CN206305639U - Gantry welder slag removing mechanism - Google Patents
Gantry welder slag removing mechanism Download PDFInfo
- Publication number
- CN206305639U CN206305639U CN201621325000.XU CN201621325000U CN206305639U CN 206305639 U CN206305639 U CN 206305639U CN 201621325000 U CN201621325000 U CN 201621325000U CN 206305639 U CN206305639 U CN 206305639U
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- welding gun
- welding
- pieces
- slag
- removing mechanism
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Abstract
The utility model discloses a kind of gantry welder slag removing mechanism, including welding gun seat and the welding gun for being arranged on welding gun seat lower end, welding gun seat lower end is provided with the first support frame, the mashing device for smashing welding slag to pieces and the clearing apparatus for automatic cleaning welding slag detachably are provided with first support frame, mashing device and the movement locus of clearing apparatus match with the movement locus of welding gun.By setting mashing device and clearing apparatus on the movement locus of welding gun, gantry welder is automatically performed scarfing cinder and process, instead of artificial operation, save the time, improve the efficiency of cleaning gantry welder；The setting of rotor plate enables slag removing mechanism to change with the change in welding gun direction, is not required to manually adjust the position of the first support frame, improves operating efficiency；Derusting device can carry out early stage processing of rust removing to the gap before welding, lift the welding quality of gantry welder, be also convenient for the welding slag cleaning in later stage.
Description
Technical field
The utility model is related to metal welding field, more specifically, it relates to a kind of gantry welder slag removing mechanism.
Background technology
With continuing to develop for solder technology, the appearance of gantry welder drastically increases the efficiency of weldment welding, makes
Welding realizes automation, reduces artificial consumption.Such as patent announcement number for the Chinese invention patent of CN103627884A is public
Straight weld automatic ultrasonic percussion mechanism in a kind of pipeline is opened, the slag removing mechanism in this device includes that carries a scarfing cinder wheel disc
Motor, the welding slag that butt welding sews on is carried out into the front end that motor is transversely mounted on device and is cleared up, but the device is not equipped with
Slag removing mechanism, it is necessary to artificial or other special weld seam processing unit carries out scarfing cinder to weld seam after the completion of gantry welder welding
Treatment, reduces the operating efficiency of gantry welder.
Utility model content
In view of the shortcomings of the prior art, the purpose of this utility model is to provide a kind of gantry welder slag removing mechanism,
Welding slag can automatically be cleared up, be improve the operating efficiency of gantry welder.
To achieve the above object, the utility model provides following technical scheme：
A kind of gantry welder slag removing mechanism, including welding gun seat and the welding gun for being arranged on welding gun seat lower end, it is characterised in that institute
State welding gun seat edge and be detachably provided with the first support frame, the first support frame lower end is provided with for smashing smashing to pieces for welding slag to pieces
The movement locus of device and the clearing apparatus for automatic cleaning welding slag, the mashing device and clearing apparatus and the motion of welding gun
Track matches.
By using above-mentioned technical proposal, when welding gun is subjected to, the mashing device at its rear is to having completed
The welding step and welding slag for having cooled down carries out smashing treatment to pieces（Welding slag is to be covered in a kind of hard crisp material above welding bead metal）, will
The welding slag for condensing in welded joints is smashed to pieces, then recycles clearing apparatus to be cleaned fragmented welding slag is become, and is completed to weld seam
Scarfing cinder treatment, instead of artificial operation, save the time, improve the operating efficiency of gantry welder.
Further, the mashing device includes the motor of smashing to pieces being arranged at perpendicular to welding gun on the first support frame, described
One end that motor is smashed to pieces away from rotating shaft is fixedly connected with the first support frame, is connected with rotating shaft and smashs wheel rim to pieces, described to smash wheel rim to pieces
Outside is evenly arranged with along its circumference and some smashs block to pieces.
By using above-mentioned technical proposal, smash motor to pieces and rotate the circle rotation of drive beater, then drive and smash block rotation to pieces,
The welding slag that block butt welding sews on of smashing to pieces on wheel rim of smashing to pieces in rotation is tapped, and welding slag is become under fragment comes off from weld seam
Come.
Further, the wheel rim outside of smashing to pieces is evenly arranged with some storage tanks along its circumference, described to smash the one of block to pieces
End is arranged in the storage tank, and the block of smashing to pieces is connected along notch to the bottom land direction of storage tank with storage tank sliding.
By using above-mentioned technical proposal, smashing block to pieces can stretch in storage tank, when the block of smashing to pieces of rotation connects with welding slag
When touching, under the influence of centrifugal force, smash block to pieces and be in the state of stretching, extension and break the welding slag for condensing in welded joints into pieces；Tap and complete
Afterwards, welding slag butt ramming fragment produces an opposite effect power, makes to smash to pieces block and is moved towards the bottom land of storage tank, it is to avoid smash to pieces block with
Molten bath contact after cooling, so as to protect weld seam.
Further, it is provided with bolster on the storage tank inwall.
Carry out the phase that collapsible section smashs block and storage tank cell wall to pieces by using the setting one of above-mentioned technical proposal, bolster
Interreaction force, two can reduce noise, reduce the noise pollution of mashing device.
Further, the clearing apparatus includes the welding slag storage box, the Yi Jishe that are detachably arranged on the first support frame
The vacuum cleaner that the first support frame lower end connects with welding slag storage box is placed in, the vacuum cleaner is arranged at mashing device away from welding gun
Side.
By using above-mentioned technical proposal, with vacuum cleaner by the welding slag garbage collection around weld seam in welding slag storage box,
After waste residue storage room is filled up by welding slag, waste residue storage room can be pulled down, pour out welding slag, then waste residue storage room is loaded into cleaning dress
Put, simple structure, practicality is high.
Further, the welding gun seat lower end is coaxially arranged with rotor plate, and the rotor plate turns with welding gun seat around axle center
Dynamic connection, first support frame is connected by bolt with the edge of the rotor plate.
By using above-mentioned technical proposal, when the direction change of welding gun displacement, tumbler can change slag removing mechanism
Position, make slag removing mechanism can continue to follow the welding gun carry out scarfing cinder operation.
Further, the lower end of the welding gun seat is connected with rotary electric machine, is fixedly connected in the rotating shaft of the rotary electric machine
There is gear, the rotor plate sets and be provided with the inwall of its inner ring the annular rack engaged with the gear in a ring.
By using above-mentioned technical proposal, rotary electric machine rotation driven gear is rotated, by turning for gear driven annular rack
It is dynamic, so as to drive the rotation of rotor plate, the relative position of slag removing mechanism and welding gun can be then automatically controlled, improve gantry welder
Automaticity.
Further, the slag removing mechanism also includes being arranged at derusting device of the welding gun away from mashing device side.
By using above-mentioned technical proposal, derusting device carries out early stage processing of rust removing to the gap before welding, lifts gantry
The welding quality of welding machine, has been also convenient for the welding slag cleaning in later stage.
Further, the derusting device includes the second support frame being detachably connected with welding gun seat, second support
The lower end of frame is provided with rust cleaning motor perpendicular to welding gun, and rust cleaning disk is connected with the rotating shaft of the rust cleaning motor.
By using above-mentioned technical proposal, rust cleaning motor is rotated and drives rust cleaning disk to rotate, the useless embroidery around weld seam is carried out
Treatment.
Further, the rust cleaning disk top is provided with baffle plate.
By using above-mentioned technical proposal, baffle plate can stop the welding slag fragment or useless rust fragment of splashing.
Compared with prior art, the utility model has the advantages that：
1st, by setting mashing device and clearing apparatus on the movement locus of welding gun, gantry welder is enable to be automatically performed
Scarfing cinder is processed, and instead of artificial operation, saves the time, improves the efficiency of cleaning gantry welder；
2nd, the setting of rotor plate enables slag removing mechanism to change with the change in welding gun direction, is not required to manually adjust the first support
The position of frame, improves operating efficiency；
3rd, derusting device can carry out early stage processing of rust removing to the gap before welding, lift the welding quality of gantry welder,
It has been also convenient for the welding slag cleaning in later stage.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of embodiment one；
Fig. 2 is to smash wheel rim to pieces and smash the connection generalized section of block to pieces；
Fig. 3 is the dimensional structure diagram of embodiment two；
Fig. 4 is the dimensional structure diagram of embodiment three.
Reference：1st, welding gun；2nd, welding gun seat；3rd, the first support frame；4th, mashing device；41st, motor is smashed to pieces；42nd, smash to pieces
Wheel rim；43rd, block is smashed to pieces；44th, storage tank；45th, bolster；5th, clearing apparatus；51st, welding slag storage box；52nd, vacuum cleaner；6th, rotate
Plate；61st, rotary electric machine；62nd, gear；63rd, annular rack；7th, derusting device；71st, the second support frame；72nd, eliminate rust motor；73rd, remove
Rust disk；74th, baffle plate.
Specific embodiment
With reference to the accompanying drawings and examples, the utility model is described in detail.
Embodiment one
A kind of gantry welder slag removing mechanism, reference picture 1, including welding gun seat 2 and the welding gun for being fixedly mounted on 2 bottoms of welding gun seat
1, welding gun 1 is moved with welding gun seat 2, and weldment below is welded.Welding gun 2 edge sides of seat are solid with bolt
Surely the first support frame 3 is connected with, the plate-like setting of the first support frame 3.It is provided with for smashing weldering to pieces in the lower end of the first support frame 3
The movement locus of the mashing device 4 of slag and the clearing apparatus 5 for automatic cleaning welding slag, mashing device 4 and clearing apparatus 5 and weldering
The movement locus of rifle 1 matches, and mashing device 4 is arranged between welding gun 1 and clearing apparatus 5, after welding gun 1 is welded to weldment
The welding slag of generation is first smashed to pieces by mashing device 4, then welding slag after being smashed to pieces with clearing apparatus 5 carries out automatic cleaning.
Mashing device 4 includes being arranged on the first support frame 3 perpendicular to welding gun 1 smashing motor 41 to pieces, smashs motor 41 to pieces remote
It is fixedly connected with the first support frame 3 from one end of rotating shaft, is connected with rotating shaft and smashs wheel rim 42 to pieces, is smashing the outside of wheel rim 42 to pieces along it
Circumferentially it is evenly arranged with and some smashs block 43 to pieces.Reference picture 2, some housing is evenly arranged with the outside of wheel rim 42 is smashed to pieces along its circumference
Groove 44, one end for smashing block 43 to pieces is arranged on inside storage tank 44, and smashs block 43 to pieces along the notch of storage tank 44 to bottom land side
It is connected to the sliding of storage tank 44 so that smash block 43 to pieces has certain extendable room in storage tank 44.In addition, in storage tank
Bolster 45 is provided with 44 inwalls, in the present embodiment, bolster 45 uses rubber sheet gasket.When smashing the start-up operation of motor 41 to pieces,
Drive is smashed wheel rim 42 to pieces and is rotated, and is smashed block 43 to pieces and is farthest stretched out under the influence of centrifugal force and smashs to pieces outside wheel rim 42, will be condensed
Welding slag in welded joints is broken into pieces；While welding slag is tapped, welding slag butt ramming fragment 43 produces an interaction force so that smash to pieces
Block 43 is moved towards the bottom land of storage tank 44, it is to avoid the molten bath contact after smashing block 43 to pieces and cooling down, so as to protect weld seam.Separately
Outward, when smashing block 43 to pieces with the collision of the inwall of storage tank 44, decompose part using rubber sheet gasket and smash block 43 and the inwall of storage tank 44 to pieces
Interaction force, so as to reduce noise, the noise pollution of mashing device 4 is reduced, while reaching protection smashs block 43 and accommodating to pieces
The effect of the inwall of groove 44.
Fig. 1 is returned to, clearing apparatus 5 includes the welding slag storage box 51 being detachably arranged on the first support frame 3 and sets
In the vacuum cleaner 52 that the lower end of the first support frame 3 connects with welding slag storage box 51, vacuum cleaner 52 is arranged on mashing device 4 away from welding gun
1 side, wherein welding slag storage box 51 are connected by bolt with the first support frame 3.Welding slag fragment is sucked welding slag by vacuum cleaner 52
In storage box 51, the cleaning for completing welding slag is collected, and after welding slag storage box 51 is filled up by welding slag, can be pulled down waste residue storage room,
Welding slag is poured out, then welding slag storage box 51 is loaded into clearing apparatus 5, simple structure, practicality is high.
The operation principle of the present embodiment：
When gantry welder is shut down, welding gun 1 is with slag removing mechanism all in stopped status；
When gantry welder works, welding gun 1 and slag removing mechanism all start, and welding gun 1 is welded to the pad of weldment, weldering
There is a segment distance between rifle 1 and slag removing mechanism, pad is cooled down automatically in the distance between welding gun 1 and slag removing mechanism；Welding
Point runs into smashs block 43 to pieces, smashs block 43 to pieces under the driving for smashing motor 41 to pieces, and the welding slag on butt welding contact is smashed to pieces, and change fragmentates
Welding slag welding slag storage box 51 is sucked by vacuum cleaner 52, complete scarfing cinder operation.
Embodiment two
A kind of gantry welder slag removing mechanism, reference picture 3, the difference with embodiment one is that 2 lower ends of welding gun seat utilize bearing
Rotor plate 6 is coaxially disposed, the rotor plate 6 is connected with welding gun seat 2 around axis rotation, and the first support frame 3 passes through bolt
Edge with rotor plate 6 is connected.Wherein, rotor plate 6 is set in a ring, and annular rack is provided with the inwall of its inner ring
63,2 lower ends of welding gun seat are located at and rotary electric machine 61 are provided between annular rack 63 and welding gun 1, connect in the rotating shaft of rotary electric machine 61
It is connected to and the meshed gears 62 of annular rack 63.When rotary electric machine 61 works, using the transmission of gear 62 and annular rack 63
Effect rotary motion plate 6, so that change the direction of the first support frame 3, to adapt to the change of welding direction.
Embodiment three
A kind of gantry welder slag removing mechanism, reference picture 4, the difference with embodiment two is that welding gun 1 is away from mashing device 4
Side is provided with derusting device 7, and the derusting device 7 includes and welding gun 2 bolted second support frames 71 of seat, the second support frame
71 lower end is provided with rust cleaning motor 72 perpendicular to welding gun 1, and rust cleaning disk 73 is connected with the rotating shaft of the rust cleaning motor 72, and eliminate rust disk
73 tops are provided with baffle plate 74.When rust cleaning motor 72 works, drive rust cleaning disk 73 to rotate, remove before welding useless around weld seam
Embroider, more conducively welding of the welding gun 1 to weldment；And stop the useless rust fragment for splashing with baffle plate 74, beneficial to the collection to the rust fragment that gives up
Middle treatment.
When gantry welder works, the rust cleaning disk 73 on rust cleaning motor 72 eliminates rust to weldment, then 1 pair of welding of welding gun
Part is welded, and is smashed to pieces welding slag using mashing device 4, and useless rust fragment and welding slag then are sucked into welding slag using vacuum cleaner 52
In storage box 51, whole scarfing cinder process is completed.
The above is only preferred embodiment of the present utility model, and protection domain of the present utility model is not limited merely to
Above-described embodiment, all technical schemes belonged under the utility model thinking belong to protection domain of the present utility model.Should refer to
Go out, for those skilled in the art, some improvement under the premise of the utility model principle is not departed from and
Retouching, these improvements and modifications also should be regarded as protection domain of the present utility model.
Claims (10)
1. a kind of gantry welder slag removing mechanism, including welding gun seat (2) and the welding gun (1) of welding gun (2) lower end is arranged on, its feature
It is that described welding gun seat (2) edge is detachably provided with the first support frame (3), and the first support frame (3) lower end is provided with use
In the mashing device (4) for smashing welding slag to pieces and the clearing apparatus (5) for automatic cleaning welding slag, the mashing device (4) and clean
The movement locus of device (5) matches with the movement locus of welding gun (1).
2. gantry welder slag removing mechanism according to claim 1, it is characterised in that the mashing device (4) is including vertical
Be arranged on the first support frame (3) in welding gun (1) and smash motor (41) to pieces, it is described smash to pieces motor (41) away from rotating shaft one end with
First support frame (3) is fixedly connected, and is connected with rotating shaft and smashs wheel rim (42) to pieces, described to smash circumferential along it on the outside of wheel rim (42) to pieces
Even being provided with some smashs block (43) to pieces.
3. gantry welder slag removing mechanism according to claim 2, it is characterised in that wheel rim (42) outside of smashing to pieces is along it
Some storage tanks (44) are circumferentially evenly arranged with, described one end for smashing block (43) to pieces is arranged in the storage tank (44), and institute
Notch to the bottom land direction for smashing block (43) to pieces along storage tank (44) is stated to be connected with storage tank (44) sliding.
4. gantry welder slag removing mechanism according to claim 3, it is characterised in that set on storage tank (44) inwall
There is bolster (45).
5. gantry welder slag removing mechanism according to claim 1, it is characterised in that the clearing apparatus (5) is including removable
Unload the welding slag storage box (51) that is arranged on the first support frame (3) and be arranged at the first support frame (3) lower end and stored with welding slag
The vacuum cleaner (52) of case (51) connection, the vacuum cleaner (52) is arranged at side of the mashing device (4) away from welding gun (1).
6. gantry welder slag removing mechanism according to claim 1, it is characterised in that described welding gun seat (2) lower end coaxially sets
Rotor plate (6) is equipped with, the rotor plate (6) is connected with welding gun seat (2) around axis rotation, and first support frame (3) passes through
Bolt is connected with the edge of the rotor plate (6).
7. gantry welder slag removing mechanism according to claim 6, it is characterised in that the lower end connection of welding gun seat (2)
There is rotary electric machine (61), gear (62) is fixedly connected with the rotating shaft of the rotary electric machine (61), the rotor plate (6) is in a ring
Set and be provided with the annular rack (63) engaged with the gear (62) on the inwall of its inner ring.
8. gantry welder slag removing mechanism according to claim 1, it is characterised in that the slag removing mechanism also includes being arranged at
Derusting device (7) of the welding gun (1) away from mashing device (4) side.
9. gantry welder slag removing mechanism according to claim 8, it is characterised in that the derusting device (7) including with weldering
The second support frame (71) that gun platform (2) is detachably connected, the lower end of second support frame (71) is provided with perpendicular to welding gun (1)
Rust cleaning motor (72), rust cleaning disk (73) is connected with the rotating shaft of rust cleaning motor (72).
10. gantry welder slag removing mechanism according to claim 9, it is characterised in that rust cleaning disk (73) top is set
There is baffle plate (74).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621325000.XU CN206305639U (en) | 2016-12-06 | 2016-12-06 | Gantry welder slag removing mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621325000.XU CN206305639U (en) | 2016-12-06 | 2016-12-06 | Gantry welder slag removing mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206305639U true CN206305639U (en) | 2017-07-07 |
Family
ID=59249917
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621325000.XU Expired - Fee Related CN206305639U (en) | 2016-12-06 | 2016-12-06 | Gantry welder slag removing mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206305639U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110899924A (en) * | 2019-11-26 | 2020-03-24 | 中建钢构有限公司 | Welding slag cleaning device, welding head and welding system |
| CN114799694A (en) * | 2022-05-13 | 2022-07-29 | 井关农机(常州)有限公司 | Automatic welding tool system of rice transplanter |
| CN114952057A (en) * | 2022-05-23 | 2022-08-30 | 湖南省银峰新能源有限公司 | Welding device for production of redox flow vanadium battery |
-
2016
- 2016-12-06 CN CN201621325000.XU patent/CN206305639U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110899924A (en) * | 2019-11-26 | 2020-03-24 | 中建钢构有限公司 | Welding slag cleaning device, welding head and welding system |
| WO2021103635A1 (en) * | 2019-11-26 | 2021-06-03 | 中建科工集团有限公司 | Welding slag clearing device, welding machine head and welding system |
| CN114799694A (en) * | 2022-05-13 | 2022-07-29 | 井关农机(常州)有限公司 | Automatic welding tool system of rice transplanter |
| CN114952057A (en) * | 2022-05-23 | 2022-08-30 | 湖南省银峰新能源有限公司 | Welding device for production of redox flow vanadium battery |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170707 Termination date: 20191206 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |