CN206326543U - A kind of high-accuracy digital display track wrench of internal combustion - Google Patents

A kind of high-accuracy digital display track wrench of internal combustion Download PDF

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Publication number
CN206326543U
CN206326543U CN201621470586.9U CN201621470586U CN206326543U CN 206326543 U CN206326543 U CN 206326543U CN 201621470586 U CN201621470586 U CN 201621470586U CN 206326543 U CN206326543 U CN 206326543U
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China
Prior art keywords
torque
digital display
internal combustion
changement
track wrench
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CN201621470586.9U
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Inventor
郭志强
郭意
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CHONGQING DINGYU ELECTROMECHANICAL Co Ltd
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CHONGQING DINGYU ELECTROMECHANICAL Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B21/00Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose
    • B25B21/008Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose with automatic change-over from high speed-low torque mode to low speed-high torque mode

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)

Abstract

The utility model provides a kind of high-accuracy digital display track wrench of internal combustion, including:Gasoline engine, reducing gear, changement, torque adjustment mechanism and digital display device;Wherein:Gasoline engine is connected as power source with reducing gear;Reducing gear is connected with changement, and reducing gear is used for the commutation and deceleration of rotation torque with changement;Torque adjustment mechanism is connected with changement, and rotation torque is exported in the presence of changement;Digital display device is connected with torque adjustment mechanism, and carrying out numerical value to the rotation torque that torque adjustment mechanism is exported shows.The utility model can solve the problem that torque value shows not directly perceived in the prior art, inconvenient operation, it is dumb the problems such as.

Description

A kind of high-accuracy digital display track wrench of internal combustion
This application claims Patent Office of the People's Republic of China, Application No. 201621432203.9, invention are submitted on December 23rd, 2016 A kind of priority of the Chinese patent application of entitled " high-accuracy digital display track wrench of internal combustion ", entire contents are tied by quoting Close in this application.
Technical field
The utility model is related to track wrench technical field, more specifically to a kind of high-accuracy digital display bolt of internal combustion Spanner.
Background technology
At present, when building and safeguard in railroad ties, engineering construction, mine etc., there is weight too in existing track wrench Again, reactive torque is smaller, output speed is low, torque precision is not high, wrenching torque regulation is inconvenient, inaccurate, adjusts moment of torsion number Value needs repeatedly adjustment, needs to be verified with single hand-held detecting instrument after regulation, and torque value shows not directly perceived, operation Inconvenient, dumb the shortcomings of.
Utility model content
In view of this, the purpose of this utility model is to provide a kind of high-accuracy digital display track wrench of internal combustion, be can solve the problem that Torque value shows not directly perceived in the prior art, inconvenient operation, it is dumb the problems such as.
To achieve the above object, the utility model provides a kind of high-accuracy digital display track wrench of internal combustion, including:Gasoline Machine, reducing gear, changement, torque adjustment mechanism and digital display device;Wherein:
The gasoline engine is connected as power source with the reducing gear;
The reducing gear is connected with the changement, and the reducing gear is used for rotation torque with the changement Commutation and deceleration;
The torque adjustment mechanism is connected with the changement, and output rotation is turned round in the presence of the changement Square;
The digital display device is connected with the torque adjustment mechanism, and the rotation torque that the torque adjustment mechanism is exported is entered Row numerical monitor.
Preferably, the slowing-down structure includes:The gearbox slowed down with three-level;The output shaft of the gasoline engine with it is described The input shaft of gearbox is rigidly connected.
Preferably, the casing of the gearbox is full aluminium high-strength alloy.
Preferably, the torque adjustment mechanism includes:Torque output shaft and clutch;Wherein:
The clutch is arranged on the torque output shaft.
Preferably, the clutch is oil immersed type bevel friction four paws clutch.
Preferably, the power of the gasoline engine is 6.5 horsepowers.
Preferably, the positive torque adjusting range of the torque adjustment mechanism is 80~400NM, and reactive torque is more than 1000NM。
Preferably, the changement includes:Switch operation bar, commutation shifting fork positioning mechanism, commutation bevel gear, lower clutch Device gear and idler gear composition;Wherein:
The switch operation bar realize it is positive, reversely, the control of central idle, when pressing one of three directions, the commutation Shifting fork positioning mechanism is started working, and is acted on by the commutation bevel gear, idler gear and lower clutch gear, is driven reversing shaft Rotation, to change the direction of rotation of torque output shaft.
Preferably, the commutation shifting fork positioning mechanism includes:Positive, reverse and middle three gears of neutral.
Preferably, the digital display device includes:Torque sensor and torque tester numeric display.
It can be seen from above-mentioned technical scheme that, the high-accuracy digital display track wrench of a kind of internal combustion that the utility model is provided, By the way that gasoline engine is connected as power source with reducing gear, while reducing gear is connected with changement, for rotation torque Commutation and deceleration, torque adjustment mechanism is connected with changement, and rotation torque is exported in the presence of changement, also simultaneously Comprising the digital display device being connected with torque adjustment mechanism, real time value is carried out to the rotation torque that torque adjustment mechanism is exported and shown Show, solve wrenching torque numerical value of the prior art and show not directly perceived, inconvenient operation, it is dumb the problems such as.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art Or the accompanying drawing to be used needed for description of the prior art is briefly described, it should be apparent that, drawings in the following description are only It is some embodiments of the present utility model, for those of ordinary skill in the art, is not paying the premise of creative work Under, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is a kind of square structure schematic diagram of the high-accuracy digital display track wrench embodiment 1 of internal combustion disclosed in the utility model.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made The all other embodiment obtained, belongs to the scope of the utility model protection.
As shown in figure 1, a kind of structure of the high-accuracy digital display track wrench embodiment 1 of internal combustion is shown disclosed in the utility model It is intended to, the spanner can include:Gasoline engine 101, reducing gear 102, changement 103, torque adjustment mechanism 104 and digital display dress Put 105;Wherein:
Gasoline engine 101 is connected as power source with reducing gear 102;
Reducing gear 102 is connected with changement 103, and reducing gear 102 is used for changing for rotation torque with changement 103 To with deceleration;
Torque adjustment mechanism 104 is connected with changement 103, and rotation torque is exported in the presence of changement 103;
Digital display device 105 is connected with torque adjustment mechanism 104, and the rotation torque that torque adjustment mechanism 104 is exported is carried out Numerical value is shown.
In the above-described embodiments, by the way that gasoline engine 101 is connected as power source with reducing gear 102, while reductor Structure 102 is connected with changement 103, for the commutation and deceleration of rotation torque, torque adjustment mechanism 104 and changement 103 It is connected, rotation torque is exported in the presence of changement 103, while also comprising the digital display being connected with torque adjustment mechanism 104 Device 105, carries out real time value to the rotation torque that torque adjustment mechanism 104 is exported and shows, solve of the prior art pull Hand torque value shows not directly perceived, inconvenient operation, it is dumb the problems such as.
Specifically, in the above-described embodiments, the high-accuracy digital display track wrench of internal combustion is used as power engine by the use of gasoline engine Rotation torque is exported, rotation torque is realized by the clutch on torque adjustment mechanism, reducing gear and changement Commutation in deceleration, commutating to be delivered to by connecting shaft in the moment of torsion after deceleration stores the impact boosting mechanism of LJL device effect On, then the nut on bolt is realized by sleeve and tightens and unscrew operation, it is important that is converted into by the input of small moment of torsion The output of low-speed big.
Specifically, the high-accuracy digital display track wrench of internal combustion using oil invade above and below formula bevel friction four paws clutch, improvement from The lubricating condition of clutch, reduces tooth surface abrasion.Gearbox body in reducing gear uses full aluminium high-strength alloy casting, changes Gearbox body mechanical performance has been apt to it, has improved impact resistance, has added intensity.
The utility model uses specially designed clutch structure, in the prior art, similar sleeper bolt mechanical wrench clutch Two claw, three-pawl type being used device, clutch moment of torque power is small in use, especially when high pulling torque is exported, torque precision more Low, clutch teeth surface wear is fast, and service life is short.The utility model redesigns clutch flank of tooth structural parameters, big using four paws Torque clutch, it is possible to increase forward and reverse output torque, improves torque precision, reduces tooth surface abrasion, and increase clutch uses the longevity Life.Accomplish positive torque output >=400NM under the conditions of equal power output when in use, reactive torque output >=1000NM, with The existing track wrench of in the market compares, and can more meet the requirement that rust nut cap is unscrewed in construction.
The utility model can take into account high pulling torque and high rotating speed simultaneously, choose the gasoline engine that power is 6.5 horsepowers, therewith The drive mechanism gearratio matched somebody with somebody is more suitable, and drive mechanism suitability degree is higher.
The utility model is redesigned to the structure and production technology of gear and power transmission shaft simultaneously.Market internal combustion is pulled The reverse output torque of hand is general in 700NM, and the utility model can exceed 1000NM, market internal combustion wrench output no-load rotating speed Within 110r/min, the utility model can be more than 150r/min.
The utility model employs the transmission mechanism of uniqueness simultaneously, and whole machine driving-chain is reasonable in design, and Speed Ratio Distribution is appropriate.One From the aspect of work sleeve rotating speed reasonability, too high sleeve contraposition when then operating of working speed is difficult, damage to nut It can increase;Operating efficiency is then influenceed when rotating speed is too low;On the other hand the appearance profile size for considering reduction box can not be too big, should Reduce machine volume and weight as far as possible, to mitigate the labor intensity of Field Force.The utility model is excellent using 4 grades of transmissions Gearratio is changed, has reduced module and diameter, reducing box volume declines main screw lift.Compare the similar spanner in market, this Weight≤69Kg of utility model, market spanner is 82~90Kg;Torque precision height (± 5%), market is (± 10%);Output Forward and reverse moment of torsion is big.
Specifically, the high-accuracy digital display track wrench of internal combustion disclosed in the utility model is by gasoline engine, reducing gear, wherein subtracting Fast mechanism includes I, II, III axle, changement, and wherein changement includes switch operation bar, commutation bevel gear, commutation clutch The number of set and commutation shift fork, lower clutch gear, idler gear etc., torque sensor and torque tester numeric display composition Aobvious device, torque adjustment mechanism composition.Wherein, torque sensor is for the torque value obtained by test to be converted into electric signal Moment of torsion.This conversion is indirect, is divided into two steps to perform.Pass through the sensing of machinery, the strain of the torsional deformation of detection Meter, and the foil gauge deflection in strain gauge is converted into electric signal.Sensor calculates what is obtained according to output and then using algorithm Data are passed torque tester numeric display back and shown again.Torque tester digital display realizes numerical monitor, numerical monitor It is the output signal for detection sensor, and calculates to showing torque value on screen.When detent system does not work, at gasoline engine It is now idle running in idling mode.When needing to be tightened and unscrewed the work of bolt, control button is pressed, clutch is closed On, torque output work.This equipment is rigidly connected by output shaft of gasoline engine with transmission input shaft (I axles), and power is transmitted Into gearbox.Gearbox is slowed down by three-level, is driven, is incited somebody to action while changing gear ratio by the basin in changement, the commutation of angle tooth Horizontal revolving motion is converted to tilt motions, bevel gear driving structure (I axles, II axles, III axles as reducing gear, Changement.Above-mentioned four link constitutes drive system mechanism) the middle positive and negative clutch cover of setting, wherein, including in changement changes To action bars, commutation shifting fork positioning mechanism, commutation bevel gear, lower clutch gear and idler gear.Switch operation bar is realized just To, reversely, the control of central idle.When pressing one of three directions, commutation shifting fork positioning mechanism is started working, by bevel gear, Idler gear and the effect of lower clutch gear, drive the rotation of reversing shaft to change the direction of rotation of output shaft (work sleeve). Commutation shifting fork positioning mechanism, which is arranged on output shaft, is provided with positive, three gears of reverse, middle neutral.Forward direction tightens bolt spiral shell When female, work sleeve output torque size by spring pressure, lower clutch axial reaction force, moment of climbing upper clutch with it is defeated Frictional force is determined between shaft.Friction between the field of conjugate action and output shaft and upper clutch internal spline of upper and lower clutch After coefficient stabilization, spring normal pressure is more big, and the sleeve output torque value that works is bigger.
The high-accuracy digital display track wrench of internal combustion that the utility model is provided is mainly used in the sleeper spiral shell during railway construction is safeguarded The elastic operation of bolt, at the same can extend to bridge construction, robot control, building, engineering construction etc. it is in need stronger Labour carrys out the occasion of elasticity bolt.
The embodiment of each in this specification is described by the way of progressive, what each embodiment was stressed be with it is other Between the difference of embodiment, each embodiment identical similar portion mutually referring to.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or new using this practicality Type.A variety of modifications to these embodiments will be apparent for those skilled in the art, determine herein The General Principle of justice can in other embodiments be realized in the case where not departing from spirit or scope of the present utility model.Cause This, the utility model is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein The most wide scope consistent with features of novelty.

Claims (10)

1. a kind of high-accuracy digital display track wrench of internal combustion, it is characterised in that including:Gasoline engine, reducing gear, changement, torsion Square governor motion and digital display device;Wherein:
The gasoline engine is connected as power source with the reducing gear;
The reducing gear is connected with the changement, and the reducing gear is used for changing for rotation torque with the changement To with deceleration;
The torque adjustment mechanism is connected with the changement, and rotation torque is exported in the presence of the changement;
The digital display device is connected with the torque adjustment mechanism, and line number is entered to the rotation torque that the torque adjustment mechanism is exported Value display.
2. the high-accuracy digital display track wrench of internal combustion according to claim 1, it is characterised in that the reducing gear includes: The gearbox slowed down with three-level;The input shaft of the output shaft of the gasoline engine and the gearbox is rigidly connected.
3. the high-accuracy digital display track wrench of internal combustion according to claim 2, it is characterised in that the casing of the gearbox is Full aluminium high-strength alloy.
4. the high-accuracy digital display track wrench of internal combustion according to claim 3, it is characterised in that the torque adjustment mechanism bag Include:Torque output shaft and clutch;Wherein:
The clutch is arranged on the torque output shaft.
5. the high-accuracy digital display track wrench of internal combustion according to claim 4, it is characterised in that the clutch is oil immersed type Bevel friction four paws clutch.
6. the high-accuracy digital display track wrench of internal combustion according to claim 5, it is characterised in that the power of the gasoline engine is 6.5 horsepowers.
7. the high-accuracy digital display track wrench of internal combustion according to claim 6, it is characterised in that the torque adjustment mechanism Positive torque adjusting range is 80~400NM, and reactive torque is more than 1000NM.
8. the high-accuracy digital display track wrench of internal combustion according to claim 7, it is characterised in that the changement includes: Switch operation bar, commutation shifting fork positioning mechanism, commutation bevel gear, lower clutch gear and idler gear composition;Wherein:
The switch operation bar realize it is positive, reversely, the control of central idle, when pressing one of three directions, the commutation shift fork Detent mechanism is started working, and is acted on by the commutation bevel gear, idler gear and lower clutch gear, is driven turning for reversing shaft It is dynamic, to change the direction of rotation of torque output shaft.
9. the high-accuracy digital display track wrench of internal combustion according to claim 8, it is characterised in that the commutation shift fork localization machine Structure includes:Positive, reverse and middle three gears of neutral.
10. the high-accuracy digital display track wrench of internal combustion according to claim 9, it is characterised in that the digital display device includes: Torque sensor and torque tester numeric display.
CN201621470586.9U 2016-12-23 2016-12-29 A kind of high-accuracy digital display track wrench of internal combustion Active CN206326543U (en)

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CN106514541A (en) * 2016-12-23 2017-03-22 重庆鼎誉机电有限公司 Internal combustion high-precision digital display bolt spanner
CN107486809A (en) * 2017-07-21 2017-12-19 重庆大学 A kind of bolt-center is away from adjustable internal combustion engine Railway spanner

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CN110153935A (en) * 2019-05-22 2019-08-23 哈尔滨万科科技有限公司 Digital Transmission electricity torque spanner

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106514541A (en) * 2016-12-23 2017-03-22 重庆鼎誉机电有限公司 Internal combustion high-precision digital display bolt spanner
CN107486809A (en) * 2017-07-21 2017-12-19 重庆大学 A kind of bolt-center is away from adjustable internal combustion engine Railway spanner
CN107486809B (en) * 2017-07-21 2019-08-13 重庆大学 A kind of bolt-center is away from adjustable internal combustion engine Railway spanner

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