CN109015211B - A metallographic sample preparation device - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
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Abstract
本发明提供一种金相试样制备装置,包括分度头旋转运动机构、横向水平往复直线运动机构和竖直方向往复直线运动机构;分度头旋转运动机构的分度头和三个均布的浮动圆柱滚子直接接触,没有同轴度要求,在分度头的外圆表面上均布四个小凹槽,每转动90度时弹簧销就会嵌入小凹槽中,实现对分度头在4*90度上的精确分度。竖直方向往复直线运动机构由伺服电机驱动滚珠丝杠螺母副,可以精确控制滑板在竖直方向的距离,精确控制研磨用量,保证研磨和抛光的效果。横向水平往复直线运动机构,可以通过调节前横向手臂的伸长或缩短,让试样可以全覆盖砂纸,极大提高砂纸的利用率,降低成本。本发明装置机构简单、运行平稳、传动精确、研磨均匀、效率高,柔性好。
The invention provides a metallographic sample preparation device, comprising an indexing head rotary motion mechanism, a lateral horizontal reciprocating linear motion mechanism and a vertical reciprocating linear motion mechanism; the indexing head of the indexing head rotary motion mechanism and three uniformly distributed The floating cylindrical rollers are in direct contact, and there is no requirement for coaxiality. Four small grooves are evenly distributed on the outer surface of the indexing head. Every 90 degrees of rotation, the spring pin will be embedded in the small grooves to realize the indexing. Precise indexing of the head on 4*90 degrees. The vertical reciprocating linear motion mechanism is driven by a servo motor to drive the ball screw and nut pair, which can precisely control the distance of the sliding plate in the vertical direction, precisely control the amount of grinding, and ensure the effect of grinding and polishing. The horizontal horizontal reciprocating linear motion mechanism can adjust the elongation or shortening of the front lateral arm, so that the sample can be fully covered with sandpaper, which greatly improves the utilization rate of sandpaper and reduces the cost. The device of the invention has the advantages of simple structure, stable operation, accurate transmission, uniform grinding, high efficiency and good flexibility.
Description
技术领域technical field
本发明涉及试样制备装置领域,特指一种金相试样制备装置。The invention relates to the field of sample preparation devices, in particular to a metallographic sample preparation device.
背景技术Background technique
金相分析在金属材料研究领域具有重要地位,通过分析金属材料的显微组织可以研究金属材料的性能。随着金相显微镜和电子显微镜等检测设备的不断完善和发展,使金相分析逐渐向更高深范畴推进。为适应这种发展的需要,金属材料制样技术和设备也应有相应的发展。试样制备是显微组织检测的重要前提和基础,首先要制备一个能够反映被检材料真实结构的试样,不能因为在制样过程中不当操作而形成“伪组织”;另外,试样制备重现性要好,制备时间要尽可能短,成本要尽量低。Metallographic analysis plays an important role in the field of metal materials research. The properties of metal materials can be studied by analyzing the microstructure of metal materials. With the continuous improvement and development of testing equipment such as metallographic microscopes and electron microscopes, metallographic analysis has gradually advanced to a higher level. In order to meet the needs of this development, metal material sample preparation technology and equipment should also be developed accordingly. Sample preparation is an important prerequisite and basis for microstructure testing. First, a sample that can reflect the real structure of the material to be tested must be prepared, and "pseudo-structure" cannot be formed due to improper operation during the sample preparation process; in addition, sample preparation Reproducibility should be good, preparation time should be kept as short as possible, and cost should be kept as low as possible.
目前,关于金相试样制备的方法主要有机器制备和手工制备两种。相较手工制备,机器制备金相试样效率高,质量易于控制,对操作人员水平要求较低。然而,在机器制备金相试样过程中,一些机器设备主要通过气缸驱动的形式控制试样与研磨盘进行研磨,不仅难以保持恒定的气压值,而且还有动作的延迟:从发出指令到驱动气缸执行动作有一定时间的延迟。试样在研磨一段时间后,部分制备机器通过带传动的形式来控制其旋转分度,带传动的外轮廓尺寸较大、传动效率低、寿命短、传动的精度低,这会严重影响试样的分度精度和研磨试样的表面质量;而且,在某些试样制备机器中,控制试样旋转分度的旋转轴直接与机器主体间隙配合且配合距离长,增加了旋转轴和机器主体配合轴孔的加工难度,很难保证装配时的同轴度。此外,在现有的某些制备机器中,设置独立的粗研磨区和精研磨区,通过旋转整个试样夹持机构先后在两个区域研磨试样,但不能进行研磨试样横向的移动,降低了砂纸利用率;大部分试样制备机器都将试样旋转分度轴、伺服电机、试样卡盘用联轴器进行连接很难拆分,因此一般只能研磨特定形状和一定范围大小的试样。At present, there are two main methods for metallographic sample preparation: machine preparation and manual preparation. Compared with manual preparation, machine preparation of metallographic samples has high efficiency, easy quality control, and lower requirements for operators. However, in the process of preparing metallographic samples by machines, some machines mainly control the samples and grinding discs for grinding by means of cylinder drive, which is not only difficult to maintain a constant air pressure value, but also has a delay in action: from issuing commands to driving There is a certain time delay for the cylinder to execute the action. After the sample has been ground for a period of time, some preparation machines use the belt drive to control its rotation indexing. The belt drive has a large outer contour, low transmission efficiency, short life and low transmission accuracy, which will seriously affect the sample. In addition, in some sample preparation machines, the rotating shaft that controls the rotation indexing of the sample is directly matched with the machine body and has a long matching distance, which increases the rotating shaft and the machine body. Due to the difficulty of processing the shaft hole, it is difficult to ensure the coaxiality during assembly. In addition, in some existing preparation machines, independent rough grinding area and fine grinding area are set up, and the sample is ground in the two areas successively by rotating the entire sample holding mechanism, but the lateral movement of the grinding sample cannot be performed. Reduced sandpaper utilization; most sample preparation machines connect the sample rotating indexing shaft, servo motor, and sample chuck with couplings, which are difficult to disassemble, so generally only a specific shape and a certain range of sizes can be ground. of the sample.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种金相试样制备装置,本发明创造性的提出采用弹簧销与分度头外圆周表面4个均布的小凹槽形成点面的滚动接触,在手动作用下可以实现研磨试样的4*90度分度;分度头与3个均布的浮动圆柱滚子接触,用左分度头紧固件和右分度头紧固件固定,形成高副接触,不需要分度头有过高的加工精度,分度头和3个均布的浮动圆柱滚子直接接触,没有同轴度要求。此外,本发明通过控制试样制备装置的横向水平往复直线运动机构,可以极大提高砂纸的利用率,降低成本;通过更换不同的试样卡盘可以达到夹持研磨抛光不同试样的目的,提高了加工柔性。另外,在本发明中,装置的整体支撑是通过3根导柱构成的等边三角形,其保证了装置的稳定性,同时,通过伺服电机驱动滚珠丝杠螺母副的形式控制试样与研磨盘进行研磨,将伺服电机输出轴的旋转运动变为滑板的上下往复直线移动,传动平稳精确,有利于提高试样表面的研磨质量。本发明克服试样在夹持研磨抛光过程中研磨表面质量差、对操作者技术要求高、偶然因素大、效率低和难柔性加工的问题。The purpose of the present invention is to provide a metallographic sample preparation device. The present invention creatively proposes to use a spring pin and four evenly distributed small grooves on the outer circumferential surface of the indexing head to form point-surface rolling contact. Realize the 4*90 degree indexing of the grinding sample; the indexing head is in contact with 3 evenly distributed floating cylindrical rollers, and is fixed with the left indexing head fastener and the right indexing head fastener to form a high pair of contact, There is no need for the indexing head to have high machining accuracy. The indexing head is in direct contact with the three evenly distributed floating cylindrical rollers, and there is no requirement for coaxiality. In addition, by controlling the lateral horizontal reciprocating linear motion mechanism of the sample preparation device, the invention can greatly improve the utilization rate of the sandpaper and reduce the cost; by replacing different sample chucks, the purpose of clamping, grinding and polishing different samples can be achieved, Improved processing flexibility. In addition, in the present invention, the overall support of the device is an equilateral triangle formed by three guide posts, which ensures the stability of the device. At the same time, the sample and the grinding disc are controlled by the servo motor driving the ball screw nut pair. For grinding, the rotary motion of the output shaft of the servo motor is changed into the vertical reciprocating linear movement of the slide plate, and the transmission is stable and accurate, which is beneficial to improve the grinding quality of the sample surface. The invention overcomes the problems of poor grinding surface quality, high technical requirements for operators, large accidental factors, low efficiency and difficult flexible processing of the sample in the process of clamping, grinding and polishing.
本发明的技术方案是:一种金相试样制备装置,包括分度头旋转运动机构、横向水平往复直线运动机构和竖直方向往复直线运动机构;The technical scheme of the present invention is: a metallographic sample preparation device, comprising a rotary motion mechanism of an indexing head, a lateral horizontal reciprocating linear motion mechanism and a vertical reciprocating linear motion mechanism;
所述分度头旋转运动机构包括试样卡盘、分度头紧固件、分度头和分度旋转扳手;所述试样卡盘安装在分度头的下部,所述分度头紧固件套在分度头上,分度头紧固件的内壁上设有多个突出的浮动圆柱滚子,所述分度头与浮动圆柱滚子高副连接;所述分度头外圆表面设有若干凹槽,所述横向水平往复直线运动机构的一端设有弹簧销,所述弹簧销与凹槽高副连接;所述分度头紧固件的一端与横向水平往复直线运动机构的一端转动副连接,所述横向水平往复直线运动机构的另一端与竖直方向往复直线运动机构连接。The rotary motion mechanism of the indexing head includes a sample chuck, an indexing head fastener, an indexing head and an indexing rotary wrench; the sample chuck is installed at the lower part of the indexing head, and the indexing head is tightly closed. The firmware is sleeved on the indexing head, the inner wall of the indexing head fastener is provided with a plurality of protruding floating cylindrical rollers, the indexing head is connected with the floating cylindrical roller high pair; the outer circle of the indexing head is There are several grooves on the surface, one end of the horizontal horizontal reciprocating linear motion mechanism is provided with a spring pin, and the spring pin is connected with the groove high pair; one end of the indexing head fastener is connected to the horizontal horizontal reciprocating linear motion mechanism The other end of the horizontal reciprocating linear motion mechanism is connected with the vertical reciprocating linear motion mechanism.
上述方案中,所述分度头的外圆表面设有四个凹槽;四个凹槽均匀布置,相邻两个凹槽之间间隔90度。In the above solution, the outer surface of the indexing head is provided with four grooves; the four grooves are evenly arranged, and the interval between two adjacent grooves is 90 degrees.
上述方案中,所述分度头紧固件包括左分度头紧固件和右分度头紧固件;In the above solution, the indexing head fastener includes a left indexing head fastener and a right indexing head fastener;
所述左分度头紧固件和右分度头紧固件的一端分别与横向水平往复直线运动机构的一端转动副连接;所述左分度头紧固件的另一端与右分度头紧固件的另一端可拆卸连接。One end of the left indexing head fastener and the right indexing head fastener are respectively connected with one end of the horizontal horizontal reciprocating linear motion mechanism; the other end of the left indexing head fastener is connected with the right indexing head. The other end of the fastener is detachably attached.
上述方案中,所述浮动圆柱滚子的数量为三个,三个浮动圆柱滚子均匀分布且相邻120度。In the above solution, the number of the floating cylindrical rollers is three, and the three floating cylindrical rollers are evenly distributed and adjacent to each other by 120 degrees.
上述方案中,所述分度头上设有分度旋转扳手;所述分度旋转扳手与分度头螺纹连接。In the above solution, the indexing rotary wrench is provided on the indexing head; the indexing rotary wrench is threadedly connected to the indexing head.
上述方案中,所述横向水平往复直线运动机构包括前横向手臂、直线导轨副、后横向手臂和锁紧螺栓;所述前横向手臂通过直线导轨副与后横向手臂连接;In the above scheme, the lateral horizontal reciprocating linear motion mechanism includes a front lateral arm, a linear guide rail pair, a rear lateral arm and a locking bolt; the front lateral arm is connected with the rear lateral arm through the linear guide rail pair;
所述锁紧螺栓的一端穿过后横向手臂的螺纹孔与前横向手臂的表面接触。One end of the locking bolt passes through the threaded hole of the rear lateral arm and contacts the surface of the front lateral arm.
上述方案中,所述竖直方向往复直线运动机构包括伺服电机、上底板、若干导柱、滑板、导向套、滚珠丝杠、推力球轴承、轴承座和下底板;In the above solution, the vertical reciprocating linear motion mechanism includes a servo motor, an upper base plate, several guide posts, a slide plate, a guide sleeve, a ball screw, a thrust ball bearing, a bearing seat and a lower base plate;
所述伺服电机安装在上底板上,伺服电机输出轴通过联轴器与滚珠丝杠的一端连接,滚珠丝杠的另一端穿过滑板通过推力球轴承与轴承座连接,轴承座与下底板为过盈配合;所述导柱的一端通过连接法兰与上底板连接,导柱的另一端穿过滑板通过连接法兰与下底板连接;所述导柱与导向套间隙配合,导向套与滑板螺栓连接;所述滚珠丝杠与安装在滑板上的滚珠丝杆螺母螺纹配合;所述滑板与横向水平往复直线运动机构连接。The servo motor is installed on the upper bottom plate, the output shaft of the servo motor is connected with one end of the ball screw through a coupling, and the other end of the ball screw passes through the sliding plate and is connected with the bearing seat through a thrust ball bearing, and the bearing seat and the lower bottom plate are connected. Interference fit; one end of the guide post is connected to the upper base plate through the connecting flange, and the other end of the guide post is connected to the lower base plate through the slide plate through the connecting flange; the guide post is clearance fit with the guide sleeve, and the guide sleeve and the slide plate Bolt connection; the ball screw is threaded with the ball screw nut installed on the slide plate; the slide plate is connected with the horizontal horizontal reciprocating linear motion mechanism.
上述方案中,所述导柱的数量为三根,三根导柱呈等边三角形分布,所述滚珠丝杠位于等边三角形中间。In the above solution, the number of the guide posts is three, the three guide posts are distributed in an equilateral triangle, and the ball screw is located in the middle of the equilateral triangle.
上述方案中,所述试样卡盘可拆卸的安装在分度头的下部。In the above solution, the sample chuck is detachably installed at the lower part of the indexing head.
上述方案中,还包括控制单元;所述控制单元与伺服电机连接。In the above solution, a control unit is also included; the control unit is connected with the servo motor.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1.本发明分度头的旋转运动机构,含有三个浮动的圆柱滚子,分度头和三个均布的浮动圆柱滚子直接接触,没有同轴度要求,从而保证分度头的稳定性与转动,在分度头的外圆表面上均布四个小凹槽,每转动90度时弹簧销就会嵌入小凹槽中,实现对分度头在4*90度上的精确分度,可以在研磨表面形成相互正交的均匀网格,可以提高试样的表面质量。1. The rotary motion mechanism of the indexing head of the present invention contains three floating cylindrical rollers, the indexing head is in direct contact with the three evenly distributed floating cylindrical rollers, and there is no requirement for coaxiality, thereby ensuring the stability of the indexing head There are four small grooves evenly distributed on the outer surface of the indexing head, and the spring pin will be embedded in the small grooves every 90 degrees of rotation, so as to realize the accurate indexing of the indexing head on 4*90 degrees. It can form a uniform grid that is orthogonal to each other on the grinding surface, which can improve the surface quality of the sample.
2.本发明竖直方向往复直线运动机构由伺服电机驱动滚珠丝杠螺母副,滑板上下往复直线运动过程由控制单元驱动伺服电机进行控制,可以精确控制滑板在竖直方向的距离,精确控制研磨用量,保证研磨和抛光的效果。2. The vertical reciprocating linear motion mechanism of the present invention is driven by a servo motor to drive the ball screw and nut pair, and the up and down reciprocating linear motion of the slide plate is controlled by the control unit driving the servo motor, which can precisely control the distance of the slide plate in the vertical direction and precisely control the grinding. Dosage to ensure the effect of grinding and polishing.
3.本发明横向水平往复直线运动机构,可以通过调节前横向手臂的伸长或缩短,让试样可以全覆盖砂纸,极大提高砂纸的利用率,降低成本。3. The lateral horizontal reciprocating linear motion mechanism of the present invention can adjust the extension or shortening of the front lateral arm, so that the sample can be fully covered with the sandpaper, which greatly improves the utilization rate of the sandpaper and reduces the cost.
4.本发明可以通过更换不同的试样卡盘而达到夹持研磨抛光不同试样的目的,提高加工柔性。4. The present invention can achieve the purpose of clamping, grinding and polishing different samples by replacing different sample chucks, thereby improving processing flexibility.
5.本发明所述试样卡盘可拆卸的安装在分度头的下部,可以通过更换不同的试样卡盘夹持不同形状的试样。5. The sample chuck of the present invention is detachably installed at the lower part of the indexing head, and samples of different shapes can be clamped by replacing different sample chucks.
6.本发明三根导柱呈等边三角形分布增加装置在运行过程中的稳定性。6. The three guide posts of the present invention are distributed in an equilateral triangle to increase the stability of the device during operation.
7.本发明金相试样制备装置机构简单、成本低廉、运行平稳、传动精确、研磨均匀、效率高,也降低了对操作者的技术要求。7. The metallographic sample preparation device of the present invention has the advantages of simple mechanism, low cost, stable operation, accurate transmission, uniform grinding and high efficiency, and also reduces the technical requirements for operators.
附图说明Description of drawings
图1为本发明一实施方式的金相试样制备装置的示意图。FIG. 1 is a schematic diagram of a metallographic sample preparation apparatus according to an embodiment of the present invention.
图2为本发明一实施方式的金相试样制备装置的立体示意图。2 is a schematic perspective view of a metallographic sample preparation device according to an embodiment of the present invention.
图3为图1中分度头旋转运动机构A向的示意图。FIG. 3 is a schematic view of the rotating motion mechanism of the indexing head in the direction A of FIG. 1 .
图4为本发明一实施方式的浮动圆柱滚子结构的示意图。FIG. 4 is a schematic diagram of a floating cylindrical roller structure according to an embodiment of the present invention.
图5为本发明一实施方式的浮动圆柱滚子结构的立体示意图。FIG. 5 is a schematic perspective view of a floating cylindrical roller structure according to an embodiment of the present invention.
图6为本发明一实施方式的浮动圆柱滚子结构的剖视图。6 is a cross-sectional view of a floating cylindrical roller structure according to an embodiment of the present invention.
图7为图6中B-B示意图。FIG. 7 is a schematic diagram of B-B in FIG. 6 .
图8为本发明一实施方式的横向水平往复直线运动机构的侧视图。8 is a side view of a lateral horizontal reciprocating linear motion mechanism according to an embodiment of the present invention.
图9为本发明一实施方式的横向水平往复直线运动机构的俯视图。FIG. 9 is a plan view of a lateral horizontal reciprocating linear motion mechanism according to an embodiment of the present invention.
图10为本发明一实施方式的竖直方向往复直线运动机构的立体图。10 is a perspective view of a vertical reciprocating linear motion mechanism according to an embodiment of the present invention.
图中,1—试样卡盘;2—卡盘扳手;3—分度头紧固件锁紧螺栓;4—左分度头紧固件;5—分度头、6—分度旋转扳手;7—分度头紧固件连接螺栓、8—前横向手臂;9—直线导轨副;10—锁紧螺栓;11—后横向手臂;12—联轴器下片;13—联轴器上片;14—伺服电机;15—电机锁紧螺栓;16—电机支架;17—上底板锁紧螺栓;18—上底板;19—连接法兰;20—导柱;21—滚珠丝杆螺母;22—滑板;23—导向套;24—滚珠丝杠;25—挡盖;26—推力球轴承;27—轴承座;28—下底板;29—弹簧销;30—右分度头紧固件;31—浮动圆柱滚子;32—法兰杯式轴承;33—固定块;34—复位弹簧;35—浮动圆柱滚子支撑;36—控制单元。In the figure, 1-sample chuck; 2-chuck wrench; 3-indexing head fastener locking bolt; 4-left indexing head fastener; 5-indexing head, 6-indexing rotary wrench ;7—The connecting bolt of the indexing head fastener, 8—the front transverse arm; 9—the linear guide rail pair; 10—the locking bolt; 11—the rear transverse arm; 12—the lower part of the coupling; 13—the upper part of the
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细说明,但本发明的保护范围并不限于此。The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments, but the protection scope of the present invention is not limited thereto.
图1和2所示为本发明所述金相试样制备的装置的一种实施方式,所述金相试样制备的装置,包括分度头的旋转运动机构、横向水平往复直线运动机构和竖直方向往复直线运动机构。所述分度头紧固件的一端与横向水平往复直线运动机构的一端连接,所述横向水平往复直线运动机构的另一端与竖直方向往复直线运动机构连接。Figures 1 and 2 show an embodiment of the device for preparing metallographic samples according to the present invention. The device for preparing metallographic samples includes a rotary motion mechanism of an indexing head, a lateral horizontal reciprocating linear motion mechanism, and a Vertical reciprocating linear motion mechanism. One end of the indexing head fastener is connected with one end of the horizontal horizontal reciprocating linear motion mechanism, and the other end of the horizontal horizontal reciprocating linear motion mechanism is connected with the vertical reciprocating linear motion mechanism.
所述分度头旋转运动机构,用于夹持试样后,对试样进行4*90度的旋转运动,可以有效消除在研磨过程中试样与砂纸产生的划痕。所述横向水平往复直线运动机构,调节装置中前横向手臂的水平距离,使试样可以覆盖砂纸的任何位置。所述竖直方向往复直线运动机构通过伺服电机输出轴的旋转运动转换为滚珠丝杠螺母副的直线运动,精确控制试样在研磨和抛光过程中竖直方向的直线距离。The rotary motion mechanism of the indexing head is used to perform a 4*90 degree rotary motion on the sample after clamping the sample, which can effectively eliminate the scratches produced by the sample and the sandpaper during the grinding process. The lateral horizontal reciprocating linear motion mechanism adjusts the horizontal distance of the front lateral arm in the device, so that the sample can cover any position of the sandpaper. The vertical reciprocating linear motion mechanism is converted into the linear motion of the ball screw nut pair through the rotational motion of the output shaft of the servo motor, so as to precisely control the linear distance in the vertical direction of the sample during the grinding and polishing process.
如图3、4和5所示,所述分度头旋转运动机构包括试样卡盘1、卡盘扳手2、分度头紧固件锁紧螺栓3、左分度头紧固件4、右分度头紧固件30、分度头5、分度旋转扳手6、弹簧销29、多个浮动圆柱滚子结构、分度头紧固件连接螺栓7、法兰杯式轴承32、固定块33、复位弹簧34、浮动圆柱滚子支撑35。As shown in Figures 3, 4 and 5, the rotating motion mechanism of the indexing head includes a sample chuck 1, a
所述试样卡盘1通过螺栓与分度头5可拆卸连接,通过旋转卡盘扳手2调节卡爪,从而夹紧试样,所述卡盘扳手2与卡盘有足够的间隙,且可以从试样卡盘1上取下。所述左分度头紧固件4和右分度头紧固件30组成的分度头紧固件套在分度头5上,且左分度头紧固件4和右分度头紧固件30的一端通过分度头紧固件连接螺栓7与前横向手臂8形成转动副,左分度头紧固件4和右分度头紧固件30可以一定范围内转动;将分度头5置于合适的位置后,用分度头紧固件锁紧螺栓3将分度头5与左分度头紧固件4和右分度头紧固件30固定。所述分度头5的外圆表面设有四个均布的凹槽,相邻两个凹槽之间间隔90度。转动分度头5,弹簧销29可与其中一个凹槽形成点面接触的高副,弹簧销29的尖端为滚动体,与凹槽形成滚动摩擦,可以实现4*90度分度。The sample chuck 1 is detachably connected to the
如图6和7所示,本实施例中所述浮动圆柱滚子结构的数量为三个,所述浮动圆柱滚子结构包括浮动圆柱滚子31、法兰杯式轴承32、固定块33、复位弹簧34和浮动圆柱滚子支撑35。所述浮动圆柱滚子31可以在复位弹簧34方向进行浮动。本实施例中,在左分度头紧固件4上安装一个浮动圆柱滚子31,在右分度头紧固件30上安装两个浮动圆柱滚子31,三个浮动圆柱滚子31均匀分布,相邻两个浮动圆柱滚子31之间的角度为120度,分度头5与三个浮动圆柱滚子31形成高副接触。所述分度头5上设有分度旋转扳手6;分度旋转扳手6通过螺纹与分度头5连接,且可以从分度头上取下。As shown in FIGS. 6 and 7 , the number of the floating cylindrical roller structures in this embodiment is three, and the floating cylindrical roller structure includes floating
所述横向水平往复直线运动机构包括前横向手臂8、直线导轨副9、后横向手臂11和锁紧螺栓10。The lateral horizontal reciprocating linear motion mechanism includes a front
如图8和9所示,所述横向水平往复直线运动机构包括前横向手臂8、直线导轨副9、后横向手臂11和锁紧螺栓10;所述前横向手臂8通过直线导轨副9与后横向手臂11连接;所述锁紧螺栓10的一端穿过后横向手臂11的螺纹孔与前横向手臂8的表面接触。As shown in Figures 8 and 9, the lateral horizontal reciprocating linear motion mechanism includes a front
所述后横向手臂11内壁安装固定板,所述直线导轨副9的滑块与固定板通过螺栓连接,前横向手臂8与直线导轨副9的导轨用螺栓连接,通过直线导轨副9滑块与导轨的运动带动前横向手臂8与后横向手臂11相对移动,待调节到合适位置后拧紧锁紧螺栓10将前横向手臂8与后横向手臂11的相对位置固定。所述前横向手臂8和后横向手臂11通过直线导轨副9连接,可以保证试样在研磨或则是抛光过程中,横向水平运动的平稳性;通过锁紧螺栓10将前横向手臂8和后横向手臂11固定。所以通过旋进或旋出锁紧螺栓10来控制是否与前横向手臂8的表面接触;两者接触,则利用螺纹配合间的锁紧力,使前横向手臂8固定,反之,前横向手臂8可以进行移动。A fixed plate is installed on the inner wall of the rear lateral arm 11, the slider of the linear
如图10所示,所述竖直方向往复直线运动机构包括联轴器、伺服电机14、电机锁紧螺栓15、电机支架16、上底板锁紧螺栓17、上底板18、连接法兰19、导柱20、滚珠丝杆螺母21、滑板22、导向套23、滚珠丝杠24、挡盖25、推力球轴承26、轴承座27、下底板28和控制单元36。所述联轴器包括联轴器上片13和联轴器下片12。As shown in Figure 10, the vertical reciprocating linear motion mechanism includes a coupling, a
所述伺服电机14通过电机锁紧螺栓15与电机支架16固定,伺服电机14的输出轴通过联轴器上片13、联轴器下片12与滚珠丝杠24的一端相连,滚珠丝杠24的另一端穿过滑板22通过推力球轴承26与轴承座27连接,轴承座27与下底板28为过盈配合;所述导柱20的一端通过连接法兰19与上底板18连接,导柱20的另一端穿过滑板22通过连接法兰19与下底板28连接;所述导柱20与导向套23间隙配合,导向套23与滑板22螺栓连接;所述滚珠丝杠24与安装在滑板22上的滚珠丝杆螺母21螺纹配合;所述滑板22与横向水平往复直线运动机构的后横向手臂11连接。控制单元36与伺服电机14连接。所述滑板上下往复直线运动过程由控制单元驱动伺服电机进行控制。The
本实施例中,所述导柱20的数量为三根,三根导柱20呈等边三角形分布,所述滚珠丝杠24位于等边三角形中间。In this embodiment, the number of the guide posts 20 is three, the three
所述伺服电机14输出轴的旋转运动通过滚珠丝杠24和滚珠丝杆螺母21形成的丝杠螺母副变为滑板22的上下往复直线移动,控制单元36可以精确控制伺服电机14,进而精确控制试样在研磨和抛光过程中上下往复移动的距离;三根导柱20通过连接法兰19与上底板18连接,导柱20与连接法兰19为过盈配合,三根导柱20呈等边三角形分布;三根导柱20分别穿过三个导向套23形成间隙配合,三个导向套23与滑板22用螺栓连接;滚珠丝杠24与滚珠丝杆螺母21配合,滚珠丝杆螺母21与滑板22用螺栓固定,滚珠丝杠24的一端穿过上底板18与联轴器下片12相连;下底板28上有安装孔便于将整个装置安装在其他设备上,三根导柱20的另一端与下底板28分别通过三个连接法兰19连接,导柱20与连接法兰19为过盈配合,滚珠丝杠24通过推力球轴承26与轴承座27连接,挡盖25位于推力球轴承26的上方,且穿过滚珠丝杠24与轴承座27可拆卸连接,防止在工况条下,尘埃或则异物进入到推力球轴承26中,轴承座27与下底板28为过盈配合,滑板22与后横向手臂11通过焊接的形式连接在一起。The rotary motion of the output shaft of the
利用本发明进行试样的夹持研磨抛光的步骤具体为:The steps of using the present invention to carry out the clamping grinding and polishing of the sample are as follows:
步骤一:根据需要研磨抛光试样的大小和形状选择合适的试样卡盘1,并将其与分度头5用螺栓连接,调整试样在试样卡盘1中的位置,保证试样有足够的研磨和抛光长度,旋转卡盘扳手2使试样夹紧;Step 1: Select the appropriate sample chuck 1 according to the size and shape of the grinding and polishing sample, and connect it with the dividing
步骤二:调整分度头5使弹簧销29与分度头5中的1个小凹槽与接触,调节分度头紧固件锁紧螺栓3使三个浮动圆柱滚子31与分度头5接触紧凑;Step 2: Adjust the
步骤三:调整前横向手臂8,使试样在砂纸研磨的合理位置,锁紧锁紧螺栓10;Step 3: Adjust the front
步骤四:检查滚珠丝杆螺母21与滚珠丝杠24的转动是否异常;Step 4: Check whether the rotation of the
步骤五:运行控制单元36驱动程序让滑板22运动回归零点;Step 5: run the
步骤六:在正常运行中,让滑板22快速到达距离砂纸还有一定距离的安全位置,然后慢速进给,当试样与砂纸接触时,可以根据试样的初始表面情况,确定合理的研磨进给量;同时,设定好单次研磨的时间和研磨总时间;Step 6: In normal operation, let the
步骤七:试样研磨到设定的单次时间后,快速升起滑板22,手动转动分度旋转扳手6,转动90度后,继续下降,继续研磨,到达研磨设定的单次时间后,快速升起滑板22,手动转动分度旋转扳手6,又一次转动90度,以此内推,直到研磨设定的总时间为止;Step 7: After the sample is ground to the set single time, quickly raise the
步骤八:试样研磨阶段完成后,对试样进行抛光,重复步骤七;Step 8: After the sample grinding stage is completed, polish the sample and
步骤九:完成抛光后,观察表面质量是否满足要求,如果满足要求,则更换试样继续研磨,如果不满足要求,则将原试样放置在试样卡盘1,重复步骤七、八。Step 9: After finishing polishing, observe whether the surface quality meets the requirements. If it meets the requirements, replace the sample and continue grinding. If it does not meet the requirements, place the original sample on the sample chuck 1 and repeat
本发明能够精确控制研磨用量,保证研磨和抛光获得良好的效果;全覆盖砂纸,极大提高砂纸的利用率,降低成本。The invention can precisely control the amount of grinding and ensure good results of grinding and polishing; the sandpaper is fully covered, the utilization rate of the sandpaper is greatly improved, and the cost is reduced.
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施例的具体说明,它们并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施例或变更均应包含在本发明的保护范围之内。The series of detailed descriptions listed above are only specific descriptions for the feasible embodiments of the present invention, and they are not intended to limit the protection scope of the present invention. Changes should all be included within the protection scope of the present invention.
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