CN206277328U - A kind of synchronous dual drive screw wrenching tool - Google Patents

A kind of synchronous dual drive screw wrenching tool Download PDF

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Publication number
CN206277328U
CN206277328U CN201621320373.8U CN201621320373U CN206277328U CN 206277328 U CN206277328 U CN 206277328U CN 201621320373 U CN201621320373 U CN 201621320373U CN 206277328 U CN206277328 U CN 206277328U
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drive
gear
mandrel
bolt
driven
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王小红
杨大斌
王玉星
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Sichuan CRRC Yuchai Engine Co Ltd
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Sichuan CRRC Yuchai Engine Co Ltd
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Abstract

The utility model is related to Automatic manual transmission field, disclose a kind of synchronous dual drive screw wrenching tool, the tightening device includes two driven gears and the drive gear being arranged between two driven gears, the drive gear can drive two driven gears to rotate simultaneously, so that the driven gear can treat stubborn bolt while being tightened.Operation is tightened in the utility model simple structure, easy to operate, low manufacture cost, the synchronization for being capable of achieving bolt.

Description

一种同步双驱动螺栓拧紧器A synchronous double-drive bolt tightener

技术领域technical field

本实用新型涉及机械装配领域,特别涉及一种同步双驱动螺栓拧紧器。The utility model relates to the field of mechanical assembly, in particular to a synchronous double-drive bolt tightener.

背景技术Background technique

目前国内推行多轴可同时拧紧多颗螺栓的拧紧机等机械设备,拧紧机安装位置需要固定,工作区间范围有限,适合于螺栓安装角度垂直或平行于地面及螺栓力矩要求较大的零部件装配。一台两轴及两轴以上拧紧机至少需要30万以上,企业投入大,成本高。对于安装在斜面与地面角度既不垂直也不平行,螺栓之间的距离小,需同步拧紧的小力矩螺栓,目前采用人工交叉拧紧上力矩的方式进行装配。At present, mechanical equipment such as multi-axis tightening machines that can tighten multiple bolts at the same time are promoted in China. The installation position of the tightening machine needs to be fixed, and the working range is limited. It is suitable for the assembly of parts with bolt installation angles vertical or parallel to the ground and bolt torque requirements. . A tightening machine with two or more axes needs at least 300,000 or more, which means a large investment and high cost for the enterprise. For small-torque bolts that are installed on an inclined plane that is neither perpendicular nor parallel to the ground, and the distance between the bolts is small, and need to be tightened synchronously, manual cross-tightening is currently used for assembly.

这样的方式存在以下问题:1、无法同步拧紧和上力矩;2、生产节拍缓慢;3、双螺人工栓交叉拧紧受力不均匀;4、影响装配质量。This method has the following problems: 1. Synchronous tightening and tightening torque cannot be performed; 2. The production cycle is slow; 3. The cross-tightening force of the double-screw artificial bolts is uneven; 4. The assembly quality is affected.

实用新型内容Utility model content

本实用新型的发明目的在于:针对上述存在的问题,提供了一种设计巧妙,结构简单,制作成本低,实用性强的同步双驱动螺栓拧紧器。The purpose of the invention of the utility model is to provide a synchronous double-drive bolt tightener with ingenious design, simple structure, low manufacturing cost and strong practicability in view of the above-mentioned problems.

本实用新型采用的技术方案如下:一种同步双驱动螺栓拧紧器,所述拧紧器包括两从动齿轮和设置于两从动齿轮间的驱动齿轮,所述驱动齿轮可带动两从动齿轮同时转动,从而使所述从动齿轮可对待拧螺栓同时进行拧紧。The technical scheme adopted by the utility model is as follows: a synchronous double-drive bolt tightener, the tightener includes two driven gears and a drive gear arranged between the two driven gears, the drive gear can drive the two driven gears simultaneously Rotate, so that the driven gear can be tightened simultaneously with the bolts to be tightened.

本实用新型所述的一种同步双驱动螺栓拧紧器,所述驱动齿轮通过驱动齿轮芯轴可转动地安装于齿轮箱内,所述从动齿轮通过从动齿轮芯轴可转动地安装于齿轮箱内;所述驱动齿轮芯轴一端连接驱动机构,所述从动齿轮芯轴相反端设有与待拧螺栓适配的连接机构。A synchronous double-drive bolt tightener described in the utility model, the driving gear is rotatably installed in the gear box through the drive gear mandrel, and the driven gear is rotatably installed in the gear box through the driven gear mandrel. Inside the box; one end of the driving gear mandrel is connected to the driving mechanism, and the opposite end of the driven gear mandrel is provided with a connecting mechanism adapted to the bolt to be screwed.

本实用新型所述的一种同步双驱动螺栓拧紧器,所述从动齿轮芯轴和驱动齿轮芯轴通过轴承安装于所述齿轮箱内。In the synchronous double-drive bolt tightener described in the utility model, the driven gear mandrel and the driving gear mandrel are installed in the gear box through bearings.

本实用新型所述的一种同步双驱动螺栓拧紧器,所述从动齿轮与驱动齿轮的轴线在同一平面内。In the synchronous double-drive bolt tightener described in the utility model, the axes of the driven gear and the drive gear are in the same plane.

本实用新型所述的一种同步双驱动螺栓拧紧器,所述驱动机构为电动扳手、气动扳手或人工扳手。A synchronous double-drive bolt tightener described in the utility model, the drive mechanism is an electric wrench, a pneumatic wrench or a manual wrench.

本实用新型所述的一种同步双驱动螺栓拧紧器,所述连接机构为套筒,所述套筒前端与待拧螺栓适配。A synchronous double-drive bolt tightener described in the utility model, the connecting mechanism is a sleeve, and the front end of the sleeve is adapted to the bolt to be tightened.

本实用新型所述的一种同步双驱动螺栓拧紧器,所述套筒可拆卸地安装于所述从动齿轮芯轴端部。In the synchronous double-drive bolt tightener described in the utility model, the sleeve is detachably mounted on the end of the driven gear mandrel.

本实用新型所述的一种同步双驱动螺栓拧紧器,所述从动齿轮芯轴与所述驱动齿轮芯轴伸出所述齿轮箱一段距离,且伸出方向相反。In the synchronous double-drive bolt tightener described in the utility model, the driven gear mandrel and the driving gear mandrel protrude a certain distance from the gear box, and the protruding directions are opposite.

本实用新型所述的一种同步双驱动螺栓拧紧器,所述齿轮箱正面对应齿轮咬合部位设置注油孔,所述齿轮箱侧面底部设有放油孔,并通过放油螺栓封堵。In the synchronous double-drive bolt tightener described in the utility model, an oil injection hole is provided on the front of the gear box corresponding to the occlusal part of the gears, and an oil drain hole is provided on the bottom of the side of the gear box, and is blocked by an oil drain bolt.

与现有技术相比,本实用新型设计巧妙,结构简单便于存放,工作时位置无需固定,强度可靠,制作成本低,实用性强,可对螺栓同时进行拧紧,保证了螺栓受力均匀,节省人工,保证了装配质量,提高生产效率。Compared with the prior art, the utility model has ingenious design, simple structure and convenient storage, no need to fix the position when working, reliable strength, low manufacturing cost and strong practicability, and the bolts can be tightened at the same time, which ensures that the bolts are evenly stressed and saves Manual, to ensure the quality of assembly, improve production efficiency.

附图说明Description of drawings

图1是本实用新型立体图。Fig. 1 is a perspective view of the utility model.

图2是本实用新型俯视图。Fig. 2 is a top view of the utility model.

图3是图2中A-A向剖视图。Fig. 3 is a sectional view along line A-A in Fig. 2 .

图4是图2中B-B向剖视图。Fig. 4 is a cross-sectional view along B-B in Fig. 2 .

附图标记:1为驱动齿轮,2为从动齿轮,3为驱动齿轮芯轴,4为从动齿轮芯轴,5为齿轮箱,6为齿轮箱紧固螺栓,7为轴承,8为注油孔,9为放油螺栓,10为销轴孔。Reference signs: 1 is the driving gear, 2 is the driven gear, 3 is the mandrel of the driving gear, 4 is the mandrel of the driven gear, 5 is the gear box, 6 is the fastening bolt of the gear box, 7 is the bearing, 8 is oil injection Holes, 9 are oil drain bolts, and 10 are pin holes.

具体实施方式detailed description

下面结合附图,对本实用新型作详细的说明。Below in conjunction with accompanying drawing, the utility model is described in detail.

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

如图1至4所示,一种同步双驱动螺栓拧紧器,拧紧器包括两从动齿轮2和设置于两从动齿轮间的驱动齿轮1,各齿轮的尺寸相同,驱动齿轮1可带动两从动齿轮2同时转动,从而使所述从动齿轮2可对待拧螺栓同时进行拧紧。As shown in Figures 1 to 4, a synchronous double-drive bolt tightener, the tightener includes two driven gears 2 and a drive gear 1 arranged between the two driven gears, the size of each gear is the same, and the drive gear 1 can drive two The driven gear 2 rotates simultaneously, so that the driven gear 2 can be tightened simultaneously with the bolts to be tightened.

驱动齿轮1安装在驱动齿轮芯轴3上,从动齿轮2安装在从动齿轮芯轴4上;从动齿轮芯轴4和驱动齿轮芯轴3通过轴承7安装于齿轮箱5内,轴承7总共为6个。驱动齿轮芯轴3一端连接驱动机构,此处的驱动机构选取气动扳手(图中未示出),从动齿轮芯轴4的相反端设有与待拧螺栓适配的连接机构,此处的连接机构设计为套筒(图中未示出),且套筒的一端可拆卸地安装于从动齿轮芯轴4端部,套筒的另一端可套进待拧螺栓,且可拧动待拧螺栓;驱动齿轮1和两个从动齿轮2的轴线在一个平面内。The driving gear 1 is installed on the driving gear mandrel 3, and the driven gear 2 is installed on the driven gear mandrel 4; the driven gear mandrel 4 and the driving gear mandrel 3 are installed in the gearbox 5 through the bearing 7, and the bearing 7 There are 6 in total. One end of the driving gear mandrel 3 is connected to the driving mechanism. The driving mechanism here is a pneumatic wrench (not shown in the figure), and the opposite end of the driven gear mandrel 4 is provided with a connecting mechanism adapted to the bolt to be screwed. The connection mechanism is designed as a sleeve (not shown in the figure), and one end of the sleeve is detachably installed on the end of the driven gear mandrel 4, and the other end of the sleeve can be inserted into the bolt to be screwed, and can be screwed Tighten the bolts; the axes of the driving gear 1 and the two driven gears 2 are in one plane.

齿轮箱5自三个齿轮的安装面分为上下两个部分,并通过齿轮箱紧固螺栓6进行固定,此处有4个齿轮箱紧固螺栓6;同时,在齿轮箱5的上下壁上加工有4个销轴孔10,用以安装销轴(图中未示出),对齿轮箱5的结构进行加强,保证工作过程中齿轮箱5的稳固性。Gear box 5 is divided into upper and lower parts from the mounting surface of the three gears, and is fixed by gear box fastening bolts 6, where there are 4 gear box fastening bolts 6; at the same time, on the upper and lower walls of gear box 5 Four pin shaft holes 10 are processed to install pin shafts (not shown in the figure), and the structure of the gear box 5 is strengthened to ensure the stability of the gear box 5 during work.

从动齿轮芯轴4与驱动齿轮芯轴3伸出所述齿轮箱一段距离,且伸出方向相反,具体伸出距离可根据实际需要进行设计。The driven gear mandrel 4 and the driving gear mandrel 3 protrude out of the gearbox for a certain distance, and the protruding directions are opposite. The specific protruding distance can be designed according to actual needs.

另外,在齿轮箱5正面对应齿轮的两个咬合部位设置两个注油孔8,通过注油孔8可向两个齿轮咬合部位进行加注润滑油,对齿轮工作进行润滑,使得工作过程更加顺畅,在齿轮箱5侧面底部设有一个放油孔,并通过放油螺栓9封堵,可以通过放油孔将使用一段时间的变质润滑油排出。In addition, two oil injection holes 8 are provided on the front of the gear box 5 corresponding to the two occlusal parts of the gears. Through the oil injection holes 8, lubricating oil can be added to the two occlusal parts of the gears to lubricate the gears, making the working process smoother. An oil discharge hole is provided at the bottom of the gear box 5 side, and is blocked by an oil discharge bolt 9, and the deteriorated lubricating oil used for a period of time can be discharged through the oil discharge hole.

本实用新型工作原理:将两个合适的套筒安装到两个从动齿轮芯轴4的端部,然后将本实用新型整体移动,将两个套筒另一端套进待拧螺栓,再将气动扳手(图中未示出)连接到驱动齿轮芯轴3的端部,启动气动扳手;此时,气动扳手带动驱动齿轮芯轴3转动,驱动齿轮芯轴3带动驱动齿轮1转动,驱动齿轮1同时带动两个从动齿轮2转动,两个从动齿轮2同时带动两个从动齿轮芯轴4转动,两个从动齿轮芯轴4同时带动两个套筒转动,两个套筒同时带动两个待拧螺栓转动,当拧到合适位置时,关闭气动扳手,依次取下各工具,完成螺栓拧紧。通过上述过程,很好地保证了拧螺栓的同步性,使得螺栓受力均匀,保证了装配质量,操作简单方便,并节省了设备及人工成本。The working principle of the utility model: install two suitable sleeves on the ends of the two driven gear mandrels 4, then move the utility model as a whole, insert the other ends of the two sleeves into the bolts to be screwed, and then The pneumatic wrench (not shown in the figure) is connected to the end of the driving gear mandrel 3, and the pneumatic wrench is started; at this time, the pneumatic wrench drives the driving gear mandrel 3 to rotate, and the driving gear mandrel 3 drives the driving gear 1 to rotate, and the driving gear 1 drives two driven gears 2 to rotate at the same time, two driven gears 2 drive two driven gear mandrels 4 to rotate at the same time, and two driven gear mandrels 4 drive two sleeves to rotate at the same time Drive the two bolts to be tightened to rotate, when screwed to the proper position, close the pneumatic wrench, remove each tool in turn, and complete the bolt tightening. Through the above process, the synchronization of bolt tightening is well guaranteed, the bolts are evenly stressed, the assembly quality is guaranteed, the operation is simple and convenient, and equipment and labor costs are saved.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (9)

1.一种同步双驱动螺栓拧紧器,其特征在于:所述拧紧器包括两从动齿轮(2)和设置于两从动齿轮(2)间的驱动齿轮(1),所述驱动齿轮(1)可带动两从动齿轮(2)同时转动,从而使所述从动齿轮(2)可对待拧螺栓同时进行拧紧。1. A synchronous double-drive bolt tightener, characterized in that: the tightener includes two driven gears (2) and a drive gear (1) arranged between the two driven gears (2), the drive gear ( 1) It can drive the two driven gears (2) to rotate simultaneously, so that the driven gears (2) can be tightened simultaneously with the bolts to be tightened. 2.根据权利要求1所述的一种同步双驱动螺栓拧紧器,其特征在于:所述驱动齿轮(1)通过驱动齿轮芯轴(3)可转动地安装于齿轮箱(5)内,所述从动齿轮(2)通过从动齿轮芯轴(4)可转动地安装于齿轮箱(5)内;所述驱动齿轮芯轴(3)一端连接驱动机构,所述从动齿轮芯轴(4)相反端设有与待拧螺栓适配的连接机构。2. A synchronous double-drive bolt tightener according to claim 1, characterized in that: the drive gear (1) is rotatably installed in the gearbox (5) through the drive gear mandrel (3), so The driven gear (2) is rotatably installed in the gearbox (5) through the driven gear mandrel (4); one end of the driving gear mandrel (3) is connected to the driving mechanism, and the driven gear mandrel ( 4) The opposite end is provided with a connecting mechanism adapted to the bolt to be screwed. 3.根据权利要求2所述的一种同步双驱动螺栓拧紧器,其特征在于:所述从动齿轮芯轴(4)和驱动齿轮芯轴(3)通过轴承(7)安装于所述齿轮箱(5)内。3. A synchronous double-drive bolt tightener according to claim 2, characterized in that: the driven gear mandrel (4) and the drive gear mandrel (3) are mounted on the gears through bearings (7) inside the box (5). 4.根据权利要求3所述的一种同步双驱动螺栓拧紧器,其特征在于:所述从动齿轮(2)与驱动齿轮(1)的轴线在同一平面内。4. A synchronous double-drive bolt tightener according to claim 3, characterized in that: the axes of the driven gear (2) and the drive gear (1) are in the same plane. 5.根据权利要求4所述的一种同步双驱动螺栓拧紧器,其特征在于:所述驱动机构为电动扳手、气动扳手或人工扳手。5. A synchronous double-drive bolt tightener according to claim 4, wherein the drive mechanism is an electric wrench, an air wrench or a manual wrench. 6.根据权利要求5所述的一种同步双驱动螺栓拧紧器,其特征在于:所述连接机构为套筒,所述套筒前端与待拧螺栓适配。6 . A synchronous double-drive bolt tightener according to claim 5 , wherein the connecting mechanism is a sleeve, and the front end of the sleeve is adapted to the bolt to be tightened. 7 . 7.根据权利要求6所述的一种同步双驱动螺栓拧紧器,其特征在于:所述套筒可拆卸地安装于所述从动齿轮芯轴(4)端部。7. A synchronous double-drive bolt tightener according to claim 6, characterized in that: the sleeve is detachably mounted on the end of the driven gear mandrel (4). 8.根据权利要求7所述的一种同步双驱动螺栓拧紧器,其特征在于:所述从动齿轮芯轴(4)与所述驱动齿轮芯轴(3)伸出所述齿轮箱(5)一段距离,且伸出方向相反。8. A synchronous double-drive bolt tightener according to claim 7, characterized in that: the driven gear mandrel (4) and the driving gear mandrel (3) extend out of the gear box (5 ) for a certain distance, and the extension direction is opposite. 9.根据权利要求8所述的一种同步双驱动螺栓拧紧器,其特征在于:所述齿轮箱(5)正面对应齿轮咬合部位设置注油孔(8),所述齿轮箱(5)侧面底部设有放油孔,并通过放油螺栓(9)封堵。9. A synchronous double-drive bolt tightener according to claim 8, characterized in that: the front of the gearbox (5) is provided with an oil injection hole (8) corresponding to the gear occlusal part, and the bottom of the side of the gearbox (5) There is an oil drain hole, which is blocked by the oil drain bolt (9).
CN201621320373.8U 2016-12-05 2016-12-05 A kind of synchronous dual drive screw wrenching tool Expired - Fee Related CN206277328U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108439207A (en) * 2018-04-26 2018-08-24 徐州重型机械有限公司 A kind of thin drag-line clamp device of crane rope formula semi-girder
CN110666499A (en) * 2019-10-25 2020-01-10 中国航发贵州红林航空动力控制科技有限公司 Plane screw synchronizer
CN113385927A (en) * 2021-07-01 2021-09-14 奇瑞汽车股份有限公司 Engine connecting rod unscrewing tool

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108439207A (en) * 2018-04-26 2018-08-24 徐州重型机械有限公司 A kind of thin drag-line clamp device of crane rope formula semi-girder
CN110666499A (en) * 2019-10-25 2020-01-10 中国航发贵州红林航空动力控制科技有限公司 Plane screw synchronizer
CN113385927A (en) * 2021-07-01 2021-09-14 奇瑞汽车股份有限公司 Engine connecting rod unscrewing tool

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