CN206314013U - The processing unit (plant) of calandria - Google Patents
The processing unit (plant) of calandria Download PDFInfo
- Publication number
- CN206314013U CN206314013U CN201621473240.4U CN201621473240U CN206314013U CN 206314013 U CN206314013 U CN 206314013U CN 201621473240 U CN201621473240 U CN 201621473240U CN 206314013 U CN206314013 U CN 206314013U
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- CN
- China
- Prior art keywords
- printing
- conveyer belt
- membrane carrier
- plant
- calandria
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The utility model provides a kind of processing unit (plant) of calandria, during manufacture calandria, molten metal to the printing surface of the one section of conveyer belt contacted with hold-down roller is first added to be immersed in molten metal in slurry box, the heating membrane carrier of cylinder is coaxially attached on printing shaft, then starting drive device rotates driven roller, driven roller rotates and the printing surface for infiltrating molten metal is moved at heating membrane carrier and is adjacent to heating membrane carrier, and the molten metal in banding print structure is bonded at the surface of heating membrane carrier and forms heater film strip.So, avoid first to print in the prior art the defective workmanship for rolling afterwards, heater film strip can be reliably attached on heating membrane carrier；And, a kind of processing unit (plant) automaticity of calandria of the present utility model is higher, it is possible to improving processing efficiency.
Description
Technical field
The utility model is related to a kind of processing unit (plant) of calandria.
Background technology
In recent years, metal ceramic heating body (MCH, metal ceramic heater) quickly grows, metal ceramic heating
Body is a kind of heater with PTC effects, and metal ceramic heating body is made of lead-free environment-friendly materials, but also is had
Surface is not charged, and electrothermal calefactive rate is fast, small volume, the characteristics of up to temperature (can reach 1000 degrees Celsius) higher.Cermet
Heater manufacturing process is that tungsten or molybdenum manganese slurry are printed on ceramics stream base substrate, by hot pressing lamination, Ran Hou
Under 1600 DEG C of nitrogen atmosphere protections, sintering is formed jointly for ceramics and metal.
It is typically all in the prior art that first type metal is starched on the heating membrane carrier of plane for the heater of cylinder
Material, then will be made cylinder by the heating membrane carrier Combined roll of printing again, for the less cylindrical heater body of diameter,
When heating film carrier is rolled, be printed on heating membrane carrier on banding heating film stress is larger by bending, easily come off；Due to
Limited by rolling technology, the diameter of the cylindrical heater body for being rolled must be greater than 8mm, and be difficult to produce diameter small
In the calandria of 8mm.
Utility model content
The shortcoming of prior art in view of the above, the purpose of this utility model is the processing dress for providing a kind of calandria
Put, can easily process cylindrical heater body, improve processing efficiency.
To achieve the above object, the utility model provides a kind of processing unit (plant) of calandria, adopts the following technical scheme that：One
Plant the processing unit (plant) of calandria, including slurry box, conveyer belt, driven roller, hold-down roller and printing shaft；The driven roller is filled by driving
Put driving and rotate；The inner surface of the conveyer belt is surrounded in driven roller and hold-down roller；The outer surface of conveyer belt is printing surface,
Printing surface is provided with banding print structure；Be pressed into one section of printing surface in slurry box by the hold-down roller；The printing shaft is used for same
The heating membrane carrier of axle ground fixed cylinder shape, printing shaft is located at conveyer belt outside, when heating membrane carrier is provided with printing shaft,
The outer surface for heating membrane carrier is adjacent on the printing surface of conveyer belt.
Preferably, the banding print structure is the printing groove from printing towards conveyer belt inner surface depression.
Preferably, the banding print structure is the printing boss for protruding from printing surface.
Preferably, the banding print structure extends along direction has multiple repetition zigzag sections.
Preferably, when heating membrane carrier is provided with printing shaft, linear velocity and conveyer belt when heating membrane carrier rotates
Movement velocity it is equal.
Preferably, the driven roller and printing shaft are connected.
Preferably, the inner surface of the conveyer belt is also surrounded on a driven voller, the printing shaft be located at driven roller and from
Between dynamic roller.
Further, the conveyer belt inner side is additionally provided with idler roller, and idler roller is pressed on the inner surface of conveyer belt and makes biography
The outer surface of band is sent to be adjacent on the outer surface of heating membrane carrier.
Further, the conveyer belt inner side is provided with two idler rollers, the position that the heating membrane carrier is contacted with printing surface
Setting between two idler rollers.
Following processing method can be realized using the processing unit (plant) of calandria of the present utility model：A kind of processing of calandria
Method, operation is carried out using the processing unit (plant) of the calandria described in above-mentioned technical proposal and any preferred technical scheme, including
Following steps：
1) it is accurate in slurry box to add molten metal and be immersed in the printing surface of the one section of conveyer belt contacted with hold-down roller
In molten metal；
2) the heating membrane carrier of cylinder is coaxially attached on printing shaft；
3) drive device is started, driven roller is rotated and drives conveyer belt；Banding printing on the printing surface of conveyer belt
Structure dips molten metal from slurry box, when heating membrane carrier is adjacent to the banding print structure, the banding printing
Molten metal in structure is bonded at the surface of heating membrane carrier and forms heater film strip；
4) membrane carrier will be heated to be removed from printing shaft and the welding lead on the heater film strip of heating membrane carrier.
Preferably, the molten metal is platinum alloy liquation/silver alloy liquation/nichrome liquation.
Preferably, the heating membrane carrier is made up of ceramic/metal/silica.
As described above, a kind of processing unit (plant) of calandria that the utility model is related to, has the advantages that：Utilizing
During a kind of calandria processing unit (plant) processing cylindrical heater body of the present utility model, first added in slurry box molten metal to
The printing surface of one section of conveyer belt of hold-down roller contact is immersed in molten metal, and the heating membrane carrier of cylinder is coaxially fixed
On printing shaft, then starting drive device rotates driven roller, and driven roller rotates and makes to infiltrate the printing surface of molten metal
It is moved at heating membrane carrier and is adjacent to heating membrane carrier, the molten metal in banding print structure is bonded at heating membrane carrier
Surface and form heater film strip.So, avoid first to print in the prior art the defective workmanship for rolling afterwards, heater film strip can
Reliably it is attached on heating membrane carrier；And, a kind of processing unit (plant) automaticity of calandria of the present utility model is higher, institute
So that processing efficiency can be improved.The processing method realized using the processing unit (plant) of calandria of the present utility model has above-mentioned certainly
Beneficial effect, here is omitted.
Brief description of the drawings
Fig. 1 is shown as a kind of dimensional structure diagram of the heating membrane carrier of cylinder；
Fig. 2 is shown as the dimensional structure diagram of the heating membrane carrier of another cylinder；
Fig. 3 is shown as the dimensional structure diagram of the calandria using the heating membrane carrier processing in Fig. 1；
Fig. 4 is shown as the dimensional structure diagram of the calandria using the heating membrane carrier processing in Fig. 2；
Fig. 5 is shown as a kind of structural representation of calandria processing unit (plant) of the present utility model；
Fig. 6 is shown as the part-structure schematic diagram of the conveyer belt with printing groove；
Fig. 7 is shown as the part-structure schematic diagram of the conveyer belt with printing boss.
Component label instructions
1a heats the driven roller of membrane carrier 8
1b heats the hold-down roller of membrane carrier 9
The printing shaft of 2 flange 10
The printing surface of 3a calandrias 11
3b calandrias 12 print groove
The driven voller of 4 heater film strip 13
The idler roller of 5 lead 14
6 slurry box 15 prints boss
7 conveyer belts
Specific embodiment
Implementation method of the present utility model is illustrated by particular specific embodiment below, those skilled in the art can be by this
Content disclosed by specification understands other advantages of the present utility model and effect easily.
It should be clear that structure, ratio, size depicted in this specification institute accompanying drawings etc., is only used to coordinate specification to be taken off
The content shown, so that those skilled in the art understands and reads, is not limited to the enforceable restriction bar of the utility model
Part, therefore do not have technical essential meaning, the modification of any structure, the change of proportionate relationship or the adjustment of size are not influenceing
Under effect that the utility model can be generated and the purpose to be reached, all should still fall in the technology disclosed in the utility model
In the range of Rong get Neng is covered.Meanwhile, in this specification it is cited as " on ", D score, "left", "right", " centre " and " one "
Deng term, be merely convenient to narration understand, and be not used to limit the enforceable scope of the utility model, its relativeness
It is altered or modified, under without essence change technology contents, when being also considered as the enforceable category of the utility model.
Fig. 1 and Fig. 2 show two kinds of dimensional structure diagrams of heating membrane carrier, and the heating membrane carrier 1a in Fig. 1 is circle
Cylindricality, the heating membrane carrier 1b in Fig. 2 is also cylinder, is simply provided with flange 2 in end；Fig. 3 was shown as using adding in Fig. 1
The dimensional structure diagram of the calandria 3a of hotting mask carrier 1a processing, on the load heating membrane carrier of heater film strip 4 1a, in heating film
Two leads 5 are connected with band 4, two leads 5 are respectively used to be connected with the positive pole and negative pole of power supply；Fig. 4 is shown as utilizing Fig. 2
In heating membrane carrier 1b processing calandria 3b dimensional structure diagram；With the calandria 3a in Fig. 3 similarly, heating film
On the load heating membrane carrier of band 4 3b, two are connected with heater film strip 4 and are connected for the positive pole and negative pole respectively with power supply.
The heating membrane carrier 1a/1b of calandria 3a/3b can be made of materials such as ceramic/metal/silica, and its effect is to add
Hotting mask provides the carrier of attachment；The heater film strip 4 of calandria 3a/3b is resistance heating film, and heating film can be closed with platinum alloy/silver
The materials such as gold/nichrome are made；The lead 5 of calandria 3a/3b can be welded on heater film strip 4 with the mode of metal fusion welding
On, when two leads 5 of calandria 3a/3b are connected with the positive pole and negative pole of power supply respectively, electric current meeting is passed through in heater film strip 4
Produce heat.
As shown in figure 5, a kind of processing unit (plant) of calandria that the utility model is provided, including slurry box 6, conveyer belt 7, drive
Dynamic roller 8, hold-down roller 9 and printing shaft 10；The driven roller 8 is driven by drive device and is rotated；The inner surface bag of the conveyer belt 7
It is wound in driven roller 8 and hold-down roller 9；The outer surface of conveyer belt 7 is printing surface 11, and printing surface 11 is provided with banding print structure
(see Fig. 6 and Fig. 7)；Be pressed into one section of printing surface 11 in slurry box 6 by the hold-down roller 9；The printing shaft 10 is used for coaxially solid
The heating membrane carrier 1a/1b of fixed cylinder, printing shaft 10 is carried located at the outside of conveyer belt 7 when heating film is provided with printing shaft 10
During body 1a, the outer surface of heating membrane carrier 1a is adjacent on the printing surface 11 of conveyer belt 7.Using a kind of circle of the present utility model
Cylindricality calandria 3a/3b devices processing cylindrical heater body 3a/3b when, first in slurry box 6 add molten metal to compression
One section of printing surface of conveyer belt 7 11 of the contact of roller 9 is immersed in molten metal, and the heating membrane carrier 1a/1b of cylinder is coaxial
Be fixed on printing shaft 10, then starting drive device rotates driven roller 8, and driven roller 8 rotates and makes to infiltrate metal and melt
The printing surface 11 of liquid is moved at heating membrane carrier 1a/1b and is adjacent to heating membrane carrier 1a/1b, the gold in banding print structure
Category liquation is bonded at the surface of heating membrane carrier 1a/1b and forms heater film strip 4.So, avoid first to print in the prior art
The defective workmanship for rolling afterwards, heater film strip 4 can be reliably attached on heating membrane carrier 1a/1b；And, of the present utility model one
The processing unit (plant) automaticity for planting calandria is higher, it is possible to improving processing efficiency.
In a kind of above-mentioned processing unit (plant) of calandria of the present utility model, the driven roller 8 is by drive device driving
Rotate；Using motor driven roller 8 can be driven to rotate as drive device, when being provided with heating membrane carrier on printing shaft 10
During 1a/1b, linear velocity when heating membrane carrier 1a/1b rotates is equal with the movement velocity of conveyer belt 7, so ensure that transmission
Skidded with 7 external cylindrical surfaces not with respect to heating membrane carrier 1a/1b, ensure that the film strips being printed on heating membrane carrier 1a/1b
Expansion shape is consistent with the expansion shape of the banding print structure on conveyer belt 7, it is ensured that the processing matter of heating membrane carrier 1a/1b
Amount.As one kind preferred embodiment, the driven roller 8 and printing shaft 10 are connected, in order to controlling driven roller 8 and adding
The linear velocity of hotting mask carrier 1a/1b, makes the linear velocity of the linear velocity that heating membrane carrier 1a/1b rotates and the rotation of driven roller 8
The equal linear velocity that can ensure to heat when membrane carrier 1a/1b rotates is equal with the movement velocity of conveyer belt 7.
In a kind of above-mentioned processing unit (plant) of calandria of the present utility model, the slurry box 6 is used to accommodate and heat gold
Category liquation, the open top of the slurry box 6, when calandria 3a/3b is manufactured, one section of printing surface 11 is pressed into slurry by hold-down roller 9
To dip the molten metal in slurry box 6 in magazine 6, as shown in figure 5, hold-down roller 9 is located at the open-topped top of slurry box 6,
Hold-down roller 9 is contacted and by conveyer belt 7 towards compression in slurry box 6 with the inner surface of conveyer belt 7, so that one section of print of conveyer belt 7
Brush finish 11 bends and is immersed in molten metal in slurry box 6.The printing surface 11 of conveyer belt 7 is provided with banding print structure, such as
Shown in Fig. 6, the banding print structure is the printing groove 12 being recessed to the inner surface of conveyer belt 7 from printing surface 11, works as printing surface
When in the molten metal in 11 immersion slurry boxes 6, meeting adsorbing metal liquation in printing groove 12, when printing surface 11 and heating film are carried
When body 1a/1b is contacted, the molten metal in printing groove 12 can be bonded on the surface of heating membrane carrier 1a/1b and print out heating
Film strips 4；As shown in fig. 7, the banding print structure is the printing boss 15 for protruding from printing surface 11, the printing boss 15 is adopted
It is made of the material for being easy to adsorbing metal liquation, when in the molten metal in the immersion slurry of printing surface 11 box 6, prints boss 15
Upper gluing takes molten metal, and when printing surface 11 is contacted with heating membrane carrier 1a/1b, the molten metal in printing groove 12 can be bonded at
Heater film strip 4 is printed out on the surface of heating membrane carrier 1a/1b.The concrete shape of banding print structure is according to calandria 3a/
The shape of the heater film strip 4 of 3b and design, it is preferable that as shown in Figure 6 and Figure 7, the banding print structure extends along direction
Zigzag section is repeated with multiple, can so increase the effective length of the heater film strip 4 being printed on heating membrane carrier 1a/1b,
More heats can be produced when electric current is passed through in calandria 3a/3b.
In a kind of processing unit (plant) of calandria of the present utility model, the inner surface of conveyer belt 7 surrounds driven roller 8 and compresses
On roller 9, in order that the arrangement of conveyer belt 7 is more reasonable, as shown in figure 5, to be additionally provided with one driven for the inner side of the conveyer belt 7
Roller 13, the inner surface of conveyer belt 7 is also surrounded on driven voller 13, and the printing shaft 10 is located between driven roller 8 and driven voller 13；
So be tensioned for conveyer belt 7 by driven roller 8, hold-down roller 9, driven voller 13, when heating membrane carrier 1a/1b is installed on printing shaft 10,
The outer surface of heating membrane carrier 1a/1b is adjacent to the printing surface 11 of conveyer belt 7 and turns the molten metal on banding print structure
Move on on the surface of heating membrane carrier 1a/1b, so as to print out heater film strip 4 on the surface of heating membrane carrier 1a/1b.As
A kind of preferred mode, the inner side of the conveyer belt 7 is additionally provided with idler roller 14, idler roller 14 be pressed on the inner surface of conveyer belt 7 and
The outer surface of conveyer belt 7 is adjacent on the outer surface of heating membrane carrier 1a/1b, thus ensure the printing surface 11 of conveyer belt 7 with
The surface of heating membrane carrier 1a/1b is reliably adjacent to, it is preferable that the inner side of the conveyer belt 7 is provided with two idler rollers 14, described to add
The position that hotting mask carrier 1a/1b is contacted with printing surface 11 is located between two idler rollers 14, is so prevented from conveyer belt 7 and is moved
When produce tremble and make conveyer belt 7 with heating membrane carrier 1a/1b be adjacent to be partially disengaged heating membrane carrier 1a/1b, and cause print
Brush the became uneven of heater film strip 4 on heating membrane carrier 1a/1b.
The processing method of the calandria realized using the processing unit (plant) of calandria of the present utility model, using above-mentioned technical side
The processing unit (plant) of the calandria described in case and any preferred technical scheme carries out operation, comprises the following steps：
1) molten metal is added in slurry box 6 and the one section of printing surface of conveyer belt 7 11 contacted with hold-down roller 9 is immersed
To in molten metal；
2) the heating membrane carrier 1a/1b of cylinder is coaxially attached on printing shaft 10；
3) drive device is started, driven roller 8 is rotated and drives conveyer belt 7 to move；Printing on the printing surface 11 of conveyer belt 7
Groove 12 dips molten metal from slurry box 6, when heating membrane carrier 1a/1b is adjacent to the printing groove 12, the print
Molten metal in brush groove 12 is bonded at the surface of heating membrane carrier 1a/1b and forms heater film strip 4；
4) membrane carrier 1a/1b will be heated to be removed from printing shaft 10 and welded on the heater film strip 4 of heating membrane carrier 1a/1b
Connect lead 5.
As it is a kind of preferred embodiment, molten metal in above-mentioned steps 1 for platinum alloy liquation/silver alloy liquation/
Nichrome liquation.
Heating membrane carrier 1a/1b in above-mentioned steps 2 is made up of ceramic/metal/silica.
A kind of technical scheme based on above-described embodiment, processing unit (plant) of calandria of the present utility model can easily exist
Heater film strip 4 is printed on cylindrical heater membrane carrier to process calandria 3a/3b, is particularly well-suited to process cylindrical heater body
3a/3b, can print heater film strip 4 and produce the heating film of different-diameter on the cylindrical heater membrane carrier of different-diameter
Carrier；The defective workmanship first printed roll afterwards in the prior art can be avoided, heater film strip 4 can reliably be attached to heating film
On carrier；And, a kind of processing unit (plant) automaticity of calandria of the present utility model is higher, it is possible to improving processing effect
Rate.
In sum, the utility model effectively overcomes various shortcoming of the prior art and has high industrial exploitation value
Value.
Above-described embodiment only illustrative principle of the present utility model and its effect are new not for this practicality is limited
Type.Any person skilled in the art can all be carried out under without prejudice to spirit and scope of the present utility model to above-described embodiment
Modifications and changes.Therefore, such as those of ordinary skill in the art without departing from the essence disclosed in the utility model
All equivalent modifications completed under god and technological thought or change, should be covered by claim of the present utility model.
Claims (9)
1. a kind of processing unit (plant) of calandria, it is characterized in that, including slurry box (6), conveyer belt (7), driven roller (8), hold-down roller
And printing shaft (10) (9)；The driven roller (8) is driven by drive device and is rotated；
The inner surface of the conveyer belt (7) is surrounded in driven roller (8) and hold-down roller (9)；The outer surface of conveyer belt (7) is printing
Face (11), printing surface (11) is provided with banding print structure；One section of printing surface (11) is pressed into slurry box by the hold-down roller (9)
(6) in；, for the heating membrane carrier (1a/1b) of coaxially fixed cylinder shape, printing shaft (10) is located at biography for the printing shaft (10)
Band (7) outside is sent, when heating membrane carrier (1a/1b) is provided with printing shaft (10), the outer surface of heating membrane carrier (1a/1b)
It is adjacent on the printing surface (11) of conveyer belt (7).
2. the processing unit (plant) of calandria according to claim 1, it is characterised in that：The banding print structure is from printing
The printing groove (12) that face (11) is recessed to conveyer belt (7) inner surface.
3. the processing unit (plant) of calandria according to claim 1, it is characterised in that：The banding print structure is to protrude from
The printing boss (15) of printing surface (11).
4. the processing unit (plant) of calandria according to claim 1, it is characterised in that：The banding print structure is extended along
Direction has multiple repetition zigzag sections.
5. the processing unit (plant) of calandria according to claim 1, it is characterised in that：When being provided with heating on printing shaft (10)
During membrane carrier (1a/1b), linear velocity when heating membrane carrier (1a/1b) rotates is equal with the movement velocity of conveyer belt (7).
6. the processing unit (plant) of calandria according to claim 1, it is characterised in that：The driven roller (8) and printing shaft
(10) it is connected.
7. the processing unit (plant) of calandria according to claim 1, it is characterised in that：The inner surface of the conveyer belt (7) is also
Surround on a driven voller (13), the printing shaft (10) is between driven roller (8) and driven voller (13).
8. the processing unit (plant) of calandria according to claim 7, it is characterised in that：Conveyer belt (7) inner side is additionally provided with
Idler roller (14), idler roller (14) is pressed on the inner surface of conveyer belt (7) and the outer surface of conveyer belt (7) is adjacent in heating film
On the outer surface of carrier (1a/1b).
9. the processing unit (plant) of calandria according to claim 8, it is characterised in that：Conveyer belt (7) inner side is provided with two
Individual idler roller (14), heating membrane carrier (1a/1b) position that is contacted with printing surface (11) positioned at two idler rollers (14) it
Between.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621473240.4U CN206314013U (en) | 2016-12-30 | 2016-12-30 | The processing unit (plant) of calandria |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621473240.4U CN206314013U (en) | 2016-12-30 | 2016-12-30 | The processing unit (plant) of calandria |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206314013U true CN206314013U (en) | 2017-07-07 |
Family
ID=59248799
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621473240.4U Withdrawn - After Issue CN206314013U (en) | 2016-12-30 | 2016-12-30 | The processing unit (plant) of calandria |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206314013U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108263080A (en) * | 2016-12-30 | 2018-07-10 | 上海烟草集团有限责任公司 | The processing unit (plant) and processing method of calandria |
-
2016
- 2016-12-30 CN CN201621473240.4U patent/CN206314013U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108263080A (en) * | 2016-12-30 | 2018-07-10 | 上海烟草集团有限责任公司 | The processing unit (plant) and processing method of calandria |
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