CN206316935U - The horizontal automatic ball blast production line of steel band - Google Patents

The horizontal automatic ball blast production line of steel band Download PDF

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Publication number
CN206316935U
CN206316935U CN201621007246.2U CN201621007246U CN206316935U CN 206316935 U CN206316935 U CN 206316935U CN 201621007246 U CN201621007246 U CN 201621007246U CN 206316935 U CN206316935 U CN 206316935U
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China
Prior art keywords
steel band
ball blast
shot
production line
closed casing
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Expired - Fee Related
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CN201621007246.2U
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Chinese (zh)
Inventor
赵京生
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JIANGSU JINGSHENG HOSE CO Ltd
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JIANGSU JINGSHENG HOSE CO Ltd
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Priority to CN201621007246.2U priority Critical patent/CN206316935U/en
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Publication of CN206316935U publication Critical patent/CN206316935U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses the horizontal automatic ball blast production line of steel band, between steel band unwinding device, steel band pressuring flat device, drying baker, cooling device and whirligig, dust guard and wrap-up including being connected to some ball blast units, the said equipment steel band is transmitted by some live-rollers;Production line is also included between at least two ball blast units being connected in series, two groups of ball blast units provided with least 30cm gaps, and each ball blast unit includes closed casing, ball blast case and shot collection device;The broadside of steel band is vertically transmitted in closed casing;Arranged on left and right sides of the closed casing along the transmission direction of steel band is symmetrically arranged with some left nozzles and right nozzle;The ball blast direction of each group of left nozzle and right nozzle is opposite respectively.Steel band shot-blasting machine of the present utility model, improves the efficiency and quality of steel band ball blast, and facilitates shot to carry out timely care and maintenance in processing procedure.

Description

The horizontal automatic ball blast production line of steel band
Technical field
The utility model is related to steel band ball blast technical field, the more particularly to horizontal automatic ball blast production line of steel band.
Background technology
Existing steel band shot-blasting machine, predominantly vertical shot-blasting machine, the advantage of vertical shot-blasting machine is:Space-consuming small volume, Clear steel band internal stress is cleared up in time, improves workpiece anti-fatigue performance, paint adhesive force during increase workpiece spray painting, and be finally reached Improve the purpose of workpiece surface and inherent quality.
But when utilizing existing vertical shot-blasting cleaning machining steel band, there is steel strip surface discoloration, steel band internal stress is not Concentrate, workpiece anti-fatigue performance is poor, paint poor adhesive force, workpiece surface and inherent quality are poor.Since for steel band, its feature It is the continuous part of slender type, it utilizes vertical shot-blasting machine ball blast in ball blast, obtained steel band is of poor quality, and the effect of ball blast is not It is good, it is necessary to which ball blast repeatedly, steel band needs bending and stretching repeatedly, the performance to steel band also has a certain impact.
Utility model content
In order to overcome the above-mentioned deficiencies of the prior art, the utility model provides the horizontal automatic ball blast production line of steel band, its Purpose is to improve the efficiency and quality of steel band ball blast, and facilitates shot to be safeguarded and protected in time in processing procedure Support, steel band and equipment are adjusted in time.
The technical scheme that the utility model is used is:The horizontal automatic ball blast production line of steel band, including it is connected to some throwings Steel band unwinding device, steel band pressuring flat device, drying baker, cooling device and the whirligig of the steel band Way in of ball unit, it is raw Producing line also includes the dust guard and wrap-up for being connected to the steel band outbound course of some ball blast units, and the steel band of production line is put Passed between winding apparatus, steel band pressuring flat device, drying baker, cooling device, whirligig, dust guard and wrap-up by some Dynamic roller transmission steel band;One group of level that whirligig includes being sequentially connected is right vertically to roller and one group to roller, at least one set of inclination Roller, steel band tilts to roller, at least one set through level and roller and one group is passed to roller so as to realize from horizontal transmission to vertical vertically The transmission state sent;Tilt and the steel band of roller is passed through passage to be obliquely installed;In addition, some groups of ball blast units are connected in series, and And provided with least 30cm gaps between every two groups of ball blast units, and each ball blast unit includes closed casing, ball blast case With shot collection device;The broadside of steel band is vertically transmitted in closed casing;Transmission direction of the closed casing along steel band Arranged on left and right sides be symmetrically arranged with some groups of peeners, each group of peener includes the left ball blast being obliquely installed respectively Machine and right shot-blasting machine, left shot-blasting machine are provided with left nozzle towards the direction of steel band, and the direction of right shot-blasting machine towards steel band is provided with Right nozzle;The ball blast direction of adjacent two left nozzle of each group of peener is respectively on the contrary, the phase of each group of peener The ball blast direction of two adjacent right nozzles is opposite respectively.The horizontal automatic ball blast production line of steel band of the present utility model, using horizontal Ball blast unit, and be driven automatically by some respectively in its both sides, it is sequentially connected steel band unwinding device, steel band and flattens dress Put, drying baker, cooling device and whirligig, dust guard and wrap-up, realize the full-automatic ball blast of steel band, improve steel Band ball blast efficiency.Secondly, production line of the present utility model is provided between the horizontal ball blast unit of segmentation, each unit and connected, And provided with least 30cm gap, on the one hand facilitate operating personnel to track the ball blast situation at each position of steel band, the opposing party in time Face, is easy to operating personnel to maintain and monitor, improves the efficiency and quality of steel band ball blast.In addition, of the present utility model The ball blast direction of the left shot-blasting machine of adjacent two of each peener is respectively on the contrary, adjacent two of each group of peener The ball blast direction of right shot-blasting machine respectively on the contrary, most importantly, steel band using whirligig by its from horizontal transmission state more Vertical transmission state is changed to, so as to ensure that left shot-blasting machine and right shot-blasting machine to steel band therethrough while carrying out complete throwing Ball, it is ensured that steel band face therethrough can improve the efficiency of ball blast all above without dead angle ground ball blast.
Further, brush plate is additionally provided between steel band pressuring flat device and drying baker, the bottom of brush plate is provided with wire brush Layer, brush plate drives it to be rotated directly over steel band by motor, so as to realize the preliminary polishing to steel band, clears up dust thereon Or iron rust.
Further, steel band unwinding device includes rotating disk, interior axle and outer cover, and outer cover is fixed on rotating disk parallel to interior axle, And outer cover is unreeled towards steel band and breach is provided with direction, and steel band is passed from breach, so as to realize that positioning is unreeled, it is to avoid steel band is got rid of Go out to hurt sb.'s feelings.
Further, adjustably transmitted in the range of steel band vertical direction-degree in closed casing, it is ensured that steel band exists Can be than more complete, exhaustive during ball blast.
Further, each left shot-blasting machine and right shot-blasting machine be connected to the side of closed casing with each tilting-spend On face, shot and the contact area of steel band that increase shot-blasting machine sprays, while reducing shot outlet relative to the distance of steel band, enter And ensure that shot remains able to ensure larger dynamics after being sprayed onto on steel band, and then reach the purpose of cleaning steel strip surface.
Further, each the lateral surface of left shot-blasting machine and right shot-blasting machine be provided with the mark of its ball blast direction of rotation Note, labeled as mark or the rotate counterclockwise mark of turning clockwise, is easy to reasonably be set after later maintenance, prevents from missing Operation.
Further, the closed casing of each ball blast unit supplies the two ends that steel band comes in and goes out, and is respectively equipped with and seals successively Device and be driven to roller, be driven vertically to, provided with vertical gap, steel band is close from being conveyed between vertical gap between roller vertically Ball blast in enclosed casing;Sealing device includes outer " eight " the font protection board each extended over to two ends of closed casing, close Two ends of enclosed casing transmission steel band are respectively equipped with steel band passage, and flexible sealing knot is additionally provided with each steel band passage Structure, and then the necessary sealing of steel band gateway two ends progress and protection to closed casing are realized, the effect of sealing is main It is to prevent that shot from spraying, injures operating personnel, outer " eight " font protection board that two ends are each extended over further enhancing guarantor Shield is acted on, the shot for preventing only a few from being sprayed from flexible sealing structure.
Further, vertical transmission is fixed on " eight " font protection board outside to roller, and space structure is more tightly played.
Further, flexible sealing structure is a kind of or number in brown paper or foam or sponge or rubber Kind.
Further, shot case is fixed on its over top, and shot by the vertical beam being arranged on closed casing Case is by some fastener for connection on the corresponding shot-blasting machine of each group of peener so that shot-blasting machine structure rhythm, accounts for less as far as possible Use space.
Further, shot collection device is arranged on the bottom of closed casing, and the shell edge of shot collection device The section of steel band direction of transfer is in integrally horn-like structure, and shot is directly collected according to the Action of Gravity Field of shot, simple in construction.
Further, at least provided with an observation window on closed casing, observation window on or off of performing fighting is closed Rotary structure, rational in infrastructure and maintenance.
Compared with prior art, the beneficial effects of the utility model are:The horizontal automatic ball blast life of steel band of the present utility model Producing line, was driven automatically by some, and was sequentially connected steel band and unreels dress respectively using horizontal ball blast unit, and in its both sides Put, steel band pressuring flat device, drying baker, cooling device and whirligig, dust guard and wrap-up, realize steel band full-automatic Ball blast, improves steel band ball blast efficiency.Secondly, production line of the present utility model is provided with the horizontal ball blast unit of segmentation, each Connected between unit, and provided with least 30cm gap, on the one hand facilitate operating personnel to track the throwing at each position of steel band in time Ball situation, on the other hand, is easy to operating personnel to maintain and monitor, improves the efficiency and quality of steel band ball blast.In addition, The ball blast direction of the left shot-blasting machine of adjacent two of each peener of the present utility model is respectively on the contrary, each group of peener The right shot-blasting machine of adjacent two ball blast direction respectively on the contrary, most importantly, steel band is using whirligig by it from water Flat pass and send state to be changed to vertical transmission state, so as to ensure that left shot-blasting machine and right shot-blasting machine to steel band therethrough while entering The complete ball blast of row, it is ensured that steel band face therethrough can improve the efficiency of ball blast all above without dead angle ground ball blast.
Brief description of the drawings
Fig. 1 is the structural representation of one embodiment of the horizontal automatic ball blast production line of steel band;
Fig. 2 is the three dimensional structure diagram of one embodiment of the ball blast unit of the horizontal automatic ball blast production line of steel band;
Fig. 3 is the structural representation of the ball blast train unit of the embodiment shown in Fig. 2;
Fig. 4 is the ball blast direction schematic diagram of the ball blast train unit of Fig. 3 embodiment;
Fig. 5 is the schematic diagram of one embodiment of the whirligig of Fig. 1 embodiment;
Wherein:1- ball blast units, 2- steel bands, 3- peeners, the left shot-blasting machines of 4-, the right shot-blasting machines of 5-, 6- left nozzles, 7- is right Nozzle, 8- closed casings, 9- shot casees, 10- shot collection devices, 11- vertical beams, 12- steel pipes, 13- ball blasts direction of rotation Mark, 14- sealing devices, 15- is driven to roller vertically, the vertical gaps of 16-, 17-, 18- flexible sealing structures, 19- steel band passages, 20- observation windows, 21- steel band unwinding devices, 211- rotating disks, 212- interior axles, 213- outer covers, 214- breach;22- steel bands flatten dress Put, 23- drying bakers, 24- cooling devices, 25- whirligigs, 251- levels are tilted to roller to roller, 252-, and 253- is vertically to roller; 26- dust guards, 27- wrap-ups, 28- live-rollers, 29- brush plates.
Embodiment
In order to deepen to understand of the present utility model, with reference to the accompanying drawings and examples to the utility model furtherly Bright, the embodiment is only used for explaining the utility model, and protection domain of the present utility model is not constituted and limited.
As shown in figure 1, the horizontal automatic ball blast production line of steel band, production line includes the steel band 2 for being connected to some ball blast units 1 Steel band unwinding device 21, steel band pressuring flat device 22, drying baker 23, cooling device 24 and the whirligig 25 of Way in, production Line also includes the dust guard 26 and wrap-up 27 for being connected to the steel band outbound course of some ball blast units 1, the steel of production line If band unwinding device, steel band pressuring flat device, drying baker, cooling device, whirligig, between dust guard and wrap-up by Dry live-roller 28 transmits steel band 2;As shown in figure 5, whirligig 25 includes one group of level being sequentially connected to roller 251, at least one It is vertical to roller 252 and one group to roller 253 that group is tilted, and steel band 2 is tilted to roller 252 and one group through level to roller 251, at least one set Vertically to roller 253 so as to realize from horizontal transmission to the transmission state transmitted vertically;Tilt and be through passage to the steel band of roller 252 It is obliquely installed;In addition, as shown in Fig. 2 some groups of ball blast units 1 are connected in series, and provided with extremely between every two groups of ball blast units 1 Few 30cm gaps, and each ball blast unit 1 includes closed casing 8, ball blast case 9 and shot collection device 10;Steel band 2 Broadside is vertically transmitted in closed casing 8;The arranged on left and right sides of transmission direction of the closed casing 8 along steel band 2 setting symmetrically Some groups of peeners 3 are equipped with, referring to Fig. 3 and Fig. 4, each group of peener 3 includes the He of left shot-blasting machine 4 being obliquely installed respectively Right shot-blasting machine 5, left shot-blasting machine 4 is provided with left nozzle 6 towards the direction of steel band 2, and right shot-blasting machine 5 is towards setting on the direction of steel band 2 There is right nozzle 7;The ball blast direction of adjacent two left nozzle 6 of each group of peener 3 is respectively on the contrary, each group of peener The ball blast direction of 3 adjacent two right nozzle 7 is opposite respectively.The horizontal automatic ball blast production line of steel band of the present utility model, is adopted With horizontal ball blast unit, and it was driven automatically by some respectively in its both sides, was sequentially connected steel band unwinding device, steel band pressure Leveling device, drying baker, cooling device and whirligig, dust guard and wrap-up, realize the full-automatic ball blast of steel band, improve Steel band ball blast efficiency.Secondly, production line of the present utility model is provided between the horizontal ball blast unit of segmentation, each unit and gone here and there Connection, and provided with least 30cm gap, preferably gap is 50cm, on the one hand facilitates operating personnel to track each portion of steel band in time The ball blast situation of position, on the other hand, is easy to operating personnel to maintain and monitor, improves the efficiency and matter of steel band ball blast Amount.In addition, the ball blast direction of the left shot-blasting machine of adjacent two of each peener of the present utility model is respectively on the contrary, each group The ball blast direction of the right shot-blasting machine of adjacent two of peener is respectively on the contrary, most importantly, steel band uses whirligig It is changed to vertical transmission state from horizontal transmission state, so as to ensure that left shot-blasting machine and right shot-blasting machine to steel therethrough Band carries out complete ball blast simultaneously, it is ensured that steel band face therethrough can improve the efficiency of ball blast all above without dead angle ground ball blast.
It can also be seen that being additionally provided with brush plate 29 between steel band pressuring flat device 22 and drying baker 23 in Fig. 1, brush plate 29 Bottom is provided with steel wire brush layer, and brush plate 29 drives it to be rotated directly over steel band 2 by motor, so as to realize to the preliminary of steel band Polishing, clears up dust or iron rust thereon.Steel band unwinding device 21 includes rotating disk 211, interior axle 212 and outer cover 213, outer cover 213 Be fixed on parallel to interior axle 212 on rotating disk 211, and outer cover 213 towards steel band unreel at direction be provided with breach 214, steel band from Breach 214 is passed, so as to realize that positioning is unreeled, it is to avoid steel band, which is thrown away, hurts sb.'s feelings.In the range of the vertical direction 0-15 degree of steel band 2 adjustably Transmitted in closed casing 8, it is ensured that steel band can be than more complete, exhaustive in ball blast.
In the above-described embodiments, each left shot-blasting machine 4 of institute and right shot-blasting machine 5 are connected to close with each tilting 30-48 degree On the side of enclosed casing 8, increase shot-blasting machine spray shot and steel band contact area, while reduce shot outlet relative to The distance of steel band, and then ensure that shot remains able to ensure larger dynamics after being sprayed onto on steel band, and then reach cleaning steel band The purpose on surface.
In Fig. 4 it can be seen that, the lateral surface of each left shot-blasting machine 4 of institute and right shot-blasting machine 5 is provided with its ball blast rotation side To mark 13, labeled as turn clockwise mark or rotate counterclockwise mark, be easy to reasonably be set after later maintenance It is fixed, prevent maloperation.The two ends that the closed casing 8 of each ball blast unit 1 comes in and goes out for steel band 2, are respectively equipped with and seal successively Device 14 and be driven to roller 15, be driven vertically to, provided with vertical gap 16, steel band 2 is between vertical gap 16 between roller 15 vertically It is conveyed into ball blast in closed casing 8;Sealing device 14 includes outer " eight " each extended over to 8 two ends of closed casing Font protection board 17, two ends of the transmission steel band of closed casing 8 are respectively equipped with steel band passage 19, each steel band passage 19 Place is additionally provided with flexible sealing structure 18, so realize the steel band gateway two ends of closed casing 8 are carried out necessary sealing with And protection, the effect of sealing, which is mainly, prevents that shot from spraying, and injures operating personnel, outer " eight " font that two ends are each extended over Protection board 17 further enhancing protective effect, the shot for preventing only a few from being sprayed from flexible sealing structure 18.Vertical transmission pair Roller 15 is fixed on " eight " font protection board 17 outside, and space structure is more tightly played.Flexible sealing structure 18 is brown paper or bubble It is a kind of or several in foam or sponge or rubber.
In the above-described embodiments, shot case 9 is fixed on top of this by the vertical beam 11 being arranged on closed casing 8 Side, and shot case 9 is connected on each group of corresponding shot-blasting machine of peener 3 by some steel pipes 12 so that shot-blasting machine knot Structure rhythm, as far as possible space-consuming less.
In the above-described embodiments, shot collection device 10 is arranged on the bottom of closed casing 8, and shot collection device Section of 10 shell along steel band direction of transfer is in integrally horn-like structure, and shot is directly collected according to the Action of Gravity Field of shot, It is simple in construction.
In the above-described embodiments, at least provided with an observation window 20 on closed casing 8, the observation window 20 is to perform fighting out Or the rotary structure closed, rational in infrastructure and maintenance.
Horizontal type steel belt shot-blasting machine of the present utility model, improves the automaticity, production efficiency and matter of steel band ball blast Amount, and facilitate shot to carry out timely care and maintenance in processing procedure, steel band and equipment are adjusted in time.
What embodiment of the present utility model was announced is preferred embodiment, but is not limited thereto, the common skill of this area Art personnel, easily according to above-described embodiment, understand spirit of the present utility model, and make different amplifications and change, but as long as Spirit of the present utility model is not departed from, all in protection domain of the present utility model.

Claims (10)

1. the horizontal automatic ball blast production line of steel band, it is characterised in that:Production line includes being connected to some ball blast units(1)Steel band (2)The steel band unwinding device of Way in(21), steel band pressuring flat device(22), drying baker(23), cooling device(24)And rotation Device(25), the production line is also including being connected to some ball blast units(1)Steel band outbound course dust guard(26)With Wrap-up(27), it is the steel band unwinding device of production line, steel band pressuring flat device, drying baker, cooling device, whirligig, dust-proof Pass through some live-rollers between device and wrap-up(28)Transmit steel band(2);The whirligig(25)Including being sequentially connected One group of level to roller(251), at least one set of tilt to roller(252)It is vertical to roller with one group(253), the steel band(2)Pass through Level is to roller(251), at least one set of tilt to roller(252)It is vertical to roller with one group(253)So as to realize from horizontal transmission to perpendicular Direct transfer the transmission state sent;The inclination is to roller(252)Steel band through passage to be obliquely installed;
In addition, some groups of ball blast units(1)It is connected in series, and every two groups of ball blast units(1)Between provided with least 30cm gaps, And each ball blast unit(1)Including closed casing(8), ball blast case(9)With shot collection device(10);Steel band(2)'s Broadside is vertically in closed casing(8)Interior transmission;
The closed casing(8)Along steel band(2)The arranged on left and right sides of transmission direction be symmetrically arranged with some groups of peeners (3), each group of peener(3)Including the left shot-blasting machine being obliquely installed respectively(4)With right shot-blasting machine(5), the left shot-blasting machine (4)Towards steel band(2)Direction be provided with left nozzle(6), the right shot-blasting machine(5)Towards steel band(2)Direction provided with the right side Nozzle(7);
Each group of peener(3)Adjacent two left nozzle(6)Ball blast direction respectively on the contrary, each group of peener (3)Adjacent two right nozzle(7)Ball blast direction it is opposite respectively.
2. the horizontal automatic ball blast production line of steel band according to claim 1, it is characterised in that:The steel band pressuring flat device (22)And drying baker(23)Between be additionally provided with brush plate(29), brush plate(29)Bottom be provided with steel wire brush layer, the brush plate (29)It is driven in steel band by motor(2)Surface is rotated, so as to realize the preliminary polishing to steel band, cleaning thereon dust or Person's iron rust.
3. the horizontal automatic ball blast production line of steel band according to claim 1, it is characterised in that:The steel band unwinding device (21)Including rotating disk(211), interior axle(212)And outer cover(213), the outer cover(213)Parallel to interior axle(212)It is fixed on rotating disk (211)On, and the outer cover(213)Unreeled towards steel band and breach is provided with direction(214), steel band is from breach(214)Pass, So as to realize that positioning is unreeled, it is to avoid steel band, which is thrown away, hurts sb.'s feelings.
4. the horizontal automatic ball blast production line of steel band according to claim 1, it is characterised in that:The steel band(2)Vertical side Adjustably in closed casing in the range of to 0-15 degree(8)Interior transmission;Each left shot-blasting machine of institute(4)With right shot-blasting machine(5)Respectively Closed casing is connected to from inclination 30-48 degree(8)Side on.
5. the horizontal automatic ball blast production line of steel band according to claim 4, it is characterised in that:Each left shot-blasting machine of institute (4)With right shot-blasting machine(5)Lateral surface be provided with its ball blast direction of rotation mark(13), the mark is mark Note or rotate counterclockwise mark.
6. the horizontal automatic ball blast production line of steel band according to claim 1, it is characterised in that:Each ball blast unit(1) Closed casing(8)For steel band(2)The two ends of discrepancy, are respectively equipped with sealing device successively(14)Be driven vertically to roller (15), the vertical transmission is to roller(15)Between be provided with vertical gap(16), the steel band(2)From vertical gap(16)Between pass It is fed into closed casing(8)Interior ball blast;The sealing device(14)Including to closed casing(8)Two ends are each extended over Outer " eight " font protection board(17), the closed casing(8)Two ends of transmission steel band are respectively equipped with steel band passage (19), each described steel band passage(19)Place is additionally provided with flexible sealing structure(18);The vertical transmission is to roller(15)It is fixed " eight " font protection board outside(17)On.
7. the horizontal automatic ball blast production line of steel band according to claim 6, it is characterised in that:The flexible sealing structure (18)To be a kind of or several in brown paper or foam or sponge or rubber.
8. the horizontal automatic ball blast production line of steel band according to claim 1, it is characterised in that:The shot case(9)Pass through It is arranged on closed casing(8)On vertical beam(11)It is fixed on its over top, and the shot case(9)Pass through some steel pipes (12)It is connected to each group of peener(3)On corresponding shot-blasting machine.
9. the horizontal automatic ball blast production line of steel band according to claim 1, it is characterised in that:The shot collection device (10)It is arranged on closed casing(8)Bottom, and shot collection device(10)Section of the shell along steel band direction of transfer Overall is in horn-like structure.
10. the horizontal automatic ball blast production line of steel band according to claim 1 or 4 or 6 or 8 or 9, it is characterised in that:It is described Closed casing(8)On at least provided with an observation window(20), the observation window(20)For on or off of performing fighting close it is rotary Structure.
CN201621007246.2U 2016-08-31 2016-08-31 The horizontal automatic ball blast production line of steel band Expired - Fee Related CN206316935U (en)

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CN201621007246.2U CN206316935U (en) 2016-08-31 2016-08-31 The horizontal automatic ball blast production line of steel band

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Application Number Priority Date Filing Date Title
CN201621007246.2U CN206316935U (en) 2016-08-31 2016-08-31 The horizontal automatic ball blast production line of steel band

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106239379A (en) * 2016-08-31 2016-12-21 江苏京生管业有限公司 The horizontal automatic ball blast production line of steel band

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106239379A (en) * 2016-08-31 2016-12-21 江苏京生管业有限公司 The horizontal automatic ball blast production line of steel band

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