CN206305570U - 2M automatic soldering device - Google Patents
2M automatic soldering device Download PDFInfo
- Publication number
- CN206305570U CN206305570U CN201621161738.7U CN201621161738U CN206305570U CN 206305570 U CN206305570 U CN 206305570U CN 201621161738 U CN201621161738 U CN 201621161738U CN 206305570 U CN206305570 U CN 206305570U
- Authority
- CN
- China
- Prior art keywords
- clamp
- welding
- detection head
- slide rail
- fixed cage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 238000005476 soldering Methods 0.000 title claims abstract description 22
- 230000003028 elevating effect Effects 0.000 claims abstract description 20
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 30
- 238000001514 detection method Methods 0.000 claims description 23
- 229910052742 iron Inorganic materials 0.000 claims description 15
- 238000012546 transfer Methods 0.000 claims description 14
- 229910000679 solder Inorganic materials 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 8
- 239000000725 suspension Substances 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 abstract description 44
- 238000003466 welding Methods 0.000 abstract description 27
- 238000012360 testing method Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 11
- 238000003032 molecular docking Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Landscapes
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
A kind of 2M automatic soldering device, belongs to welding technology field.The purpose of this utility model is to provide one kind when welding is by 2M and coaxial line using purely mechanic operation, and improves 2M automatic soldering device of welding precision.The utility model includes elevating mechanism, welding mechanism, Song Xi mechanisms, thread clamping mechanism, guide rail mechanism, 2M fixed mechanism, testing agency.The utility model can automatically control elevating mechanism, welding mechanism, Song Xi mechanisms, testing agency and observed on the screen on casing by Internal camera head welding situation can realize continuous welding, be capable of achieving streamline produce automatically, instead of most of hand labor, drastically increase production efficiency.Labour intensity, improve production efficiency can be reduced.
Description
Technical field
The utility model belongs to welding technology field.
Background technology
Welding for 2M at present uses human weld's mode.Specifically, 2M is fixed, by coaxial line
Core stretch into the middle of, the two is welded by flatiron then.This mode hand labor intensity is big, low production efficiency.
The content of the invention
The purpose of this utility model is to provide one kind when welding is by 2M and coaxial line using purely mechanic operation, and carries
2M automatic soldering device of welding precision high.
Lifting supporting plate of the present utility model is arranged on base by mounting hole, and lifting is provided with lifting supporting plate
Track base, riser guide is provided with riser guide seat, leading screw support is installed with lifting supporting plate, on leading screw support
Spindle motor is installed, elevating screw is installed on the axle of spindle motor, lifting slider front end sleeve on riser guide, rear end with
Elevating screw screw thread is matched, and flatiron seat is provided with lifting slider, and suspension clamp is provided with flatiron seat, and suspension clamp is clamped in flatiron dress
Put, soldering iron device lower end is stuck on flatiron bracket, fan, wind are provided with by blower tray outside the heating position of soldering iron device
Fan support is arranged on flatiron seat, and the solder horn on soldering iron device passes through flatiron bracket；Aft ramp is installed in base rear end to consolidate
Determine bearing, front end is provided with preceding slide rail hold-down support, and cunning is provided between preceding slide rail hold-down support and aft ramp hold-down support
Rail, stock, 2M headgears frame, rear fixed cage, preceding fixed cage are installed on slide rail from rear to the preceding detection head that is set with successively,
Detection head is installed and detection head mounting bracket is provided with stock, and detection head passes through screw thread Matching installation in detection head mounting bracket, and
And be connected with 2M through detection head mounting bracket；2M firm banking is installed, in 2M firm banking in the middle of 2M headgear framves
Portion is provided with 2M head grippers, and 2M is clipped in 2M head grippers；Folder is installed between rear fixed cage and preceding fixed cage
Line apparatus, the structure of wire-clamping device is：Lower clamp two ends are arranged on rear fixed cage and preceding fixed cage, on lower clamp
Face is upper clamp, clamp transfer ear and lower clamp transfer ear on the same side of upper clamp and lower clamp has respectively, on
Clamp transfer ear and lower clamp transfer ear are through in rotating shaft, and clamp is provided with the face that upper clamp and lower clamp are contacted
Groove, coaxial line is clamped in clamp groove, and tin-tube groove is provided with upper clamp, and liquid tin-tube is placed in tin-tube groove；Installed on base
There is fixture bearing, fixture one end is stuck in the draw-in groove of fixture bearing upper end, and the other end is enclosed within slide rail, the correspondence 2M in the middle part of fixture
There is 2M chuck corresponding with 2M upper surface at head.
The utility model is provided with pull-out handle in preceding fixed cage lateral surface.
The utility model is provided with lifting supporting plate and subtracts counterweight tank.
The utility model can automatically control elevating mechanism, welding mechanism, Song Xi mechanisms, testing agency and by inside
Camera observed on the screen on casing welding situation can realize continuous welding, be capable of achieving streamline produce automatically, instead of big
Part hand labor, drastically increase production efficiency.Labour intensity, improve production efficiency can be reduced.
Brief description of the drawings
Fig. 1 is the utility model structural representation；In figure：1st, lifting slider；2nd, supporting plate is lifted；3rd, riser guide；4、
Subtract counterweight tank；5th, slide rail；6th, upper clamp；7th, liquid tin-tube；8th, preceding fixed cage；9th, preceding slide rail hold-down support；10th, base；11、
Coaxial line；12nd, handle is pulled out；13rd, lower clamp；14th, 2M firm banking；15th, rear fixed cage；
16th, 2M headgears frame；17th, fixture bearing；18th, fixture；19th, aft ramp hold-down support；20th, detection head；21st, detection head
Mounting bracket；22nd, solder horn；23rd, flatiron bracket；24th, blower tray；25th, soldering iron device；26th, suspension clamp；27th, flatiron seat；28th, silk
Thick stick motor；29th, riser guide seat；
Fig. 2 is the utility model elevating mechanism left view；In figure：30th, fan；31 elevating screws；32nd, leading screw support；
Fig. 3 is each part annexation figure on the utility model base；In figure：33rd, detection head installs stock；34th, install
Hole；35th, 2M heads；36th, coaxial line and 2M docking site；37th, rotating shaft；38th, upper clamp transfer ear；39th, lower clamp transfer ear；
Fig. 4 is the utility model thread clamping mechanism schematic diagram；In figure：40th, clamp groove；41st, tin-tube groove.
Specific embodiment
The utility model lifting supporting plate 2 is arranged on base 10 by mounting hole 34, and lifting supporting plate 2 is mainly to ironing
Iron head carries out elevating control, and riser guide seat 29 is provided with lifting supporting plate 2, and lifting is provided with riser guide seat 29
Guide rail 3, leading screw support 32 is installed with lifting supporting plate 2, and spindle motor 28, leading screw electricity are provided with leading screw support 32
Elevating screw 31 is installed on the axle of machine 28, the front end sleeve of lifting slider 1 on riser guide 3, rear end and the screw thread of elevating screw 31
Matching, is provided with flatiron seat 27 on lifting slider 1, and suspension clamp 26 is provided with flatiron seat 27, and suspension clamp 26 is clamped in soldering iron device
25, the lower end of soldering iron device 25 is stuck on flatiron bracket 23, is installed by blower tray 24 outside the heating position of soldering iron device 25
There is fan 30, blower tray 24 is arranged on flatiron seat 27, and the solder horn 22 on soldering iron device 25 passes through flatiron bracket 23；Pass through
The work of spindle motor, adjusts the rotation of elevating screw, so that drive the lifting slider being engaged with and flatiron seat to move up and down,
And riser guide typically uses two, the held stationary when soldering iron device is lifted will not rotate along elevating screw, by these
The cooperation of mechanism, can be such that solder horn smoothly moves up and down.Fan is that correspondence heats position in soldering iron device, is prevented
Only when solder horn carries out electrified regulation, influence neighbouring elevating mechanism excessively high temperature and damage.
Aft ramp hold-down support 19 is installed in the rear end of base 10, front end is provided with preceding slide rail hold-down support 9, in preceding slide rail
Slide rail 5 is installed, slide rail 5 is fixed with preceding slide rail hold-down support 9 and aft ramp between hold-down support 9 and aft ramp hold-down support 19
The installation of bearing 19 can take various forms, threaded connection, bayonet lock connection etc., as long as conveniently removing and installing.In cunning
Stock 33,2M headgears frame 16, rear fixed cage 15, preceding fixed cage 8 are installed from rear to the preceding detection head that is set with successively on rail 5,
Installed in detection head and detection head mounting bracket 21 is installed on stock 33, detection head 20 is installed by screw thread Matching installation in detection head
In frame 21, and it is connected through detection head mounting bracket 21 first with 2M 35；2M firm banking 14 is installed in the middle of 2M headgears frame 16,
2M head grippers are provided with the 2M middle part of firm banking 14,2M first 35 is clipped in 2M head grippers；In rear fixed cage 15 and preceding
Wire-clamping device is installed between fixed cage 8, the structure of wire-clamping device is：The lower two ends of clamp 13 are arranged on rear fixed cage
15 and preceding fixed cage 8 on, lower clamp 13 is above upper clamp 6, in the same side of upper clamp 6 and lower clamp 13 point
There are not upper clamp transfer ear 38 and lower clamp transfer ear 39, upper clamp transfer ear 38 and lower clamp transfer ear 39 are through rotating shaft 37
On, clamp groove 40 is provided with the face that upper clamp 6 and lower clamp 13 are contacted, coaxial line 11 is clamped in clamp groove 40,
Tin-tube groove 41 is provided with upper clamp 6, liquid tin-tube 7 is placed in tin-tube groove 41；Fixture bearing 17, fixture are installed on base 10
18 one end are stuck in the draw-in groove of the upper end of fixture bearing 17, and the other end is enclosed within slide rail 5, are had at the corresponding 2M first 35 in the middle part of fixture 18
The corresponding 2M chuck in first with 2M 35 upper surface.Herein the mechanism on base be for making by 2M, coaxial line, scolding tin, inspection
Various functions are integrated into one by the equipment that measurement equipment easily docked, and welded, detecting welded condition in a set of integral device
Rise, convenient operation, and increased bonding accuracy.
Coaxial line is stretched into by clamp groove, and right with 2M be stuck in 2M firm banking middle part 2M head gripper
Connect, 2M rear end is docked with detection head, and liquid tin-tube is connected with liquid tin device, and the front end of liquid tin-tube is right with coaxial line and 2M
36 correspondences of socket part position, the tin liquor that this sample liquid tin-tube is sent out just flows to coaxial line and 2M docking site, and now solder horn declines
And also corresponding this position is welded together by coaxial line and 2M accordingly, whether welding completes, and is detected by detection head and obtained
Data.
The utility model is provided with pull-out handle 12 in the lateral surface of preceding fixed cage 8.
The utility model is provided with lifting supporting plate 2 and subtracts counterweight tank 4.
The utility model includes elevating mechanism, welding mechanism, Song Xi mechanisms, thread clamping mechanism, guide rail mechanism, 2M fixed machine
Structure, testing agency；
The elevating mechanism traction welding mechanism carries out oscilaltion, and stringing mechanism moves right on guide rail mechanism will be same
Axis stretches into 2M core, in Song Xi mechanisms send tin-tube by scolding tin send into the 2M surface of core, testing agency be moved to the left with
2M mating connection, elevating mechanism completes welding during welding mechanism is sent into 2M fixed mechanism；And by automatic control system
Path is detected whether to judge whether welding succeeds
Robot welding system further includes Cun Xi mechanisms, and the mechanism includes scolding tin frame and geometrical clamp, is capable of achieving butt welding
The replacing of tin；It is used for placing entire bundle scolding tin on scolding tin frame, geometrical clamp is fixed scolding tin, prevents scolding tin from falling in carrying system
From scolding tin frame.
Robot welding system further includes system cabinet shell, and the whole system is all located within the casing, casing
One electronic curtain of upper insertion, can be by situation in Internal camera head real-time monitored case.
The solder horn of non-standard component, and radiator fan are placed on welding mechanism；Solder horn is design of the present utility model
Product, is specially applicable this 2M welding.
Have whether placement 2M welds successful path testing agency positioned at the 2M rear end of fixed mechanism.
Described 2M fixed mechanism, welding mechanism, stringing mechanism, testing agency can just be connected, 2M fixation
Mechanism is to combine to be designed according to this 2M structure and welded solder horn, in the absence of cooperation failure
Situation.
One is set on 2M described fixed mechanism and steps up the fixture of 2M, realize whole welding process it is reliable and stable,
It is accurate.
The elevating mechanism, thread clamping mechanism, testing agency are slided all on guide rail mechanism, and elevating mechanism is by motor as shifting
Dynamic power source, thread clamping mechanism and testing agency by moving manually.
Claims (3)
1. a kind of 2M automatic soldering device, it is characterised in that：Lifting supporting plate（2）By mounting hole（34）Installed in base
（10）On, in lifting supporting plate（2）On be provided with riser guide seat（29）, riser guide seat（29）On riser guide is installed
（3）, in lifting supporting plate（2）On be installed with leading screw support（32）, leading screw support（32）On spindle motor is installed（28）,
Spindle motor（28）Axle on elevating screw is installed（31）, lifting slider（1）Front end sleeve is in riser guide（3）On, rear end with
Elevating screw（31）Screw thread is matched, in lifting slider（1）On be provided with flatiron seat（27）, flatiron seat（27）On suspension clamp is installed
（26）, suspension clamp（26）It is clamped in soldering iron device（25）, soldering iron device（25）Lower end is stuck in flatiron bracket（23）On, in soldering iron device
（25）Heating position outside pass through blower tray（24）Fan is installed（30）, blower tray（24）Installed in flatiron seat（27）
On, soldering iron device（25）On solder horn（22）Through flatiron bracket（23）；In base（10）Rear end is provided with aft ramp and fixes
Bearing（19）, front end is provided with preceding slide rail hold-down support（9）, in preceding slide rail hold-down support（9）With aft ramp hold-down support（19）
Between slide rail is installed（5）, in slide rail（5）On from it is rear to preceding be set with successively detection head install stock（33）, 2M headgear framves
（16）, rear fixed cage（15）, preceding fixed cage（8）, stock is installed in detection head（33）On detection head mounting bracket is installed
（21）, detection head（20）By screw thread Matching installation in detection head mounting bracket（21）It is interior, and through detection head mounting bracket（21）
With 2M heads（35）Connection；2M headgear framves（16）Centre is provided with 2M firm banking（14）, in 2M firm banking（14）Middle part
It is provided with 2M head grippers, 2M heads（35）It is clipped in 2M head grippers；In rear fixed cage（15）With preceding fixed cage（8）Between
Wire-clamping device is installed, the structure of wire-clamping device is：Lower clamp（13）Two ends are arranged on rear fixed cage（15）With preceding fixation
Stock（8）On, lower clamp（13）The above is upper clamp（6）, in upper clamp（6）With lower clamp（13）The same side point
There is not upper clamp transfer ear（38）With lower clamp transfer ear（39）, upper clamp transfer ear（38）With lower clamp transfer ear（39）It is through
Rotating shaft（37）On, in upper clamp（6）With lower clamp（13）Clamp groove is provided with the face of contact（40）, coaxial line（11）Folder
Hold in clamp groove（40）It is interior, in upper clamp（6）It is provided with tin-tube groove（41）, liquid tin-tube（7）It is placed in tin-tube groove（41）It is interior；In base
（10）On fixture bearing is installed（17）, fixture（18）One end is stuck in fixture bearing（17）In the draw-in groove of upper end, the other end is enclosed within
Slide rail（5）On, in fixture（18）Middle part correspondence 2M heads（35）Place has and 2M heads（35）The corresponding 2M chuck in upper surface.
2. 2M automatic soldering device according to claim 1, it is characterised in that：In preceding fixed cage（8）Lateral surface is pacified
Equipped with pull-out handle（12）.
3. 2M automatic soldering device according to claim 1, it is characterised in that：In lifting supporting plate（2）On be provided with and subtract
Counterweight tank（4）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621161738.7U CN206305570U (en) | 2016-10-24 | 2016-10-24 | 2M automatic soldering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621161738.7U CN206305570U (en) | 2016-10-24 | 2016-10-24 | 2M automatic soldering device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206305570U true CN206305570U (en) | 2017-07-07 |
Family
ID=59242810
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621161738.7U Withdrawn - After Issue CN206305570U (en) | 2016-10-24 | 2016-10-24 | 2M automatic soldering device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206305570U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106378509A (en) * | 2016-10-24 | 2017-02-08 | 国网吉林省电力有限公司检修公司 | 2M head automatic welding device |
-
2016
- 2016-10-24 CN CN201621161738.7U patent/CN206305570U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106378509A (en) * | 2016-10-24 | 2017-02-08 | 国网吉林省电力有限公司检修公司 | 2M head automatic welding device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170707 Effective date of abandoning: 20181204 |