodiments can not be given thoroughly
Lift.It is every to belong to the obvious change or change still in the utility model that the technical solution of the utility model extends out
Protection domain row.
Claims (9)
1. a kind of four aluminium flat conduit paint finishings, it is characterised in that：It includes aluminium flat conduit extruder（1）, between spraying（2）, sound insulation
Between（3）, electric arc spraying equipment（4）, dust arrester（5）, cooling water tank（6）, drying unit（7）, speed measuring device（8）, winder
Group（9）, power supply crane span structure（10）And control device（11）, the aluminium flat conduit extruder（1）, between sound insulation（3）, cooling water tank（6）, dry
Equipment for drying（7）, speed measuring device（8）With winding unit（9）It is sequentially arranged on same axis, between the spraying（2）Device every
Between sound（3）It is interior, between the spraying（2）Including warehouse（21）, door（22）, coating hood（23）, upper fixed support for spray gun（241）With under
Fixed support for spray gun（242）, the warehouse（21）Top offers suction port（211）, and pass through suction port（211）With dust arrester
（5）Connection, warehouse（21）Aluminium flat conduit entrance is offered in the middle part of side plate（212）, another side plate middle part offers opening, the storehouse
Door（22）Hinge is mounted in warehouse（21）On, the coating hood（23）For halfpace shape, its bottom is uncovered structure, and spiral-lock is in opening
On, coating hood（23）Aluminium flat conduit outlet is offered on top surface（231）, coating hood（23）Gun inlets are offered on the inclined-plane of both sides
（232）, the upper fixed support for spray gun（241）Installed in coating hood（23）The warehouse of top（21）On side plate, the lower spray gun is consolidated
Determine frame（242）Installed in coating hood（23）The warehouse of lower section（21）On side plate, the electric arc spraying equipment（4）Including upper spray gun group
（41）With lower spray gun group（42）, the upper spray gun group（41）Including spray gun on 4 platforms, spray gun is mounted side by side on spray gun and consolidated on 4 platforms
Determine frame（241）On, and lance head is from gun inlets（232）It is inserted between spraying（2）Interior, the lower spray gun group includes spraying under 4 platforms
Spray gun is arranged on lower fixed support for spray gun side by side under rifle, 4 platforms（242）On, and lance head is from gun inlets（232）It is inserted between spraying
（2）It is interior, the control device（11）Aluminium flat conduit extruder is connected respectively（1）, speed measuring device（8）With winding unit（9）, the electricity
Source crane span structure（10）Device is between sound insulation（3）It is outside.
2. four aluminium flat conduit paint finishings according to claim 1, it is characterised in that：The door（22）On offer sight
Examine window（221）.
3. four aluminium flat conduit paint finishings according to claim 1, it is characterised in that：Between the sound insulation（3）Including keel
Framework and partition wall, the keel frame are welded using 60 × 60 × 4.0mm square tube and 3.0mm hot rolled steel plate, described
Partition wall is arranged in keel frame.
4. four aluminium flat conduit paint finishings according to claim 3, it is characterised in that：The partition wall includes wall and wall
The galvanized sheet of both sides, the zinc-plated plate thickness is that puigging is provided with 2.0mm, the wall, and the puigging is combined type glass
Glass fiber Sound-proof material and high-density fire-proof cloth.
5. four aluminium flat conduit paint finishings according to claim 1, it is characterised in that：The electric arc spraying equipment（4）Also
Including：Wire feeder（43）, power supply dolly（44）And switch board（45）, the power supply dolly（44）Device is in power supply crane span structure（10）
On, and and switch board（45）Connection, the switch board（45）Upper spray gun group is connected respectively（41）, lower spray gun group（42）With wire feed dress
Put（43）, the wire feeder（43）Upper spray gun group is connected respectively（41）With lower spray gun group（42）.
6. four aluminium flat conduit paint finishings according to claim 1, it is characterised in that：The dust arrester（5）Including straight
Vertical filter cartridge type dust removal machine and cyclone dust removal machine, the air inlet of the upright filter cartridge type dust removal machine is with passing through pipeline and suction port
（211）Connection, its gas outlet is connected by pipeline with the air inlet of cyclone dust removal machine.
7. four aluminium flat conduit paint finishings according to claim 1, it is characterised in that：The drying unit（7）For 4 drums
Blower fan, it is erected above aluminium flat conduit by support.
8. four aluminium flat conduit paint finishings according to claim 1, it is characterised in that：The speed measuring device（8）For 4.
9. four aluminium flat conduit paint finishings according to claim 1, it is characterised in that：The control device（11）For PLC
Controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621397707.1U CN206334802U (en) | 2016-12-20 | 2016-12-20 | Four aluminium flat conduit paint finishings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621397707.1U CN206334802U (en) | 2016-12-20 | 2016-12-20 | Four aluminium flat conduit paint finishings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206334802U true CN206334802U (en) | 2017-07-18 |
Family
ID=59302420
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621397707.1U Active CN206334802U (en) | 2016-12-20 | 2016-12-20 | Four aluminium flat conduit paint finishings |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206334802U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112647036A (en) * | 2020-12-28 | 2021-04-13 | 滁州学院 | Electric arc zinc spraying device for air conditioner aluminum flat tube |
-
2016
- 2016-12-20 CN CN201621397707.1U patent/CN206334802U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112647036A (en) * | 2020-12-28 | 2021-04-13 | 滁州学院 | Electric arc zinc spraying device for air conditioner aluminum flat tube |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190329 Address after: 215153 Building 6, 88 Zhenbei Road, Tong'an Town, Suzhou High-tech Zone, Jiangsu Province Patentee after: Wardstar Technology (Suzhou) Co., Ltd. Address before: 102206 Dongjia 11 Xiaoshahe, Changping District, Beijing Patentee before: Together with Hong Hao (Beijing) Aerospace Polytron Technologies Inc |
|
| TR01 | Transfer of patent right |