CN204632599U - A kind of automatic assembly line of high pressure ceramic disc capacitor - Google Patents
A kind of automatic assembly line of high pressure ceramic disc capacitor Download PDFInfo
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- CN204632599U CN204632599U CN201520351957.0U CN201520351957U CN204632599U CN 204632599 U CN204632599 U CN 204632599U CN 201520351957 U CN201520351957 U CN 201520351957U CN 204632599 U CN204632599 U CN 204632599U
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Abstract
The utility model relates to a kind of automatic assembly line of high pressure ceramic disc capacitor, and this automatic assembly line comprises successively: pin material strip production unit, ceramic disc capacitor are carried preassembled unit, pin and ceramic disc capacitor preheating scolding tin unit, material strip buffer cell, the first insulating protective layer forming unit, the second insulating protective layer forming unit, the 3rd insulating protective layer forming unit, surface cure unit and cut rewinding unit; The utility model production line automation degree is higher, and increases flattening mechanism and the multi-insulation diaphragm application shaped device of pin end; The ceramic disc capacitor pin end adopting the utility model to produce and scolding tin spot are flat; connect more firm and surface more smooth; be more conducive to cover the even and smooth of insulating protective film; and outside electric capacity body, form three-layer insulated diaphragm by three times film-forming process successively; the structural stability of product and withstand voltage properties are improved greatly; exceed national standard, and product also extends useful life.
Description
Technical field:
The utility model relates to electronic product production equipment technical field, refers in particular to a kind of automatic assembly line of high pressure ceramic disc capacitor.
Background technology:
The high pressure ceramic disc capacitor that existing high pressure ceramic disc capacitor production line is produced, the pin at its two poles of the earth is when welding with ceramic disc capacitor body, directly weld with electric capacity body the two poles of the earth after pin tin sticky liquid, middle suppress action not to pin and tin spot, therefore pin end still keeps circular, tin spot be fine granularity, like this and the connective stability of ceramic disc capacitor body poor; In addition, when ceramic disc capacitor body appearance covers insulating protective layer, generally only have one deck insulating protective layer, add ceramic disc capacitor body and the out-of-flatness of pin weld, make insulation protection layer thickness not easily even, product quality is poor, and useful life is not long.
Utility model content:
The purpose of this utility model is the above-mentioned weak point of prior art, provides a kind of automatic assembly line of high pressure ceramic disc capacitor.
The technical solution adopted in the utility model is: a kind of automatic assembly line of high pressure ceramic disc capacitor, and this automatic assembly line comprises successively: pin material strip production unit, ceramic disc capacitor are carried preassembled unit, pin and ceramic disc capacitor preheating scolding tin unit, material strip buffer cell, the first insulating protective layer forming unit, the second insulating protective layer forming unit, the 3rd insulating protective layer forming unit, surface cure unit and cut rewinding unit; Wherein,
Described pin material strip production unit comprises send threading mechanism, feeding belt mechanism, send adhesive tape mechanism, wherein, feeding belt mechanism is positioned at downside, threading mechanism is sent to be positioned at middle part, adhesive tape mechanism is sent to be positioned at top, material strip, lead-in wire, adhesive tape transports respectively in the horizontal direction, and in the vertical direction, material strip is positioned at below, lead-in wire is positioned at centre, adhesive tape is positioned at top, pin material strip production unit also comprises the lead-in wire bending mechanism along material strip traffic direction is arranged successively, lead-in wire material strip adhesive tape gluing mechanism, pin cut-side mechanism, pin tining liquid mechanism, pin flattens mechanism, bending pins dislocation mechanism, material strip punching haulage gear and scaling powder flowing mechanism,
Described ceramic disc capacitor conveying preassembled unit is positioned at the side of material strip carriage direction, and its involving vibrations charging gear, electric capacity are drawn and put down mechanism and electric capacity plug-in mounting mechanism;
Described pin and ceramic disc capacitor preheating scolding tin unit are the heating unit in continuous tunnel furnace formula, make pin and ceramic disc capacitor preheating and together with scolding tin spot progressively being melted to be welded and fixed with ceramic disc capacitor by pin;
First insulating protective layer forming unit comprises the first preheating device successively, first heater and first hangs powder painting device;
Second insulating protective layer forming unit is close to the first insulating protective layer forming unit and arranges, and it comprises the second preheating device successively, secondary heating mechanism and second hangs powder painting device, in like manner,
3rd insulating protective layer forming unit is close to the second insulating protective layer forming unit and arranges, and it comprises the 3rd preheating device successively, powder painting device hung by the 3rd heater and the 3rd;
Described surface cure unit comprises the 4th heater and quickly cooling device.
The utility model production line automation degree is higher, and increases flattening mechanism and the multi-insulation diaphragm application shaped device of pin end; The ceramic disc capacitor pin end adopting the utility model to produce and scolding tin spot are flat; thus the contact area at pin and ceramic disc capacitor body the two poles of the earth is increased; connect more firm and surface more smooth; be more conducive to cover the even and smooth of insulating protective film; and outside electric capacity body, form three-layer insulated diaphragm by three times film-forming process successively; the structural stability of product and withstand voltage properties are improved greatly, exceedes national standard, and product also extends useful life.
Accompanying drawing illustrates:
Fig. 1 is the schematic diagram of the utility model production line.
Embodiment:
Below in conjunction with specific embodiments and the drawings, the utility model is further illustrated.
Shown in composition graphs 1, described in the utility model is a kind of automatic assembly line of high pressure ceramic disc capacitor, and this automatic assembly line comprises successively: pin material strip production unit 1, ceramic disc capacitor conveying preassembled unit 2, pin and ceramic disc capacitor preheating scolding tin unit 3, material strip buffer cell 4, first insulating protective layer forming unit 5, second insulating protective layer forming unit 6, the 3rd insulating protective layer forming unit 7, surface cure unit 8 and cut rewinding unit 9; Wherein,
Described pin material strip production unit 1 comprises send threading mechanism 101, feeding belt mechanism 102, send adhesive tape mechanism 103, wherein, feeding belt mechanism 102 is positioned at downside, threading mechanism 101 is sent to be positioned at middle part, adhesive tape mechanism 103 is sent to be positioned at top, material strip, lead-in wire, adhesive tape transports respectively in the horizontal direction, and in the vertical direction, material strip is positioned at below, lead-in wire is positioned at centre, adhesive tape is positioned at top, pin material strip production unit 1 also comprises the lead-in wire bending mechanism 104 along material strip traffic direction is arranged successively, lead-in wire material strip adhesive tape gluing mechanism 105, pin cut-side mechanism 106, pin tining liquid mechanism 107, pin flattens mechanism 108, bending pins dislocation mechanism 109, material strip punching haulage gear 110 and scaling powder flowing mechanism 111,
Described ceramic disc capacitor conveying preassembled unit 2 is positioned at the side of material strip carriage direction, and its involving vibrations charging gear 201, electric capacity are drawn and put down mechanism 202 and electric capacity plug-in mounting mechanism 203, and electric capacity plug-in mounting mechanism 203 runs perpendicular to material strip direction in horizontal plane;
Described pin and ceramic disc capacitor preheating scolding tin unit 3 are the heating unit in continuous tunnel furnace formula;
First insulating protective layer forming unit 5 comprises the first preheating device 501 successively, first heater 502 and first hangs powder painting device 503; Second insulating protective layer forming unit 6 is close to the first insulating protective layer forming unit 5 and arranges, it comprises the second preheating device 601 successively, secondary heating mechanism 602 and second hangs powder painting device 603, in like manner, 3rd insulating protective layer forming unit 7 is close to the second insulating protective layer forming unit 6 and arranges, and it comprises the 3rd preheating device 701 successively, powder painting device 703 hung by the 3rd heater 702 and the 3rd;
Described surface cure unit 8 comprises the 4th heater 801 and quickly cooling device 802.
The running of the utility model equipment is as follows: material strip, lead-in wire, adhesive tape transport respectively in the horizontal direction, and in the vertical direction, material strip is positioned at below, lead-in wire is positioned at centre, adhesive tape is positioned at top, first, lead-in wire segmentation is cut off and bends to U-shaped by lead-in wire bending mechanism 104, then together with the lead-foot-line adhesive tape bonding that material strip and bending takes the shape of the letter U by material strip adhesive tape gluing mechanism 105 of going between, make it overall to run with material strip, pin cut-side mechanism 106 is by concordant for the cutting of the two ends of U-shaped lead-foot-line, then material strip drives the tin liquor that U-shaped lead-foot-line flows from the top down in pin tining liquid mechanism 107, U-shaped lead-foot-line two ends are made to be stained with tin liquor, and then through pin flatten mechanism 108 by U-shaped lead-foot-line two ends and on tin liquor flatten, lead-foot-line two ends are made to be flat, tin liquor also forms the scolding tin spot of flat, make U-shaped lead-foot-line two ends respectively to interior lateral buckling through bending pins dislocation mechanism 109 again, and formation misplaces up and down, thus make between both ends, to form the spacing clamping ceramic disc capacitor, punch on material strip through material strip punching haulage gear 110 and utilize the feeding roller with the salient point corresponding with position, hole on material strip to draw material strip again, then making lead-foot-line two ends be infected with scaling powder after scaling powder through scaling powder flowing mechanism 111,
The U-shaped lead-foot-line being infected with scaling powder enters described ceramic disc capacitor conveying preassembled unit 2 with material strip; Vibrating material feeding device 201 is by ceramic disc capacitor vibration feeding to discharge groove tail end, electric capacity is drawn the correspondence one putting down mechanism 202 and is arranged suction nozzle and adsorb multiple ceramic disc capacitor simultaneously, shift and be placed in electric capacity plug-in mounting mechanism 203, by electric capacity plug-in mounting mechanism 203 simultaneously by ceramic disc capacitor respectively plug-in mounting enter correspondence position lead-foot-line about two ends misplaced between and clamped;
Then pin and ceramic disc capacitor enter together with pin and ceramic disc capacitor preheating scolding tin unit 3 make scolding tin spot progressively melt to be welded and fixed with ceramic disc capacitor by pin;
Material strip is again through material strip buffer cell 4, following process is made to have grace time, the pin that ceramic disc capacitor is housed is through about the first preheating device 501 and first heater 502 heating temperatures to 200 DEG C, ceramic disc capacitor entirety and part lead-foot-line immerse first to be hung in the epoxy powder of powder painting device 503, evenly be infected with one deck epoxy powder, and at high temperature form the first insulating protective layer; In like manner again form the second insulating protective layer, the 3rd insulating protective layer through the second insulating protective layer forming unit 6, the 3rd insulation retaining layer forming unit 7 successively, finally make the 3rd insulating protective layer surface solidification further through the 4th heater 801 again, again by the quick quenching of the hair-dryer of quickly cooling device 802, complete the coated of ceramic disc capacitor;
Last cut material strip through cutting device 9 by number specification again and collect, then cutting away the bottom link of U lead-foot-line, make it independent and form two pins, complete the making of capacitor.
Therefore, the utility model production line automation degree is higher, and increases flattening mechanism and the multi-insulation diaphragm application shaped device of pin end; The ceramic disc capacitor pin end adopting the utility model to produce and scolding tin spot are flat; thus the contact area at pin and ceramic disc capacitor body the two poles of the earth is increased; connect more firm and surface more smooth; be more conducive to cover the even and smooth of insulating protective film; and outside electric capacity body, form three-layer insulated diaphragm by three times film-forming process successively; the structural stability of product and withstand voltage properties are improved greatly, exceedes national standard, and product also extends useful life.
Claims (1)
1. an automatic assembly line for high pressure ceramic disc capacitor, is characterized in that: this automatic assembly line comprises successively: pin material strip production unit, ceramic disc capacitor are carried preassembled unit, pin and ceramic disc capacitor preheating scolding tin unit, material strip buffer cell, the first insulating protective layer forming unit, the second insulating protective layer forming unit, the 3rd insulating protective layer forming unit, surface cure unit and cut rewinding unit; Wherein,
Described pin material strip production unit comprises send threading mechanism, feeding belt mechanism, send adhesive tape mechanism, wherein, feeding belt mechanism is positioned at downside, threading mechanism is sent to be positioned at middle part, adhesive tape mechanism is sent to be positioned at top, material strip, lead-in wire, adhesive tape transports respectively in the horizontal direction, and in the vertical direction, material strip is positioned at below, lead-in wire is positioned at centre, adhesive tape is positioned at top, pin material strip production unit also comprises the lead-in wire bending mechanism along material strip traffic direction is arranged successively, lead-in wire material strip adhesive tape gluing mechanism, pin cut-side mechanism, pin tining liquid mechanism, pin flattens mechanism, bending pins dislocation mechanism, material strip punching haulage gear and scaling powder flowing mechanism,
Described ceramic disc capacitor conveying preassembled unit is positioned at the side of material strip carriage direction, and its involving vibrations charging gear, electric capacity are drawn and put down mechanism and electric capacity plug-in mounting mechanism;
Described pin and ceramic disc capacitor preheating scolding tin unit are the heating unit in continuous tunnel furnace formula;
First insulating protective layer forming unit comprises the first preheating device successively, first heater and first hangs powder painting device,
Second insulating protective layer forming unit is close to the first insulating protective layer forming unit and arranges, and it comprises the second preheating device successively, secondary heating mechanism and second hangs powder painting device, in like manner,
3rd insulating protective layer forming unit is close to the second insulating protective layer forming unit and arranges, and it comprises the 3rd preheating device successively, powder painting device hung by the 3rd heater and the 3rd,
Described surface cure unit comprises the 4th heater and quickly cooling device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520351957.0U CN204632599U (en) | 2015-05-27 | 2015-05-27 | A kind of automatic assembly line of high pressure ceramic disc capacitor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520351957.0U CN204632599U (en) | 2015-05-27 | 2015-05-27 | A kind of automatic assembly line of high pressure ceramic disc capacitor |
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| Publication Number | Publication Date |
|---|---|
| CN204632599U true CN204632599U (en) | 2015-09-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520351957.0U Expired - Fee Related CN204632599U (en) | 2015-05-27 | 2015-05-27 | A kind of automatic assembly line of high pressure ceramic disc capacitor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107665778A (en) * | 2016-07-20 | 2018-02-06 | 钰邦电子（无锡）有限公司 | Capacitor detecting system and divide base device for discharge stress |
-
2015
- 2015-05-27 CN CN201520351957.0U patent/CN204632599U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107665778A (en) * | 2016-07-20 | 2018-02-06 | 钰邦电子（无锡）有限公司 | Capacitor detecting system and divide base device for discharge stress |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150909 Termination date: 20200527 |
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| CF01 | Termination of patent right due to non-payment of annual fee |