CN206279313U - A kind of device suitable for rapier loom real-time detection fabric quality - Google Patents
A kind of device suitable for rapier loom real-time detection fabric quality Download PDFInfo
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- CN206279313U CN206279313U CN201621285524.0U CN201621285524U CN206279313U CN 206279313 U CN206279313 U CN 206279313U CN 201621285524 U CN201621285524 U CN 201621285524U CN 206279313 U CN206279313 U CN 206279313U
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- cloth
- imaging device
- rapier loom
- control system
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- 239000004744 fabric Substances 0.000 title claims abstract description 104
- 238000011897 real-time detection Methods 0.000 title claims abstract description 17
- 238000003384 imaging method Methods 0.000 claims abstract description 62
- 238000007600 charging Methods 0.000 claims abstract description 32
- 238000001514 detection method Methods 0.000 claims abstract description 27
- 238000007599 discharging Methods 0.000 claims abstract description 27
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 238000003780 insertion Methods 0.000 claims abstract description 8
- 230000037431 insertion Effects 0.000 claims abstract description 8
- 238000009434 installation Methods 0.000 abstract description 4
- 230000015572 biosynthetic process Effects 0.000 abstract description 2
- 230000002045 lasting effect Effects 0.000 abstract description 2
- 238000003786 synthesis reaction Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 20
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 238000011017 operating method Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
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Abstract
The utility model discloses a kind of device suitable for rapier loom real-time detection fabric quality, device is arranged between the takers-in of rapier loom and weft insertion structure, including fixed support, drive mechanism, location structure, detection structure and control system；Drive mechanism, detection structure, location structure and control system are installed on fixed support；Detection structure is hollow housing, the side of housing is provided with charging aperture, opposite side is provided with discharging opening, cloth detect tank is provided between charging aperture and discharging opening, imaging device is provided with the top of cloth detect tank, the bottom of cloth detect tank is provided with multigroup shot-light structure of parallel installation, and single group shot-light structure is combined by installing multiple shot-lights in alignment；A set of fabric quality detection means that the utility model passes through the addition on traditional rapier loom, by imaging device and the synthesis of computer control system, by in the cloth cover situation continuous transmission of lasting transmission to control system, contrasted with the standard specimen in control system, judged whether fabric quality is qualified；It is simple to operate.
Description
Technical field
It is applied to rapier loom real-time detection cloth cover matter the present invention relates to the field of production of loom, more particularly to one kind
The device of amount.
Background technology
Rapier loom only has as the loom that the daily production of enterprise is commonly used, and the kind of the pin of one ten thousand often has heavy yarn quality to ask
Topic is complained, and spinner is very difficult on board to be found, but has produced flaw cloth when rear road arranging process is found.
These flaw cloth can not find in time in process of production, because rapier loom sheet is as consecutive production, therefore
Loom after continuous production can produce flaw cloth more long, and only after the inspection of rear enclosure arranging process, operating personnel can just be carried out
Maintenance shut-downs, have produced substantial amounts of flaw cloth during discovery, the rapier loom of the Suzhou generation connection kind that our company uses exists
In December, 2015 just produces the cloth such as nearly 1000 meters of heavy yarn drop；Simultaneously, due to rapier loom itself in process of production,
Position between takers-in and weft insertion structure is smaller, dark, and operating personnel cannot be by naked eyes or common illuminations
It is determined that surface of weaving cotton cloth is with the presence or absence of quality problems；It is consecutive production, common operating personnel to be additionally, since rapier loom
Cannot continuous observation cloth surface quality, it is easy to fatigue, bothersome laborious, operating efficiency is low.
The content of the invention
For above-mentioned problem, the cloth cover of rapier loom is carried out in real time present invention aim at a kind of convenience is provided
Detection, detection is accurate, convenient and strength-saving, the device of high working efficiency.
In order to achieve the above object, the technical solution adopted by the present invention is as follows：One kind is applied to rapier loom real-time detection
The device of fabric quality, described device is arranged between the takers-in of rapier loom and weft insertion structure, and described device includes
Fixed support, drive mechanism, location structure, detection structure and control system；Described drive mechanism, detection structure, positioning knot
Structure and control system are installed on fixed support；Described detection structure is hollow housing, and the side of housing is provided with charging
Mouthful, opposite side is provided with discharging opening, cloth detect tank is provided between charging aperture and discharging opening, and imaging is provided with the top of cloth detect tank
Device, the bottom of cloth detect tank is provided with multigroup shot-light structure of parallel installation, and single group shot-light structure is in alignment by installing
Multiple shot-lights combine；Location structure is equipped with the charging aperture and discharging opening of housing, described location structure is by vertical
The height-regulating slot of installation and two positioning disk rollers are constituted, and positioning disk roller is movably arranged on height-regulating slot, and described determines
Position disk roller is connected on drive mechanism by transmission belt.
The location structure of charging aperture side of the present invention is provided with charging imaging device, and described takers-in is provided with
Discharging imaging device, is detected, by the imaging dress that discharges by feeding imaging device to detecting the cloth cover of the charging aperture of structure
The cloth cover for putting the discharge end to detecting structure detects that conveniently both carry out comprehensive right with the information of detection means inside photographing
Than the testing result of calibration detection apparatus.
The inside of drive mechanism of the present invention is provided with driving motor, and the two ends of driving motor are equipped with drive, described
Drive by transmission belt be connected to positioning disk roller on；It is fixed on charging aperture and discharging opening position to be driven respectively by driving motor
The height of position disk roller, according to different cloth species, selection cloth facilitates imaging device to clap in the working depth of cloth detect tank
Take the photograph imaging.
Takers-in of the present invention is provided with emergent cloth and stops sluice gate, and described emergent cloth stops sluice gate by control
Connection processed in control system, when device is detected there are quality problems in design on fabric surface when, rapier loom is stopped, cloth
There is certain inertia in material, in order to ensure accuracy of detection, prevent cloth cover position from shifting in motion process, by cloth of meeting an urgent need
Material sluice gate of stopping is stopped cloth.
Imaging device of the present invention is movably arranged on the top of cloth detect tank, described charging imaging device, goes out
Material imaging device and imaging device are connected in control system by control circuit；By control system be uniformly controlled it is multiple into
Convenient that the normal pictures that the picture that multiple imaging devices shoot is stored with system are compared as device, multiple angles are different
Position is contrasted, and versus speed is fast, and detection is accurate.
The cloth detect tank of imaging device both sides of the present invention is provided with light filling shot-light；Due to the internal light of device
Dark, light filling shot-light is used for the light filling of the normal photographing of imaging device, it is ensured that shooting effect.
A kind of fabric quality real-time detection method real-time detection fabric quality suitable for rapier loom of the present invention
Method, described method comprises the following steps：
1) before rapier loom is started working, the species and parameter information of cloth are input in control system, control system
Determine the transmission speed of the working depth, the shooting angle of imaging device and cloth of positioning disk roller on charging aperture and discharging opening；
2) rapier loom is started working, and cloth is moved from weft insertion structure to takers-in, and period sequentially passes through charging aperture, cloth
Material detect tank and discharging opening, when cloth passes through cloth detect tank, light filling shot-light is opened, and imaging device carries out batch (-type) and takes pictures or take the photograph
Picture；
3) information that control system shoots imaging device is contrasted with the information of its internal reservoir, real-time detection cloth
The surface quality of material；
4）When the information that imaging device shoots is identical with the information of internal reservoir, rapier loom normal work；
5）When the information that imaging device shoots is different from the information of internal reservoir, rapier loom is stopped, cloth of meeting an urgent need
Material sluice gate of stopping is stopped cloth, and light filling shot-light is closed, and multigroup shot-light structure is opened successively, when every group of shot-light is opened, imaging device
Shot once, control system is contrasted the multiple information for shooting respectively, positioning design on fabric surface quality occurs deviation
Particular location；
6）Control system alert, reminds staff to be overhauled；
7）After the completion of maintenance, device repeats step 2）With step 3）Operation, normal work.
Step 5 of the present invention）Operating process in, in the same time, single group shot-light structure open when, other group
Shot-light is closed, the shooting angle of the imaging device left rotation and right rotation with the open position of shot-light.
Step 5 of the present invention）Operating process in, while shooting, charging and goes out imaging device imaging device
Material imaging device is shot simultaneously, and the surface quality of feed zone and discharging opening cloth cover is compared in real time.
Step 5 of the present invention）Operating process in, positioning disk roller control cloth height be adjustable.
The advantage of the invention is that：The present invention detects dress by a set of fabric quality added on traditional rapier loom
Put, by imaging device and the synthesis of computer control system, by the cloth cover situation continuous transmission of lasting transmission to control system
In, contrasted with the standard specimen in control system, judge whether fabric quality is qualified；When judging that fabric quality is unqualified, lead to
Cross more that accurately testing calibration device is calibrated, judge the underproof accurate site of fabric quality, facilitate operating personnel's root
The error position of rapier loom is found out according to underproof site, to follow-up service work provides convenient, normal life is not influenceed
Produce, the disqualification rate of the cloth cover for greatly reducing, operating personnel can find heavy yarn defect in therefrom process, and fault is in weaving process
Just it is under control, the defective cloth such as drop is greatly reduced, the cloth such as heavy yarn drop is monthly controlled at 20 meters or so now, and production cost is significantly
Reduce.
Brief description of the drawings
Fig. 1 is apparatus structure sketch of the invention；
Fig. 2 is apparatus structure enlarged drawing of the invention；
Fig. 3 is image device structure sketch of the invention；
Fig. 4 is the structure diagram of single group shot-light structure of the invention.
Wherein, 1 weft insertion structure, 2 takers-ins, 3 fixed supports, 4 drive mechanisms, 5 detection structures, 6 control systems,
7 location structures, 8 positioning disk rollers, 9 transmission belts, 10 cloth detect tanks, 11 discharging imaging devices, 12 charging imaging devices,
13 emergent clothes are stopped sluice gate, 14 clothes, 15 charging apertures, 16 discharging openings, 17 height-regulating slots, 18 imaging devices, 18-
1 rotational structure, 19 light filling shot-lights, 20 shot-light structures, 20-1 shot-lights, 21 driving motors.
Specific embodiment
The present invention is described in further detail with specific embodiment for explanation below in conjunction with the accompanying drawings.
Embodiment 1：A kind of device suitable for rapier loom real-time detection fabric quality as shown in Fig. 1,2,3 and 4, institute
The device stated is arranged between the takers-in 2 of rapier loom and weft insertion structure 1, and described device includes fixed support 3, transmission knot
Structure 4, location structure 8, detection structure 5 and control system 6；Described drive mechanism 4, detection structure 5, location structure 7 and control
System 6 is installed on fixed support 3.
Detection structure 5 is hollow housing, and the side of housing is provided with charging aperture 15, and opposite side is provided with discharging opening 16, charging
Cloth detect tank 10 is provided between mouth 15 and discharging opening 16, the top of cloth detect tank 10 is provided with imaging device 18, cloth detection
The bottom of groove 10 is provided with multigroup shot-light structure 20 of parallel installation, and single group shot-light structure 20 is penetrated by installing multiple in alignment
Lamp 20-1 is combined；Location structure 7 is equipped with the charging aperture 15 and discharging opening 16 of housing, described location structure 7 is by erecting
The straight height-regulating slot 17 installed and two positioning disk rollers 8 are constituted, and positioning disk roller 8 is movably arranged on height-regulating slot 17,
Described positioning disk roller 8 is connected on drive mechanism 4 by transmission belt 9.
Embodiment 2：As shown in Fig. 1,2,3 and 4, the location structure 7 of the side of charging aperture of the present invention 15 is provided with charging imaging
Device 12, described takers-in 2 is provided with discharging imaging device 11, by feeding 12 pairs of chargings of detection structure 5 of imaging device
The cloth cover of mouth is detected, detected by the cloth cover of the 11 pairs of discharge ends of detection structure 5 of imaging device that discharge, both convenient
Comprehensive Correlation, the testing result of calibration detection apparatus 10 are carried out with the information of the inside photographing of detection means 10.
Embodiment 3：As shown in Fig. 1,2,3 and 4, the inside of drive mechanism of the present invention 4 is provided with driving motor 21, driving motor
21 two ends are equipped with drive, and described drive is connected on positioning disk roller 8 by transmission belt 9；By driving motor 21
The height that disk roller 8 is positioned on charging aperture 15 and the position of discharging opening 16 is driven respectively, according to different cloth species, selects cloth 14
Working depth in cloth detect tank 10, facilitates imaging device 18 to shoot imaging.
Embodiment 4：As shown in Fig. 1,2,3 and 4, takers-in of the invention 2 is provided with emergent cloth and stops sluice gate 11, described
Emergent cloth sluice gate 11 of stopping be connected in control system 6 by control circuit, when device detects that design on fabric surface has matter
During amount problem, rapier loom is stopped, and cloth has certain inertia in motion process, in order to ensure accuracy of detection, prevents
Only cloth cover position shifts, and is stopped cloth 14 by emergent cloth sluice gate 13 of stopping.
Embodiment 5：As shown in Fig. 1,2,3 and 4, imaging device of the present invention 18 is movably arranged on cloth detect tank 10
Top, described charging imaging device 12, discharging imaging device 11 and imaging device 18 are connected to control by control circuit
In system processed 6；Multiple imaging devices 11,12 or 18 are uniformly controlled by control system 6, it is convenient to shoot multiple imaging devices 18
The normal pictures that are stored with system of picture compare, while multiple angles are presented, diverse location is contrasted, versus speed
Hurry up, detection is accurate.
Embodiment 6：As shown in Fig. 1,2,3 and 4, set in the cloth detect tank 10 of the both sides of imaging device of the present invention 18
There is light filling shot-light 19；Because the internal light of device is dark, light filling shot-light 19 is used for the light filling of the normal photographing of imaging device, protects
Card shooting effect.
Embodiment 7：As shown in Fig. 1,2,3 and 4, a kind of fabric quality real-time detection method suitable for rapier loom is real-time
The method for detecting fabric quality, described method comprises the following steps：
1) before rapier loom is started working, the species and parameter information of cloth are input in control system 6, control system
System 6 determines to position working depth, the shooting angle of imaging device 18 and the cloth 14 of disk roller 8 on charging aperture 15 and discharging opening 16
Transmission speed；
2) rapier loom is started working, and cloth is moved from weft insertion structure 1 to takers-in 2, and period sequentially passes through charging aperture
15th, cloth detect tank 10 and discharging opening 16, when cloth 14 passes through cloth detect tank 10, light filling shot-light 19 is opened, imaging device 18
Batch (-type) is carried out to take pictures or image；
3) information that control system 6 shoots imaging device 18 is contrasted with the information of its internal reservoir, real-time detection
The surface quality of cloth 14；
4）When the information that imaging device 18 shoots is identical with the information of internal reservoir, rapier loom normal work；
5）When the information that imaging device 18 shoots is different from the information of internal reservoir, rapier loom is stopped, and meets an urgent need
Cloth sluice gate 13 of stopping is stopped cloth, and light filling shot-light 19 is closed, and multigroup shot-light structure 20 is opened successively, and every group of shot-light 20 is opened
When, imaging device 18 is shot once, and control system 6 is contrasted the multiple information for shooting respectively, positions the table of cloth 14
There is the particular location of deviation in face quality；
6）The alert of control system 6, reminds staff to be overhauled；
7）After the completion of maintenance, device repeats step 2）With step 3）Operation, normal work.
Embodiment 8：As shown in Fig. 1,2,3 and 4, other operating procedures are identical with the operating procedure in embodiment 7, for step
Rapid 5）Operating process in, in the same time, single group shot-light structure open when, other group shot-lights be closed, be imaged
The shooting angle of device left rotation and right rotation with the open position of shot-light.
Embodiment 9：As shown in Fig. 1,2,3 and 4, other operating procedures are identical with the operating procedure in embodiment 7, for step
Rapid 5）Operating process in, imaging device shoot while, charging imaging device and discharging imaging device simultaneously shot,
The surface quality of feed zone and discharging opening cloth cover is compared in real time.
Embodiment 10：As shown in Fig. 1,2,3 and 4, other operating procedures are identical with the operating procedure in embodiment 7, for
Step 5）Operating process in, positioning disk roller control cloth height be adjustable.
It should be noted that above-mentioned is only presently preferred embodiments of the present invention, not for limiting protection model of the invention
Enclose, any combination or equivalents made on the basis of above-described embodiment belong to protection scope of the present invention.
Claims (6)
1. a kind of device suitable for rapier loom real-time detection fabric quality, described device is arranged on batching for rapier loom
Between roller and weft insertion structure, it is characterised in that described device includes fixed support, drive mechanism, location structure, detection structure
And control system；Described drive mechanism, detection structure, location structure and control system are installed on fixed support；
Described detection structure is hollow housing, and the side of housing is provided with charging aperture, and opposite side is provided with discharging opening, charging aperture and
Cloth detect tank is provided between discharging opening, imaging device is provided with the top of cloth detect tank, the bottom of cloth detect tank is provided with flat
Multigroup shot-light structure that row is installed, single group shot-light structure is combined by installing multiple shot-lights in alignment；
Location structure is equipped with the charging aperture and discharging opening of housing, described location structure is by vertically-mounted height-regulating slot
Constituted with two positioning disk rollers, positioning disk roller is movably arranged on height-regulating slot, described positioning disk roller passes through transmission belt
It is connected on drive mechanism.
2. as claimed in claim 1 suitable for the device of rapier loom real-time detection fabric quality, it is characterised in that described
The location structure of charging aperture side is provided with charging imaging device, and described takers-in is provided with discharging imaging device.
3. as claimed in claim 1 suitable for the device of rapier loom real-time detection fabric quality, it is characterised in that the biography
The inside of dynamic structure is provided with driving motor, and the two ends of driving motor are equipped with drive, and described drive is connected by transmission belt
It is connected on positioning disk roller.
4. as claimed in claim 1 suitable for the device of rapier loom real-time detection fabric quality, it is characterised in that described
Takers-in is provided with emergent cloth and stops sluice gate, and described emergent cloth sluice gate of stopping is connected to control system by control circuit
On.
5. as claimed in claim 2 suitable for the device of rapier loom real-time detection fabric quality, it is characterised in that described
Imaging device is movably arranged on the top of cloth detect tank, described charging imaging device, discharging imaging device and imaging device
It is connected in control system by control circuit.
6. as claimed in claim 1 suitable for the device of rapier loom real-time detection fabric quality, it is characterised in that described
The cloth detect tank of imaging device both sides is provided with light filling shot-light.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621285524.0U CN206279313U (en) | 2016-11-28 | 2016-11-28 | A kind of device suitable for rapier loom real-time detection fabric quality |
| PCT/CN2016/108437 WO2018094769A1 (en) | 2016-11-28 | 2016-12-02 | Device and method for real-time inspection of fabric quality for rapier loom |
| KR1020177037717A KR20190086794A (en) | 2016-11-28 | 2016-12-02 | Apparatus and method for real-time detection of fabric surface quality of rapier loom |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621285524.0U CN206279313U (en) | 2016-11-28 | 2016-11-28 | A kind of device suitable for rapier loom real-time detection fabric quality |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206279313U true CN206279313U (en) | 2017-06-27 |
Family
ID=59075560
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621285524.0U Expired - Fee Related CN206279313U (en) | 2016-11-28 | 2016-11-28 | A kind of device suitable for rapier loom real-time detection fabric quality |
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| Country | Link |
|---|---|
| CN (1) | CN206279313U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106592072A (en) * | 2016-11-28 | 2017-04-26 | 江苏悦达家纺有限公司 | Apparatus and method for detecting fabric quality of rapier loom in real time |
-
2016
- 2016-11-28 CN CN201621285524.0U patent/CN206279313U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106592072A (en) * | 2016-11-28 | 2017-04-26 | 江苏悦达家纺有限公司 | Apparatus and method for detecting fabric quality of rapier loom in real time |
| CN106592072B (en) * | 2016-11-28 | 2018-03-27 | 江苏悦达家纺有限公司 | A kind of method for detecting fabric quality in real time suitable for rapier loom |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170627 |