CN206305938U - A kind of automatic grinding and polishing machine of metallographic specimen bed die grip device - Google Patents
A kind of automatic grinding and polishing machine of metallographic specimen bed die grip device Download PDFInfo
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Abstract
本实用新型公开了一种金相试样自动磨抛机用底模夹具装置,包括底模、连接机构和夹具机构,所述连接机构均包括凸台和定位销,所述凸台为阶梯状圆柱形凸台,且所述阶梯状圆柱形凸台包括大圆柱形凸台和小圆柱形凸台,所述底模为圆形底模,所述底模的底面设置有安装槽,所述安装槽为阶梯形凹槽,所述安装槽包括第一凹槽和与第一凹槽连通的第二凹槽,所述夹具机构包括第一调整块和固定件,所述第一调整块为楔形块,且第一调整块的宽度从上到下逐渐增大。本实用新型设计合理、操作简便且安装便捷,适应性强,定位效果好,能够提高金相试样磨抛质量,提高金相分析准确性,精度高,实用性强。
The utility model discloses a bottom mold fixture device for a metallographic sample automatic grinding and polishing machine, which comprises a bottom mold, a connection mechanism and a clamp mechanism, and the connection mechanisms all include bosses and positioning pins, and the bosses are stepped Cylindrical bosses, and the stepped cylindrical bosses include large cylindrical bosses and small cylindrical bosses, the bottom mold is a circular bottom mold, the bottom surface of the bottom mold is provided with a mounting groove, the The mounting groove is a stepped groove, the mounting groove includes a first groove and a second groove communicating with the first groove, the clamp mechanism includes a first adjustment block and a fixing piece, and the first adjustment block is A wedge-shaped block, and the width of the first adjusting block increases gradually from top to bottom. The utility model has the advantages of reasonable design, convenient operation and installation, strong adaptability and good positioning effect, can improve the grinding and polishing quality of metallographic samples, improve the accuracy of metallographic analysis, and has high precision and strong practicability.
Description
技术领域technical field
本实用新型属于金相试样磨抛加工技术领域,尤其是涉及一种金相试样自动磨抛机用底模夹具装置。The utility model belongs to the technical field of metallographic sample grinding and polishing processing, in particular to a bottom mold fixture device for a metallographic sample automatic grinding and polishing machine.
背景技术Background technique
材料是人类生产和生活的物质基础,金属材料的力学性能不仅与其化学成分有关,也与组织结构有密切的关,所以需要进行金相分析了解各个材料之间的关系,然而在金相分析前,则需要制备金相试样用来进行观察检验。金相试样制备包括取样、镶嵌、磨光和抛光,所以金相试样的质量最终由抛光工序决定的,金相试样的抛光是金相制样制备过程中比较重要的环节,抛光质量直接影响金相分析,如果严重的破坏会造成金相试样的假组织,从而检测不准确。目前对金相试样进行抛光的主要方法包括机械抛光、电解抛光、化学抛光和复合抛光等,其中机械抛光是应用较为广泛的抛光方法,保证获得优质的金相试样,提高金相试样制备效率和质量,减少金相试样废品率,从而降低成本,提高经济效益,获得样品质量的高度一致性。但是目前的金相试样自动磨抛机的底模夹具不能适应多个所要加工的的金相试样,存在一些缺点:Materials are the material basis of human production and life. The mechanical properties of metal materials are not only related to their chemical composition, but also closely related to their organizational structure. Therefore, it is necessary to conduct metallographic analysis to understand the relationship between various materials. However, before metallographic analysis , it is necessary to prepare metallographic samples for observation and inspection. The preparation of metallographic samples includes sampling, inlaying, grinding and polishing, so the quality of metallographic samples is ultimately determined by the polishing process. The polishing of metallographic samples is an important link in the process of metallographic sample preparation. The quality of polishing It directly affects the metallographic analysis. If it is seriously damaged, it will cause false organization of the metallographic sample, so that the detection will be inaccurate. At present, the main methods of polishing metallographic samples include mechanical polishing, electrolytic polishing, chemical polishing and composite polishing, among which mechanical polishing is a widely used polishing method to ensure high-quality metallographic samples and improve the quality of metallographic samples. Improve the preparation efficiency and quality, reduce the scrap rate of metallographic samples, thereby reducing costs, improving economic benefits, and obtaining high consistency of sample quality. However, the bottom mold fixture of the current metallographic sample automatic grinding and polishing machine cannot adapt to multiple metallographic samples to be processed, and there are some shortcomings:
第一,目前金相试样自动磨抛机上的压头为四个圆形孔,不满足矩形薄板试样、0.5T-CT试样和实验室制备核电一回路安全端的核电焊接接头试样等的尺寸要求,无法实现自动化磨抛;First, the current indenter on the metallographic sample automatic grinding and polishing machine has four circular holes, which are not suitable for rectangular thin plate samples, 0.5T-CT samples, and nuclear power welded joint samples prepared in the laboratory at the safety end of the nuclear power primary circuit, etc. dimensional requirements, unable to achieve automatic grinding and polishing;
第二,目前金相试样自动磨抛机需要手动操作金相试样的磨抛,容易使金相试样受力不均匀,磨抛加工后,金相试样加工表面达不到精度要求,磨抛效果不佳;Second, the current automatic grinding and polishing machine for metallographic samples needs to manually operate the grinding and polishing of metallographic samples, which is easy to cause uneven force on the metallographic sample. After grinding and polishing, the processed surface of the metallographic sample cannot meet the precision requirements , the grinding and polishing effect is not good;
第三,金相试样自动磨抛机中磨抛盘转速过大时,如果手动操作磨抛,这样不仅不能保证磨抛质量,而且可能会出现金相试样飞出伤人或破坏实验设备等问题;Third, when the speed of the grinding and polishing disc in the automatic metallographic sample grinding and polishing machine is too high, if the grinding and polishing is manually operated, not only the quality of grinding and polishing cannot be guaranteed, but also the metallographic sample may fly out and hurt people or damage the experimental equipment, etc. question;
第四,金相试样自动磨抛机上的压头直接压在金相试样上表面,金相试样受力不均匀且对磨抛盘产生应力过大,影响磨抛盘转速;Fourth, the pressure head on the metallographic sample automatic grinding and polishing machine directly presses on the upper surface of the metallographic sample, the metallographic sample is not uniformly stressed and the stress on the grinding and polishing disc is too large, which affects the speed of the grinding and polishing disc;
第五,金相试样自动磨抛机上的压头抵住金相试样后,无法约束金相试样水平方向自由度,金相试样易随磨抛盘旋转而移动,无法实现磨抛;Fifth, after the pressure head on the metallographic sample automatic grinding and polishing machine is against the metallographic sample, the degree of freedom in the horizontal direction of the metallographic sample cannot be restricted, and the metallographic sample is easy to move with the rotation of the grinding and polishing disc, and grinding and polishing cannot be realized;
目前的金相试样自动磨抛机容易造成金相试样磨抛加工后加工表面质量差,不但不能满足在光学显微镜下观察其金相试样断裂裂间及金相试样材料表面微观金相组织的表面粗糙度要求,而且进行金相分析会引起检验不准确,影响金相分析结果。但是,现有技术中,还没有合适的金相试样自动磨抛机用底模夹具。因此,现如今缺少一种结构简单、设计合理且使用操作简便的金相试样自动磨抛机用底模夹具装置,适应性强,定位效果好,能够提高金相试样磨抛质量,提高金相分析准确性,精度高。The current automatic grinding and polishing machine for metallographic samples is likely to cause poor surface quality after grinding and polishing of metallographic samples. The surface roughness requirements of the phase structure, and the metallographic analysis will cause inaccurate inspection and affect the metallographic analysis results. However, in the prior art, there is no suitable bottom mold fixture for the automatic grinding and polishing machine of metallographic samples. Therefore, there is a lack of a metallographic sample automatic grinding and polishing machine with a simple structure, reasonable design, and easy-to-operate bottom mold fixture device, which has strong adaptability and good positioning effect, can improve the grinding and polishing quality of metallographic samples, and improve the quality of metallographic samples. Metallographic analysis accuracy, high precision.
实用新型内容Utility model content
本实用新型所要解决的技术问题在于针对上述现有技术中的不足,提供一种金相试样自动磨抛机用底模夹具装置,其结构简单、设计合理且使用操作简便、成本低、安装便捷,适应性强,定位效果好,能够提高金相试样磨抛质量,提高金相分析准确性,精度高,实用性强,使用效果好,便于推广使用。The technical problem to be solved by the utility model is to provide a metallographic sample automatic grinding and polishing machine with a bottom mold clamp device for the above-mentioned deficiencies in the prior art, which has a simple structure, a reasonable design, easy operation, low cost, and The utility model has the advantages of convenience, strong adaptability, and good positioning effect, can improve the grinding and polishing quality of metallographic samples, and improve the accuracy of metallographic analysis, has high precision, strong practicability, good use effect, and is convenient for popularization and use.
为解决上述技术问题,本实用新型采用的技术方案是:一种金相试样自动磨抛机用底模夹具装置,其特征在于:包括底模、安装在底模上且与金相试样自动磨抛机中压头连接的连接机构和设置在所述底模底面且用于安装金相试样的夹具机构,所述连接机构与底模为可拆卸连接,所述连接机构的数量至少为两个,两个所述连接机构的结构和尺寸均相同,每个所述连接机构均包括设置在底模上侧面且配合安装压头的凸台和用于将凸台与底模固定连接的定位销,所述凸台为阶梯状圆柱形凸台,且所述阶梯状圆柱形凸台包括大圆柱形凸台和安装在所述大圆柱形凸台下且与所述大圆柱形凸台一体成型的小圆柱形凸台,且两个所述凸台的中心与所述压头的中心位于同一直线上,所述底模为圆形底模,所述底模的底面设置有安装槽,所述安装槽为阶梯形凹槽,所述安装槽包括第一凹槽和与第一凹槽连通的第二凹槽,所述夹具机构包括安装在第二凹槽内且沿第二凹槽上下移动的第一调整块和穿设在第一调整块与底模内的固定件,所述第一调整块为楔形块,且第一调整块的宽度从上到下逐渐增大,所述第一调整块靠近安装槽的一个侧壁的侧面为斜面,所述第一调整块远离安装槽的一个侧壁的侧面为垂直面。In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is: a metallographic sample automatic grinding and polishing machine with a bottom mold clamp device, which is characterized in that it includes a bottom mold, is installed on the bottom mold and is connected with the metallographic sample The connection mechanism for the indenter connection in the automatic grinding and polishing machine and the clamp mechanism arranged on the bottom surface of the bottom mold and used to install the metallographic sample, the connection mechanism and the bottom mold are detachably connected, and the number of the connection mechanisms is at least There are two, the structure and size of the two connecting mechanisms are the same, and each of the connecting mechanisms includes a boss that is arranged on the upper side of the bottom mold and cooperates with the mounting pressure head and is used to fix the boss and the bottom mold. The positioning pin, the boss is a stepped cylindrical boss, and the stepped cylindrical boss includes a large cylindrical boss and is installed under the large cylindrical boss and connected to the large cylindrical boss The platform is a small cylindrical boss integrally formed, and the centers of the two bosses and the center of the indenter are on the same straight line, the bottom mold is a circular bottom mold, and the bottom surface of the bottom mold is provided with a mounting Groove, the installation groove is a stepped groove, the installation groove includes a first groove and a second groove communicating with the first groove, the clamp mechanism is installed in the second groove and along the second groove The first adjustment block that moves up and down in the groove and the fixing piece that passes through the first adjustment block and the bottom mold, the first adjustment block is a wedge-shaped block, and the width of the first adjustment block gradually increases from top to bottom, A side of the first adjustment block close to a side wall of the installation groove is an inclined surface, and a side of the first adjustment block away from a side wall of the installation groove is a vertical surface.
上述的一种金相试样自动磨抛机用底模夹具装置,其特征在于:所述固定件为螺钉,所述螺钉的一端自底模上侧面延伸至第一调整块的底面,且所述螺钉的数量为两个,两个所述螺钉沿第一调整块的长度方向进行布设。The above-mentioned bottom mold fixture device for a metallographic sample automatic grinding and polishing machine is characterized in that: the fixing member is a screw, and one end of the screw extends from the upper side of the bottom mold to the bottom surface of the first adjustment block, and the The number of the screws is two, and the two screws are arranged along the length direction of the first adjustment block.
上述的一种金相试样自动磨抛机用底模夹具装置,其特征在于:所述安装槽靠近第一调整块的一个侧壁从上向下逐渐的向外倾斜,所述安装槽的另一个侧壁从上向下逐渐的向内倾斜,且所述安装槽的两个侧壁的间距由上至下逐渐增大,且所述安装槽的一个侧壁与竖直方向的夹角为9°~12°,所述安装槽的另一个侧壁与竖直方向的夹角为2°~5°。The above-mentioned bottom mold fixture device for a metallographic sample automatic grinding and polishing machine is characterized in that: a side wall of the installation groove close to the first adjustment block gradually slopes outward from top to bottom, and the installation groove The other side wall gradually inclines from top to bottom, and the distance between the two side walls of the installation groove gradually increases from top to bottom, and the angle between one side wall of the installation groove and the vertical direction The angle between the other side wall of the installation groove and the vertical direction is 2°-5°.
上述的一种金相试样自动磨抛机用底模夹具装置,其特征在于:所述大圆柱形凸台的直径比所述小圆柱形凸台的直径大1.5mm~2.0mm,且所述小圆柱形凸台的直径与压头上圆孔的直径相同。The above-mentioned bottom mold fixture device for a metallographic sample automatic grinding and polishing machine is characterized in that: the diameter of the large cylindrical boss is 1.5 mm to 2.0 mm larger than the diameter of the small cylindrical boss, and the The diameter of the small cylindrical boss is the same as the diameter of the circular hole on the pressure head.
上述的一种金相试样自动磨抛机用底模夹具装置,其特征在于:所述定位销为带有螺纹部的定位销,所述凸台和底模内设置有用于安装定位销的螺纹孔。The above-mentioned bottom mold clamping device for automatic grinding and polishing machine for metallographic samples is characterized in that: the positioning pin is a positioning pin with a threaded part, and the boss and the bottom mold are provided with holes for installing the positioning pin. Threaded hole.
上述的一种金相试样自动磨抛机用底模夹具装置,其特征在于:所述夹具机构还包括安装在第一凹槽内的第二调整块,所述第二调整块为楔形块,且第一调整块的宽度从上到下逐渐减少,所述第二调整块靠近安装槽的另一个侧壁的侧面为斜面,所述第二调整块远离安装槽的另一个侧壁的侧面为垂直面。The above-mentioned bottom mold clamping device for a metallographic sample automatic grinding and polishing machine is characterized in that: the clamping mechanism also includes a second adjustment block installed in the first groove, and the second adjustment block is a wedge-shaped block , and the width of the first adjustment block gradually decreases from top to bottom, the side of the second adjustment block close to the other side wall of the installation groove is a slope, and the side of the second adjustment block away from the other side wall of the installation groove for the vertical plane.
上述的一种金相试样自动磨抛机用底模夹具装置,其特征在于:所述夹具机构还包括安装在第一凹槽内的第二调整块,所述第二调整块为L形调节块,所述L形调节块包括是水平部和与所述水平部一体成型且呈垂直布设的垂直部,且所述垂直部的宽度从上到下逐渐减少,所述垂直部靠近安装槽的另一个侧壁的侧面为斜面,所述垂直部远离安装槽的另一个侧壁的侧面为垂直面。The above-mentioned bottom mold fixture device for automatic grinding and polishing machine for metallographic samples is characterized in that: the fixture mechanism also includes a second adjustment block installed in the first groove, and the second adjustment block is L-shaped An adjustment block, the L-shaped adjustment block includes a horizontal part and a vertical part integrally formed with the horizontal part and arranged vertically, and the width of the vertical part gradually decreases from top to bottom, and the vertical part is close to the installation groove The side of the other side wall of the vertical part is an inclined plane, and the side of the other side wall of the vertical part away from the installation groove is a vertical plane.
本实用新型与现有技术相比具有以下优点:Compared with the prior art, the utility model has the following advantages:
1、所采用的夹具机构和连接机构结构简单、设计合理且投入成本较低、加工制作及安装布设方便。1. The clamp mechanism and connection mechanism adopted are simple in structure, reasonable in design, low in input cost, convenient in processing, manufacturing and installation.
2、所采用的连接机构包括凸台和定位销,通过设置凸台为阶梯状圆柱形凸台,所述阶梯状圆柱形凸台包括大圆柱形凸台和小圆柱形凸台,从而将压头卡装在大圆柱形凸台和小圆柱形凸台的连接处,使凸台在轴向保持固定,防止压头抬起后底模掉落;且通过定位销将凸台与底模固定连接,更好保证压头与底模中心位置重合,可将压头施加的集中载荷变为均布载荷施加到金相试样上,使得金相试样受力均匀,保证金相试样表面磨削加工质量。2. The connecting mechanism used includes bosses and positioning pins. By setting the bosses as stepped cylindrical bosses, the stepped cylindrical bosses include large cylindrical bosses and small cylindrical bosses, so that the pressing The head is clamped at the junction of the large cylindrical boss and the small cylindrical boss, so that the boss remains fixed in the axial direction, preventing the bottom mold from falling after the pressure head is lifted; and the boss and the bottom mold are fixed by positioning pins The connection can better ensure that the indenter and the center of the bottom mold coincide, and the concentrated load applied by the indenter can be changed into a uniform load applied to the metallographic sample, so that the metallographic sample is evenly stressed and the surface of the metallographic sample is guaranteed. Machining quality.
3、所采用的夹具机构包括第一调整块,通过设置第一调整块,从而使金相试样夹装于第一调整块与安装槽之间,通过旋转螺钉带动第一调整块自下向上移动,由于第一调整块的宽度从上到下逐渐增大,随着第一调整块的向上移动对金相试样进行夹紧,将金相试样进行定位,使金相试样随磨抛盘旋转而不能移动,提高了金相试样加工表面的精度,保证磨抛质量,操作便捷,成本低,适应性强。3. The fixture mechanism used includes the first adjustment block. By setting the first adjustment block, the metallographic sample is clamped between the first adjustment block and the installation groove, and the first adjustment block is driven from bottom to top by rotating the screw. Move, because the width of the first adjustment block gradually increases from top to bottom, with the upward movement of the first adjustment block, the metallographic sample is clamped, the metallographic sample is positioned, and the metallographic sample The throwing plate rotates but cannot move, which improves the precision of the metallographic sample processing surface, ensures the quality of grinding and polishing, and is easy to operate, low in cost and strong in adaptability.
4、所述第一调整块随着旋转或反方向旋转螺钉,可使第一调整块上下移动,根据金相试样宽度要求调节至适当高度,从而将适应于多种金相试样的夹装,适应性强。4. The first adjustment block can be moved up and down with the rotation or reverse rotation of the screw, and adjusted to an appropriate height according to the width requirements of the metallographic sample, so that the clips suitable for various metallographic samples can be adjusted. installed, adaptable.
5、所述连接机构的数量为两个,两个所述凸台的中心与所述压头的中心位于同一直线上,保证压头与底模中心位置重合,提高底模和压头的对中性,避免压头转动时底模出现偏心问题,影响金相试样的磨抛。5. The number of the connecting mechanism is two, and the centers of the two bosses and the center of the indenter are located on the same straight line to ensure that the center of the indenter coincides with the center of the bottom mold and improve the alignment between the bottom mold and the indenter. Neutral, to avoid the eccentricity of the bottom mold when the indenter rotates, which will affect the grinding and polishing of metallographic samples.
6、所采用的夹具机构将金相试样夹装于底模底部,在磨抛盘旋转的过程中对金相试样进行磨抛,不需要操作者接近金相试样自动磨抛机,避免金相试样飞出伤人或破坏实验设备,安全性高。6. The clamp mechanism used clamps the metallographic sample at the bottom of the bottom mold, and the metallographic sample is ground and polished during the rotation of the grinding and polishing disc, without the need for the operator to approach the metallographic sample automatic grinding and polishing machine, avoiding The metallographic sample flies out and hurts people or destroys the experimental equipment, which has high safety.
7、所采用的连接机构与底模为可拆式连接,既便于凸台的机加工和安装,而且可根据需求进行拆卸,便于保管。7. The connecting mechanism and the bottom mold are detachably connected, which is not only convenient for the machining and installation of the boss, but also can be disassembled according to the demand, which is convenient for storage.
8、所采用的夹具机构使用操作简便、方便金相试样安装且使用效果好,能够方便地用于金相试样的安装,且将金相试样进行定位,实用性强,使用效果好,便于推广使用。8. The clamp mechanism adopted is easy to operate, convenient for metallographic sample installation and has good effect, can be conveniently used for the installation of metallographic sample, and can position the metallographic sample, has strong practicability and good use effect , which is convenient for promotion and use.
综上所述,本实用新型结构简单、设计合理且使用操作简便、成本低、安装便捷,适应性强,定位效果好,能够提高金相试样磨抛质量,提高金相分析准确性,精度高,实用性强,使用效果好,便于推广使用。In summary, the utility model has simple structure, reasonable design, easy operation, low cost, convenient installation, strong adaptability, good positioning effect, can improve the grinding and polishing quality of metallographic samples, improve the accuracy and precision of metallographic analysis High, practical, good use effect, easy to popularize and use.
下面通过附图和实施例,对本实用新型的技术方案做进一步的详细描述。The technical solutions of the present utility model will be further described in detail through the drawings and embodiments below.
附图说明Description of drawings
图1为本实用新型实施例1的结构示意图。Fig. 1 is a schematic structural view of Embodiment 1 of the present utility model.
图2为本实用新型压头与连接机构的结构示意图。Fig. 2 is a structural schematic diagram of the indenter and the connection mechanism of the utility model.
图3为本实用新型实施例2的结构示意图。Fig. 3 is a schematic structural view of Embodiment 2 of the present utility model.
图4为本实用新型实施例3的结构示意图。Fig. 4 is a schematic structural view of Embodiment 3 of the present utility model.
图5为本实用新型实施例3中第二调整块的结构示意图。Fig. 5 is a schematic structural diagram of the second adjustment block in Embodiment 3 of the present invention.
附图标记说明:Explanation of reference signs:
1—压头; 2—底模; 3—金相试样;1—indenter; 2—bottom mold; 3—metallographic sample;
4—安装槽; 4-1—第一凹槽; 4-2—第二凹槽;4—installation groove; 4-1—the first groove; 4-2—the second groove;
5—定位销; 6—螺钉; 7—第一调整块;5—locating pin; 6—screw; 7—the first adjustment block;
8—凸台; 9—第二调整块; 9-1—水平部;8—boss; 9—second adjustment block; 9-1—horizontal part;
9-2—垂直部; 10—圆孔。9-2—vertical part; 10—round hole.
具体实施方式detailed description
实施例1Example 1
本实用新型包括底模2、安装在底模2上且与金相试样自动磨抛机中压头1连接的连接机构和设置在所述底模2底面且用于安装金相试样3的夹具机构,所述连接机构与底模2为可拆卸连接,所述连接机构的数量至少为两个,两个所述连接机构的结构和尺寸均相同,每个所述连接机构均包括设置在底模2上侧面且配合安装压头1的凸台8和用于将凸台8与底模2固定连接的定位销5,所述凸台8为阶梯状圆柱形凸台,且所述阶梯状圆柱形凸台包括大圆柱形凸台和安装在所述大圆柱形凸台下且与所述大圆柱形凸台一体成型的小圆柱形凸台,且两个所述凸台8的中心与所述压头1的中心位于同一直线上,所述底模2为圆形底模,所述底模2的底面设置有安装槽4,所述安装槽4为阶梯形凹槽,所述安装槽4包括第一凹槽4-1和与第一凹槽4-1连通的第二凹槽4-2,所述夹具机构包括安装在第二凹槽4-2内且沿第二凹槽4-2上下移动的第一调整块7和穿设在第一调整块7与底模2内的固定件,所述第一调整块7为楔形块,且第一调整块7的宽度从上到下逐渐增大,所述第一调整块7靠近安装槽4的一个侧壁的侧面为斜面,所述第一调整块7远离安装槽4的一个侧壁的侧面为垂直面。The utility model includes a bottom mold 2, a connection mechanism installed on the bottom mold 2 and connected with the indenter 1 of the metallographic sample automatic grinding and polishing machine, and a connecting mechanism arranged on the bottom surface of the bottom mold 2 and used for installing the metallographic sample 3 The clamp mechanism, the connection mechanism is detachably connected with the bottom mold 2, the number of the connection mechanism is at least two, the structure and size of the two connection mechanisms are the same, each of the connection mechanisms includes a set On the upper side of the bottom mold 2 and cooperate with the boss 8 of the mounting pressure head 1 and the positioning pin 5 for fixedly connecting the boss 8 with the bottom mold 2, the boss 8 is a stepped cylindrical boss, and the The stepped cylindrical boss includes a large cylindrical boss and a small cylindrical boss that is installed under the big cylindrical boss and integrally formed with the big cylindrical boss, and two of the bosses 8 The center is on the same straight line as the center of the indenter 1, the bottom mold 2 is a circular bottom mold, and the bottom surface of the bottom mold 2 is provided with an installation groove 4, and the installation groove 4 is a stepped groove, so The installation groove 4 includes a first groove 4-1 and a second groove 4-2 communicating with the first groove 4-1, and the clamp mechanism includes a groove installed in the second groove 4-2 and along the second groove The groove 4-2 moves up and down the first adjustment block 7 and the fixing piece that passes through the first adjustment block 7 and the bottom mold 2. The first adjustment block 7 is a wedge block, and the width of the first adjustment block 7 Increasing gradually from top to bottom, the side of the first adjustment block 7 close to a side wall of the installation groove 4 is a slope, and the side of the first adjustment block 7 away from a side wall of the installation groove 4 is a vertical surface.
本实施例中,底模2底面考虑加工工艺方面,在底面边缘开有倒角,减少应力集中,使其不锋利增加其可接触性。In this embodiment, considering the processing technology, the bottom surface of the bottom mold 2 is chamfered on the edge of the bottom surface to reduce stress concentration, make it not sharp and increase its accessibility.
本实施例中,所述金相试样3安装于第一调整块7的垂直面和安装槽4的另一个侧壁之间。In this embodiment, the metallographic sample 3 is installed between the vertical surface of the first adjustment block 7 and the other side wall of the installation groove 4 .
本实施例中,所述金相试样3为0.5T-CT试样。实际安装过程中,所述夹装金相试样3的底部比底模2的底部底3mm~3.6mm,便于金相试样3的磨抛。In this embodiment, the metallographic sample 3 is a 0.5T-CT sample. During the actual installation process, the bottom of the clamped metallographic sample 3 is 3mm-3.6mm lower than the bottom of the bottom mold 2, which is convenient for grinding and polishing of the metallographic sample 3.
本实施例中,所述安装槽4包括第一凹槽4-1和与第一凹槽4-1连通的第二凹槽4-2,第一调整块7安装在第二凹槽4-2内。第一凹槽4-1的设置是为了便于第一调整块7的安装,一方面限定了第一调整块7在第一凹槽4-1内上下移动的最大距离,另一方面也限定了第一调整块7的左右移动。操作者根据金相试样3的宽度,可将金相试样3安装在第一调整块7的垂直面与安装槽4的另一个侧壁之间,从而确定了金相试样3的安装位置,实现对金相试样3的夹装,能有效地避免金相试样3随磨抛盘旋转而移动,提高了金相试样加工表面的精度,保证磨抛质量,便于磨抛盘对金相试样3进行便捷操作。In this embodiment, the installation groove 4 includes a first groove 4-1 and a second groove 4-2 communicating with the first groove 4-1, and the first adjustment block 7 is installed in the second groove 4-2. 2 within. The setting of the first groove 4-1 is to facilitate the installation of the first adjustment block 7, on the one hand, it limits the maximum distance that the first adjustment block 7 can move up and down in the first groove 4-1, and on the other hand, it also limits The left and right movement of the first adjustment block 7. According to the width of the metallographic sample 3, the operator can install the metallographic sample 3 between the vertical surface of the first adjustment block 7 and the other side wall of the installation groove 4, thereby determining the installation of the metallographic sample 3. position, to realize the clamping of the metallographic sample 3, which can effectively prevent the metallographic sample 3 from moving with the rotation of the grinding and polishing disc, improve the precision of the metallographic sample processing surface, ensure the quality of grinding and polishing, and facilitate the grinding and polishing of the metallographic disc. Similar to sample 3 for convenient operation.
实际使用过程中,根据金相试样3要求,可调节第一凹槽4-1的深度,调节第一调整块1的上下移动范围,适应于多种金相试样3的夹装,适应性强。In actual use, according to the requirements of the metallographic sample 3, the depth of the first groove 4-1 can be adjusted, and the vertical movement range of the first adjustment block 1 can be adjusted, which is suitable for the clamping of various metallographic samples 3 and adapts to Strong.
本实施例中,两个所述凸台8的中心与所述压头1的中心位于同一直线上,保证压头1与底模2中心位置重合,提高底模2与压头1的对中性,避免压头1转动时底模2出现偏心问题,影响金相试样3的磨抛。In this embodiment, the centers of the two bosses 8 and the center of the indenter 1 are located on the same straight line to ensure that the centers of the indenter 1 and the bottom mold 2 are coincident, and to improve the centering of the bottom mold 2 and the indenter 1 To avoid the eccentricity of the bottom mold 2 when the indenter 1 rotates, which will affect the grinding and polishing of the metallographic sample 3.
本实施例中,所述固定件为螺钉6,所述螺钉6的一端自底模2上侧面延伸至第一调整块7的底面,且所述螺钉6的数量为两个,两个所述螺钉6沿第一调整块7的长度方向进行布设。In this embodiment, the fixing member is a screw 6, and one end of the screw 6 extends from the upper side of the bottom mold 2 to the bottom surface of the first adjustment block 7, and the number of the screws 6 is two, and the two The screws 6 are arranged along the length direction of the first adjustment block 7 .
本实施例中,设置螺钉6是为了便于第一调整块7和底模2固定连接,且便于第一调整块7随着螺钉6的旋转或者反方向旋转进行上下移动;第一调整块7的宽度从上到下逐渐增大,当第一调整块7从下向上移动时,随着第一调整块7的向上移动,第一调整块7的垂直面挤压金相试样3,使金相试样3夹紧于第一调整块7的垂直面与安装槽4的另一个侧壁之间,实现金相试样3的定位,使金相试样3随磨抛盘旋转而不能移动,提高了金相试样3加工表面的精度,保证磨抛质量,操作便捷,成本低,适应性强。In this embodiment, the purpose of setting the screw 6 is to facilitate the fixed connection between the first adjustment block 7 and the bottom mold 2, and to facilitate the first adjustment block 7 to move up and down with the rotation of the screw 6 or in the opposite direction; the first adjustment block 7 The width gradually increases from top to bottom. When the first adjustment block 7 moves from bottom to top, along with the upward movement of the first adjustment block 7, the vertical surface of the first adjustment block 7 squeezes the metallographic sample 3 to make the metallographic sample 3 The phase sample 3 is clamped between the vertical surface of the first adjustment block 7 and the other side wall of the installation groove 4 to realize the positioning of the metallographic sample 3, so that the metallographic sample 3 cannot move with the rotation of the grinding and polishing disc. The precision of the processed surface of the metallographic sample 3 is improved, the quality of grinding and polishing is guaranteed, the operation is convenient, the cost is low, and the adaptability is strong.
本实施例中,所述安装槽4靠近第一调整块7的一个侧壁从上向下逐渐的向外倾斜,所述安装槽4的另一个侧壁从上向下逐渐的向内倾斜,且所述安装槽4的两个侧壁的间距由上至下逐渐增大,且所述安装槽4的一个侧壁与竖直方向的夹角为9°~12°,所述安装槽4的另一个侧壁与竖直方向的夹角为2°~5°。In this embodiment, one side wall of the installation groove 4 close to the first adjustment block 7 gradually slopes outward from top to bottom, and the other side wall of the installation groove 4 gradually slopes inward from top to bottom. And the distance between the two side walls of the installation groove 4 gradually increases from top to bottom, and the angle between one side wall of the installation groove 4 and the vertical direction is 9 ° ~ 12 °, the installation groove 4 The angle between the other side wall and the vertical direction is 2°~5°.
本实施例中,安装槽4的设置是为了配合安装第一调整块7和金相试样3,利用斜面增大第一调整块7与安装槽4的一个侧壁的摩擦系数,保证第一调整块7与安装槽4保持相对固定,夹紧效果明显。In this embodiment, the setting of the installation groove 4 is to cooperate with the installation of the first adjustment block 7 and the metallographic sample 3, and the friction coefficient between the first adjustment block 7 and a side wall of the installation groove 4 is increased by using the slope to ensure the first adjustment block 7 and the metallographic sample 3. The adjustment block 7 is kept relatively fixed with the installation groove 4, and the clamping effect is obvious.
本实施例中,所述大圆柱形凸台的直径比所述小圆柱形凸台的直径大1.5mm~2.0mm,且所述小圆柱形凸台的直径与压头1上圆孔10的直径相同。In this embodiment, the diameter of the large cylindrical boss is 1.5 mm to 2.0 mm larger than the diameter of the small cylindrical boss, and the diameter of the small cylindrical boss is the same as the diameter of the round hole 10 on the indenter 1. same diameter.
本实施例中,通过设置凸台8,是为了和压头1上圆孔10配合安装,且凸台8为阶梯状圆柱形凸台,且所述阶梯状圆柱形凸台包括大圆柱形凸台和小圆柱形凸台,从而将压头1卡装在所述大圆柱形凸台和所述小圆柱形凸台的连接处,使凸台8在轴向保持固定,防止压头1抬起后底模2掉落,同时凸台8保证压头1中心位置与底模2中心位置重合,可将压头1施加的集中载荷变为均布载荷施加到金相试样3上,使得金相试样3受力均匀,保证金相试样表面磨削加工质量。In this embodiment, by setting the boss 8, it is to be installed in cooperation with the round hole 10 on the indenter 1, and the boss 8 is a stepped cylindrical boss, and the stepped cylindrical boss includes a large cylindrical boss. platform and a small cylindrical boss, so that the indenter 1 is clamped at the junction of the large cylindrical boss and the small cylindrical boss, so that the boss 8 remains fixed in the axial direction and prevents the indenter 1 from lifting. After lifting, the bottom mold 2 falls, and the boss 8 ensures that the central position of the indenter 1 coincides with the central position of the bottom mold 2, so that the concentrated load applied by the indenter 1 can be changed into a uniform load and applied to the metallographic sample 3, so that The metallographic sample 3 is evenly stressed to ensure the surface grinding quality of the metallographic sample.
本实施例中,所述定位销5为带有螺纹部的定位销,所述凸台8和底模2内设置有用于安装定位销5的螺纹孔。In this embodiment, the positioning pin 5 is a positioning pin with a threaded part, and the boss 8 and the bottom mold 2 are provided with threaded holes for installing the positioning pin 5 .
本实施例中,定位销5的设置是为了将凸台8与底模2可拆卸连接,且能将凸台8与底模2固定连接,既便于凸台8的机加工和安装,而且可根据需求将凸台8与底模2进行拆卸,便于操作。In this embodiment, the setting of the positioning pin 5 is to detachably connect the boss 8 with the bottom mold 2, and the boss 8 can be fixedly connected with the bottom mold 2, which is convenient for the machining and installation of the boss 8, and can Boss 8 and bottom mold 2 are disassembled according to requirements, which is convenient for operation.
本实用新型具体实施时,首先,操作者根据金相试样3的宽度,在第一凹槽4-1内安装第一调整块7,且第一调整块7的斜面与安装槽4的一侧面紧密接触,操作者根据金相试样3的宽度,可将金相试样3安装在第一调整块7的垂直面与安装槽4的另一个侧壁之间;接着,将螺钉6进行旋转,第一调整块7随着螺钉6的旋转从下向上移动,由于第一调整块7的宽度从上到下逐渐增大,随着第一调整块7的向上移动,第一调整块7的的垂直面挤压金相试样3,金相试样3夹紧于第一调整块7的垂直面与安装槽4的另一个侧壁之间,使所述金相试样3的两侧面分别与第一调整块7的垂直面和安装槽4的另一个侧壁接触,且使金相试样3的底部低于底模2的底部,实现金相试样3的定位,完成金相试样3的安装;然后,将两个凸台8由上至下分别套装在压头1中圆孔10内,再将定位销5依次穿过凸台8和底模2,从而将凸台8和底模2固定连接,且使两个凸台8的中心和压头1的中心位于同一直线上,且保证压头1中心位置与底模7中心位置重合,提高底模7与压头1的对中性,避免压头1转动时底模7出现偏心问题,将压头1施加的集中载荷变为均布载荷施加到金相试样3上,使得金相试样3受力均匀,保证金相试样3表面磨削加工质量,该夹具结构简单、设计合理且使用操作简便、成本低、安装便捷,适应性强,定位效果好,能够提高金相试样磨抛质量,提高金相分析准确性,精度高,实用性强,使用效果好。When the utility model is actually implemented, at first, the operator installs the first adjustment block 7 in the first groove 4-1 according to the width of the metallographic sample 3, and the slope of the first adjustment block 7 is aligned with the installation groove 4. The sides are in close contact, and the operator can install the metallographic sample 3 between the vertical surface of the first adjustment block 7 and the other side wall of the installation groove 4 according to the width of the metallographic sample 3; Rotate, the first adjustment block 7 moves from bottom to top with the rotation of the screw 6, because the width of the first adjustment block 7 gradually increases from top to bottom, along with the upward movement of the first adjustment block 7, the first adjustment block 7 The metallographic sample 3 is squeezed on the vertical surface of the metallographic sample 3, and the metallographic sample 3 is clamped between the vertical surface of the first adjustment block 7 and the other side wall of the installation groove 4, so that the two sides of the metallographic sample 3 The side surfaces are respectively in contact with the vertical surface of the first adjustment block 7 and the other side wall of the installation groove 4, and the bottom of the metallographic sample 3 is lower than the bottom of the bottom mold 2, so as to realize the positioning of the metallographic sample 3 and complete the metallographic sample 3. The same as the installation of the sample 3; then, the two bosses 8 are respectively set in the round hole 10 of the indenter 1 from top to bottom, and then the positioning pin 5 is passed through the boss 8 and the bottom mold 2 in sequence, so that the bosses The platform 8 is fixedly connected with the bottom mold 2, and the centers of the two bosses 8 and the center of the pressure head 1 are on the same straight line, and ensure that the center position of the pressure head 1 coincides with the center position of the bottom mold 7, so as to improve the relationship between the bottom mold 7 and the pressure head 1. The centering of the head 1 avoids the eccentric problem of the bottom mold 7 when the indenter 1 rotates, and changes the concentrated load applied by the indenter 1 into a uniform load applied to the metallographic sample 3, so that the metallographic sample 3 is stressed Uniformity ensures the surface grinding quality of metallographic sample 3. The fixture has a simple structure, reasonable design, easy operation, low cost, convenient installation, strong adaptability, and good positioning effect, which can improve the grinding and polishing quality of metallographic samples and improve Metallographic analysis accuracy, high precision, strong practicability, good use effect.
实施例2Example 2
本实施例中,如图3所示,与实施例1不同的是:所述夹具机构还包括安装在第一凹槽4-1内的第二调整块9,所述第二调整块9为楔形块,且第一调整块7的宽度从上到下逐渐减少,所述第二调整块9靠近安装槽4的另一个侧壁的侧面为斜面,所述第二调整块9远离安装槽4的另一个侧壁的侧面为垂直面。In this embodiment, as shown in FIG. 3 , the difference from Embodiment 1 is that the clamp mechanism further includes a second adjustment block 9 installed in the first groove 4-1, and the second adjustment block 9 is Wedge-shaped block, and the width of the first adjustment block 7 gradually decreases from top to bottom, the side of the second adjustment block 9 close to the other side wall of the installation groove 4 is a slope, and the second adjustment block 9 is away from the installation groove 4 The side of the other side wall is a vertical plane.
本实施例中,所述金相试样3安装于第一调整块7的垂直面和第二调整块9的垂直面之间。In this embodiment, the metallographic sample 3 is installed between the vertical surface of the first adjustment block 7 and the vertical surface of the second adjustment block 9 .
本实施例中,通过设置第二调整块9,且安装在第二凹槽4-2内,从而将金相试样3夹装于第一调整块7的垂直面与第二调整块9的垂直面之间,根据金相试样3的宽度需要,调整第二调整块9的宽度,从而使第一调整块7的垂直面与第二调整块9的垂直面之间的水平间距满足金相试样3的宽度,将金相试样3安装在第一调整块7的垂直面与第二调整块9的垂直面之间,从而确定了金相试样3的安装位置,实现对金相试样3的夹装。In this embodiment, by setting the second adjustment block 9 and installing it in the second groove 4-2, the metallographic sample 3 is sandwiched between the vertical surface of the first adjustment block 7 and the vertical surface of the second adjustment block 9. Between the vertical surfaces, according to the width needs of the metallographic sample 3, adjust the width of the second adjustment block 9, so that the horizontal distance between the vertical surface of the first adjustment block 7 and the vertical surface of the second adjustment block 9 meets the requirements of the metallurgy. The width of the metallographic sample 3, the metallographic sample 3 is installed between the vertical surface of the first adjustment block 7 and the vertical surface of the second adjustment block 9, thereby determining the installation position of the metallographic sample 3, realizing the metallographic sample 3 Clamping of phase sample 3.
本实施例中,所述金相试样3为核电焊接接头试样。In this embodiment, the metallographic sample 3 is a nuclear power welded joint sample.
实际安装过程中,所述核电焊接接头试样的底部比底模2的底部底1mm~2mm,便于金相试样3的磨抛。In the actual installation process, the bottom of the nuclear power welded joint sample is 1mm-2mm lower than the bottom of the bottom mold 2, which is convenient for grinding and polishing of the metallographic sample 3.
本实施例中,所采用的其余部分结构、连接关系和工作原理均与实施例1相同。In this embodiment, the rest of the structure, connection relationship and working principle are the same as those in Embodiment 1.
本实用新型具体实施时,操作者根据金相试样3的宽度,在第二凹槽4-2内安装第二调整块9,且第二调整块9的斜面与安装槽4的另一侧面紧密接触,使第一调整块7的垂直面与第二调整块9的垂直面之间的间距满足金相试样3的宽度,可将金相试样3安装在第一调整块7的垂直面与第二调整块9的垂直面之间;接着,将螺钉6进行旋转,从而将所述金相试样3的两侧面分别与第一调整块7的垂直面与第二调整块9的垂直面紧密接触,从而将金相试样3安装于第一调整块7与第二调整块9之间,且使金相试样3的底部低于底模2的底部,完成金相试样3的安装。When the utility model is implemented, the operator installs the second adjustment block 9 in the second groove 4-2 according to the width of the metallographic sample 3, and the slope of the second adjustment block 9 is aligned with the other side of the installation groove 4. In close contact, the distance between the vertical surface of the first adjustment block 7 and the vertical surface of the second adjustment block 9 meets the width of the metallographic sample 3, and the metallographic sample 3 can be installed on the vertical surface of the first adjustment block 7. surface and the vertical surface of the second adjustment block 9; then, the screw 6 is rotated to connect the two sides of the metallographic sample 3 with the vertical surface of the first adjustment block 7 and the vertical surface of the second adjustment block 9 respectively. The vertical surfaces are in close contact, so that the metallographic sample 3 is installed between the first adjustment block 7 and the second adjustment block 9, and the bottom of the metallographic sample 3 is lower than the bottom of the bottom mold 2, and the metallographic sample is completed. 3 installation.
实施例3Example 3
本实施例中,如图4和图5所示,与实施例2不同的是:所述夹具机构还包括安装在第一凹槽4-1内的第二调整块9,所述第二调整块9为L形调节块,所述L形调节块包括是水平部9-1和与所述水平部9-1一体成型且呈垂直布设的垂直部9-2,且所述垂直部9-2的宽度从上到下逐渐减少,所述垂直部9-2靠近安装槽4的另一个侧壁的侧面为斜面,所述垂直部9-2远离安装槽4的另一个侧壁的侧面为垂直面。In this embodiment, as shown in Figure 4 and Figure 5, the difference from Embodiment 2 is that the clamp mechanism further includes a second adjustment block 9 installed in the first groove 4-1, and the second adjustment The block 9 is an L-shaped adjustment block, and the L-shaped adjustment block includes a horizontal part 9-1 and a vertical part 9-2 integrally formed with the horizontal part 9-1 and arranged vertically, and the vertical part 9- The width of 2 gradually decreases from top to bottom, the side of the vertical part 9-2 close to the other side wall of the installation groove 4 is a slope, and the side of the vertical part 9-2 away from the other side wall of the installation groove 4 is vertical plane.
本实施例中,所述金相试样3为矩形薄板试样,所述矩形薄板试样厚度很小仅有2mm左右,因此通过设置第二调整块9的垂直部9-2和第一调整块7实现所述矩形薄板试样的夹紧,所述第二调整块9中的水平部9-1设置在所述矩形薄板试样与第一凹槽4-1之间对所述矩形薄板试样进行加垫,保证所加工薄板试样的底部低于底模2的底部,可以进行磨抛加工。In this embodiment, the metallographic sample 3 is a rectangular thin plate sample, and the thickness of the rectangular thin plate sample is only about 2 mm. Therefore, by setting the vertical part 9-2 of the second adjustment block 9 and the first adjustment The block 7 realizes the clamping of the rectangular thin plate sample, and the horizontal part 9-1 in the second adjustment block 9 is arranged between the rectangular thin plate sample and the first groove 4-1 for the clamping of the rectangular thin plate. The sample is padded to ensure that the bottom of the processed thin plate sample is lower than the bottom of the bottom mold 2 and can be ground and polished.
实际安装过程中,所述矩形薄板试样的底部比底模2的底部底0.5mm~1mm,便于金相试样3的磨抛。During the actual installation process, the bottom of the rectangular thin plate sample is 0.5 mm to 1 mm lower than the bottom of the bottom mold 2 , which is convenient for grinding and polishing of the metallographic sample 3 .
本实施例中,所述金相试样3安装于第一调整块7的垂直面和第二调整块9的垂直面之间。In this embodiment, the metallographic sample 3 is installed between the vertical surface of the first adjustment block 7 and the vertical surface of the second adjustment block 9 .
本实施例中,所采用的其余部分结构、连接关系和工作原理均与实施例2相同。In this embodiment, the rest of the structure, connection relationship and working principle are the same as those in Embodiment 2.
以上所述,仅是本实用新型的较佳实施例,并非对本实用新型作任何限制,凡是根据本实用新型技术实质对以上实施例所作的任何简单修改、变更以及等效结构变化,均仍属于本实用新型技术方案的保护范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any simple modifications, changes and equivalent structural changes made to the above embodiments according to the technical essence of the present utility model still belong to Within the scope of protection of the technical solution of the utility model.
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CN106737103B (en) * | 2016-12-22 | 2019-04-02 | 西安科技大学 | Automatic grinding and polishing machine of metallographic specimen bed die grip device |
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