CN206277754U - A kind of online composite equipment of resiliently-mounted floor - Google Patents
A kind of online composite equipment of resiliently-mounted floor Download PDFInfo
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- CN206277754U CN206277754U CN201621260910.4U CN201621260910U CN206277754U CN 206277754 U CN206277754 U CN 206277754U CN 201621260910 U CN201621260910 U CN 201621260910U CN 206277754 U CN206277754 U CN 206277754U
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- layers
- roller
- uncoiler
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- composite
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Abstract
The utility model discloses a kind of online composite equipment of resiliently-mounted floor, including five layers of hybrid system setting gradually from front to back, blowing oven, cold wind shaping equipment, three layers of hybrid system, Embosser, cooling device, back of the body printing equipment put, trimming device and devices for taking-up.The utility model is arranged on front side of the blowing oven of foaming production line and rear side by by the MULTILAYER COMPOSITE machine being combined for resiliently-mounted floor, resiliently-mounted floor is combined with after foaming before foaming, realize resiliently-mounted floor is combined online in foam production streamline, reduce the floor space of equipment, the operating personnel needed for resiliently-mounted floor production process are decreased simultaneously, the production efficiency of PVC floor layer is improve, so as to solve the problems, such as the Compound Machining low production efficiency of resiliently-mounted floor in the prior art.
Description
Technical field
The utility model belongs to plastic plate processing technical field, more particularly to a kind of resiliently-mounted floor is combined dress online
It is standby.
Background technology
With the structure of floor board for sports ground in resiliently-mounted floor, it is composited by eight layers, as shown in figure 1, reference is distinguished
For：1-UV wear-resistant coats, 2- hyaline layers, 3- printing layers, 4- flexible foamings layer, the fiberglass cloths of 5- first, 6- binder courses, 7-
Second fiberglass cloth, the closely knit foamed bottom layers of 8-.
Existing rolling process resiliently-mounted floor production method produces different-thickness different material composition by four-roll calender first
Plastic sheeting be combined for five layers of compounding machine, will flexible foaming layer, the first fiberglass cloth, binder course, the second glass fibers
Dimension layer of cloth and closely knit foamed bottom layer are compound, it is compound batch after it is standby for foaming embossing production line, foaming embossing returns to three after batching
Layer compounding machine is combined upper printing layer and hyaline layer again；It is compound batch after turn surface treating machine treatment UV wearing layers, tedious process, take
During expenses of labour, low production efficiency.
Utility model content
The utility model is in order to solve weak point of the prior art, there is provided a kind of operation is simple, saving of work and time, can be
The online composite equipment of resiliently-mounted floor of whole multiple workings is carried out on one production line.
In order to solve the above technical problems, the utility model is adopted the following technical scheme that：A kind of resiliently-mounted floor is combined dress online
It is standby, including five layers of hybrid system, blowing oven, cold wind shaping equipment, three layers of hybrid system, the embossing for setting gradually from front to back
Device, cooling device, back of the body printing equipment are put, trimming device and devices for taking-up；
Five layers of hybrid system include the first frame, the first uncoiler, the second uncoiler, the 3rd uncoiler, the 4th uncoiler
With the 5th uncoiler, the first uncoiler and the second uncoiler are separately positioned on the first frame front side, the 3rd uncoiler, the 4th uncoiling
Machine and the 5th uncoiler are successively set in the first frame from front to back, and the first pre- hot-rolling of selvage guide spread is provided with the first frame
Cylinder group, the second selvage guide spread preheating roller tube group, the 3rd selvage guide spread preheating roller tube group, the 4th selvage guide spread preheating roller tube group, the
Five selvage guide spread preheating roller tube groups, five layers of set composite and five layers of concentration composite roller；
Blowing oven and cold wind shaping equipment share a set of foraminous conveyer, and the driven roller of foraminous conveyer is arranged on the first machine
Frame rear side, the active roll tube of foraminous conveyer is located at cold wind shaping equipment rear side, is provided with blowing oven positioned at foraminous conveyer upper half
Hot air nozzle above and below width, cold wind shaping equipment is provided with foraminous conveyer above and below half range
Cold air nozzle；
Three layers of hybrid system include the second frame, and the second frame is provided with preceding cooling roller group, the 6th uncoiler, the 7th opens
Volume machine, the 6th selvage guide spread preheating roller tube group, the 7th selvage guide spread preheating roller tube group, the 8th selvage guide spread preheating roller tube group, three
Layer set composite and three layers of concentration composite roller, three layers of set composite and five layers of shape of set composite, size, construction, installation
Mode all same, three layers are concentrated composite roller and five layers of shape, size, construction, mounting means all same of concentration composite roller,
Preceding cooling roller group is located at the second frame front side；
Second frame rear side is provided with the adjustable type apparatus for baking above Embosser；
Cooling device includes the 3rd frame, and row's cooling roller is provided with the 3rd frame.
Five layers of set composite include rubber combined roller and drive oil cylinder, and rubber combined roller two ends are slided by slide construction
Dynamic to be located in the first frame, the clutch end and slide construction for driving oil cylinder are connected, and rubber combined roller is by driving
The top pressure of oil cylinder is concentrated composite roller parallel and is contacted with five layers.
The online complex method of the utility model, comprises the following steps：
（1）According to elastic floor construction, first by calendering host computer system produce different-thickness, different material composition it is close
Real foamed plastic film, with reference to plastic sheeting, flexible foaming plastic sheeting, printing plastic sheeting and transparent plastic film coil into
Volume is standby；And batched after closely knit foamed plastic film is fitted with the glass fabric purchased in process of production as bottom rolls up standby
With；
（2）By bottom volume, a roll of combine plastic sheeting, shroud glass fiber yardage roll, a roll of flexible foaming plastic sheeting, the
The flexible foaming plastic sheetings of volume two are placed individually into the second uncoiler, the first uncoiler, the 3rd uncoiler, the 4th uncoiler and
On five uncoilers, bottom wound the second selvage guide spread preheating roller tube group, the preheating of the first selvage guide spread was bypassed with reference to plastic sheeting
Roller group, glass fabric bypass the 3rd selvage guide spread preheating roller tube group, a roll of flexible foaming plastic sheeting and bypass the 4th selvage guide
Spread preheating roller tube group, volume Two flexible foaming plastic sheeting are bypassed after the 5th selvage guide spread preheating roller tube group while entering into five
Between layer set composite and five layers of concentration composite roller, in the presence of the driving oil cylinder of set composite, the glass fibers of bottom volume
Wei Bu, five laminates, five are combined into successively with reference to plastic sheeting, individually a roll of glass fabric and the flexible foaming films of volume two
Laminate is from top to bottom followed successively by flexible foaming layer, the first fiberglass cloth, binder course, the second fiberglass cloth and closely knit
Foamed bottom layer；
Meanwhile, a roll printing plastic sheeting and a roll of transparent plastic film are placed individually into the 6th uncoiler and the 7th and opened
On volume machine；
（3）Five laminates deliver into blowing oven and are foamed by foraminous conveyer；
（4）After the completion of foamed process, five laminates are entered into cold wind shaping equipment under the drive of foraminous conveyer and carried out
Cooling and shaping；
（5）Five laminates then bypass the 8th selvage guide spread preheating roller tube group, print plastic sheeting and transparent plastic film
The 6th selvage guide spread preheating roller tube group and the 7th selvage guide spread preheating roller tube group are bypassed respectively, while entering into three layers of set composite
And three layers of concentration composite roller between, seven laminates, seven layers of system are combined into the presence of three layers of driving oil cylinder of set composite
Product are from top to bottom followed successively by hyaline layer, printing layer, flexible foaming layer, the first fiberglass cloth, binder course, the second glass fibre
Layer of cloth and closely knit foamed bottom layer；
（6）Seven laminates successively put and carry out printing figure to the back side by the cooling of the embossing, cooling device of Embosser, back of the body printing equipment
Case, trimming device carry out trimming, most coiled through batching for devices for taking-up afterwards；
（7）Seven coiled laminates coat one layer of UV wear-resisting again by the treatment of UV surface treating machines in transparent layer surface
Surface layer, so as to turn into resiliently-mounted floor finished product；
（8）Final product quality is checked.
When resiliently-mounted floor finished product needs relatively thin, volume Two flexible foaming plastic sheeting is removed, only with a roll of elasticity hair
Bubble plastic sheeting is combined.
Using above-mentioned technical proposal, five layers in the utility model are concentrated composite roller and three layers of concentration composite roller to be
Double-decker, conduction oil concentrates the external peripheral surface of composite roller and three layers of concentration composite roller to five layers in folder interflow
Heated.Rubber combined roller is implemented to extrude with composite roller is concentrated under driving oil cylinder working-pressure effect two to product, elasticity
Each layer in floor is combined under design temperature and pressure effect.Product after compound is foamed and cold wind is shaped, into setting
Three layers in blowing oven exit are concentrated composite roller, are combined upper printing layer and transparent wear, and its composite principle is with more than
The composite principle is identical.Through front and rear compound product is through embossing, cooling, back up, trimming and batches.So far, it is combined, sends out
Bubble, embossing have been completed online.It is another to turn into finished product after UV surface treatments and product inspection.
Foaming of the utility model by the way that the MULTILAYER COMPOSITE machine being combined for resiliently-mounted floor to be arranged on foaming production line is dried
Case front side and rear side, are combined with after foaming before foaming to resiliently-mounted floor, realize in foam production streamline to bullet
Property floor is combined online, the floor space of equipment is reduced, while decreasing the operation needed for resiliently-mounted floor production process
Personnel, improve the production efficiency of PVC floor layer, so as to solve the Compound Machining production efficiency of resiliently-mounted floor in the prior art
Low problem.
Brief description of the drawings
Fig. 1 is the layer structure schematic diagram of resiliently-mounted floor；
Fig. 2 is structural representation of the present utility model；
Fig. 3 is five layers of enlarged drawing of hybrid system in Fig. 2；
Fig. 4 is the enlarged drawing of blowing oven and cold wind shaping equipment in Fig. 2；
Fig. 5 is three layers of enlarged drawing of hybrid system in Fig. 2.
Specific embodiment
As Figure 1-Figure 5, the online composite equipment of a kind of resiliently-mounted floor of the present utility model, including set successively from front to back
Five layers of hybrid system 40, blowing oven 41,42, three layers of hybrid system 43 of cold wind shaping equipment, Embosser 44, the cooling dress put
Put 45, back of the body printing equipment and put 46, trimming device 47 and devices for taking-up 9.
Five layers of hybrid system 40 include the first frame 10, the first uncoiler 11, the second uncoiler 12, the 3rd uncoiler 13,
Before 4th uncoiler 14 and the 5th uncoiler 15, the first uncoiler 11 and the second uncoiler 12 are separately positioned on the first frame 10
Side, the 3rd uncoiler 13, the 4th uncoiler 14 and the 5th uncoiler 15 are successively set in the first frame 10 from front to back, and first
The first selvage guide spread preheating roller tube group 16, the second selvage guide spread preheating roller tube group 17, the 3rd selvage guide spread are provided with frame 10
Preheating roller tube group 18, the 4th selvage guide spread preheating roller tube group 19, the 5th 20, five layers of set composite of selvage guide spread preheating roller tube group and
Five layers of concentration composite roller 21.
Blowing oven 41 and cold wind shaping equipment 42 share a set of foraminous conveyer 22, and the driven roller 23 of foraminous conveyer 22 sets
Put in the rear side of the first frame 10, the active roll tube 24 of foraminous conveyer 22 is located at the rear side of cold wind shaping equipment 42, in blowing oven 41
Hot air nozzle 25 above and below half range is provided with foraminous conveyer 22, and cold wind shaping equipment 42 is provided with positioned at defeated
Send the cold air nozzle 26 above and below half range on guipure 22；
Three layers of hybrid system 43 include the second frame 27, and the second frame 27 is provided with preceding cooling roller group 28, the 6th uncoiling
Machine 29, the 7th uncoiler 30, the 6th selvage guide spread preheating roller tube group 31, the 7th selvage guide spread preheating roller tube group 32, the 8th selvage guide
33, three layers of set composite of spread preheating roller tube group and three layers of concentration composite roller 34, three layers of set composite and five layers of set composite
Shape, size, construction, mounting means all same, three layers concentrate composite rollers 34 with five layers concentrate composite rollers 21 shape,
Size, construction, mounting means all same, preceding cooling roller group 28 are located at the front side of the second frame 27；
The rear side of second frame 27 is provided with the adjustable type apparatus for baking 37 positioned at the top of Embosser 44；
Cooling device 45 includes the 3rd frame, and row's cooling roller is provided with the 3rd frame.
Five layers of set composite include rubber combined roller 35 and drive oil cylinder 36, and the two ends of rubber combined roller 35 are by sliding
Structure is slided and is located in the first frame 10, and the clutch end and slide construction for driving oil cylinder 36 are connected, rubber combined roller
Cylinder 35 is concentrated composite roller 21 parallel and is contacted by driving the top pressure of oil cylinder 36 with five layers.
The online complex method of the utility model, comprises the following steps：
（1）According to elastic floor construction, first by calendering host computer system produce different-thickness, different material composition it is close
Real foamed plastic film, with reference to plastic sheeting, flexible foaming plastic sheeting, printing plastic sheeting and transparent plastic film coil into
Volume is standby；And batched after closely knit foamed plastic film is fitted with the glass fabric purchased in process of production as bottom rolls up standby
With；
And closely knit foamed plastic film is fitted with glass fabric batch for bottom roll up it is standby；
（2）By bottom volume, a roll of combine plastic sheeting, shroud glass fiber yardage roll, a roll of flexible foaming plastic sheeting, the
The flexible foaming plastic sheetings of volume two are placed individually into the second uncoiler 12, the first uncoiler 11, the 3rd uncoiler 13, the 4th uncoiling
On the uncoiler 15 of machine 14 and the 5th, bottom wound the second selvage guide spread preheating roller tube group 17, bypassed first with reference to plastic sheeting
Selvage guide spread preheating roller tube group 16, glass fabric bypasses the 3rd selvage guide spread preheating roller tube group 18, a roll of flexible foaming plastics
Film bypasses the 4th selvage guide spread preheating roller tube group 19, volume Two flexible foaming plastic sheeting and bypasses the 5th pre- hot-rolling of selvage guide spread
Entered into simultaneously after cylinder group 20 between five layers of set composite and five layers of concentration composite roller 21, in the driving oil cylinder 36 of set composite
In the presence of, it is the glass fabric of bottom volume, thin with reference to plastic sheeting, individually a roll of glass fabric and the flexible foamings of volume two
Film is combined into five laminates successively, and five laminates are from top to bottom followed successively by the 4, first fiberglass cloth 5 of flexible foaming layer, combine
The 6, second fiberglass cloth 7 of layer and closely knit foamed bottom layer 8；
Meanwhile, a roll printing plastic sheeting and a roll of transparent plastic film are placed individually into the 6th uncoiler 29 and the 7th
On uncoiler 30；
（3）Then five laminates are entered under the drive of foraminous conveyer 22 and foamed in blowing oven 41, with defeated
The slow traveling of guipure 22 is sent, hot air nozzle 25 sprays 160-200 DEG C of hot-air to the upper and lower surface of five laminates；
（4）After the completion of foamed process, five laminates are entered into cold wind shaping equipment 42 under the drive of foraminous conveyer 22
Carry out cooling and shaping；
（5）Five laminates then bypass the 8th selvage guide spread preheating roller tube group 33, and printing plastic sheeting and transparent plastic are thin
Film bypasses the 6th selvage guide spread preheating roller tube group 31 and the 7th selvage guide spread preheating roller tube group 32 respectively, while entering into three layers again
Attach together and put and three layers of concentration composite roller 34 between, seven layers of system are combined into the presence of three layers of driving oil cylinder 36 of set composite
Product, seven laminates are from top to bottom followed successively by hyaline layer 2, printing layer 3, flexible foaming the 4, first fiberglass cloth 5, binder course of layer
6th, the second fiberglass cloth 7 and closely knit foamed bottom layer 8；
（6）Seven laminates successively put 46 pairs of back sides and carry out by the embossing of Embosser 44, the cooling of cooling device 45, back of the body printing equipment
Printed patterns, trimming device 47 carry out trimming, most coiled through batching for devices for taking-up 9 afterwards；
（7）Seven coiled laminates coat one layer of UV wear-resisting again by the treatment of UV surface treating machines on the surface of hyaline layer 2
Surface layer 1, so as to turn into resiliently-mounted floor finished product；
（8）Final product quality is checked.
When resiliently-mounted floor finished product needs relatively thin, volume Two flexible foaming plastic sheeting is removed, only with a roll of elasticity hair
Bubble plastic sheeting is combined.
The present embodiment not makees any formal limitation, every foundation to shape of the present utility model, material, structure etc.
Any simple modification, equivalent variations and modification that technical spirit of the present utility model is made to above example, belong to this reality
With the protection domain of new technique scheme.
Claims (2)
1. the online composite equipment of a kind of resiliently-mounted floor, it is characterised in that：Including set gradually from front to back five layers of hybrid system,
Blowing oven, cold wind shaping equipment, three layers of hybrid system, Embosser, cooling device, back of the body printing equipment are put, trimming device and batch
Device；
Five layers of hybrid system include the first frame, the first uncoiler, the second uncoiler, the 3rd uncoiler, the 4th uncoiler and the
Five uncoilers, the first uncoiler and the second uncoiler be separately positioned on the first frame front side, the 3rd uncoiler, the 4th uncoiler and
5th uncoiler is successively set in the first frame from front to back, and the first selvage guide spread preheating roller tube is provided with the first frame
Group, the second selvage guide spread preheating roller tube group, the 3rd selvage guide spread preheating roller tube group, the 4th selvage guide spread preheating roller tube group, the 5th
Selvage guide spread preheating roller tube group, five layers of set composite and five layers of concentration composite roller；
Blowing oven and cold wind shaping equipment share a set of foraminous conveyer, after the driven roller of foraminous conveyer is arranged on the first frame
Side, the active roll tube of foraminous conveyer is located at cold wind shaping equipment rear side, and the half range on foraminous conveyer is provided with blowing oven
Above and below hot air nozzle, cold wind shaping equipment is provided with foraminous conveyer the cold sky above and below half range
Gas jets；
Three layers of hybrid system include the second frame, and the second frame is provided with preceding cooling roller group, the 6th uncoiler, the 7th uncoiling
Machine, the 6th selvage guide spread preheating roller tube group, the 7th selvage guide spread preheating roller tube group, the 8th selvage guide spread preheating roller tube group, three layers
Set composite and three layers of concentration composite roller, three layers of set composite and five layers of shape of set composite, size, construction, installation side
Formula all same, three layers are concentrated composite roller and five layers of shape, size, construction, mounting means all same of concentration composite roller, preceding
Cooling roller group is located at the second frame front side；
Second frame rear side is provided with the adjustable type apparatus for baking above Embosser；
Cooling device includes the 3rd frame, and row's cooling roller is provided with the 3rd frame.
2. the online composite equipment of a kind of resiliently-mounted floor according to claim 1, it is characterised in that：Five layers of set composite include
Rubber combined roller and driving oil cylinder, rubber combined roller two ends are slided by slide construction and are located in the first frame, drive oil
The clutch end of cylinder is connected with slide construction, and rubber combined roller concentrates compound by driving the top pressure of oil cylinder with five layers
Roller is parallel and contacts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621260910.4U CN206277754U (en) | 2016-11-24 | 2016-11-24 | A kind of online composite equipment of resiliently-mounted floor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621260910.4U CN206277754U (en) | 2016-11-24 | 2016-11-24 | A kind of online composite equipment of resiliently-mounted floor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206277754U true CN206277754U (en) | 2017-06-27 |
Family
ID=59082662
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621260910.4U Withdrawn - After Issue CN206277754U (en) | 2016-11-24 | 2016-11-24 | A kind of online composite equipment of resiliently-mounted floor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206277754U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106393930A (en) * | 2016-11-24 | 2017-02-15 | 新乡市鼎鑫机械有限公司 | Online resilient flooring compounding equipment and method |
| CN115416278A (en) * | 2022-04-29 | 2022-12-02 | 惠州伟康新型建材有限公司 | Manufacturing equipment and method of PVC (polyvinyl chloride) floor |
-
2016
- 2016-11-24 CN CN201621260910.4U patent/CN206277754U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106393930A (en) * | 2016-11-24 | 2017-02-15 | 新乡市鼎鑫机械有限公司 | Online resilient flooring compounding equipment and method |
| CN106393930B (en) * | 2016-11-24 | 2018-08-10 | 新乡市鼎鑫机械有限公司 | A kind of online composite equipment of resiliently-mounted floor and method |
| CN115416278A (en) * | 2022-04-29 | 2022-12-02 | 惠州伟康新型建材有限公司 | Manufacturing equipment and method of PVC (polyvinyl chloride) floor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170627 Effective date of abandoning: 20180810 |
|
| AV01 | Patent right actively abandoned |