CN206269555U - Valve is cleaned and dried chamber and valve is cleaned and dried system - Google Patents

Abstract

The utility model is related to valve to be cleaned and dried field, specifically related to a kind of valve is cleaned and dried chamber and valve is cleaned and dried system, valve described in the utility model is cleaned and dried chamber, can blowing air can also lead to cleaning fluid, it is valve drying chamber during blowing air, for valve cleans chamber during logical liquid, valve is cleaned in valve and produces suspension in chamber or valve drying chamber in the presence of cleaning fluid or air, and as the direction of current or flow rotation carries out high speed rotation, realize that valve and cleaning fluid or dry air contact with each other more abundant, cleaning efficiency and cleaning performance are significantly improved；The valve is cleaned and dried the chamber end cap in chamber using rotating down pressing cylinder control, and its automation is higher, and closure is convenient, can significantly improve production efficiency；The valve is cleaned and dried system in process of production, and cleaning fluid or will not only exist a little extravasation, not interfere with the sanitation and hygiene of station.

Description

Valve is cleaned and dried chamber and valve is cleaned and dried system

Technical field

The utility model is related to a kind of cleaning and drying device field, and in particular to a kind of valve cleaning-drying chamber, valve are clear Wash drying system.

Background technology

At present, it is necessary to the valve to machining carries out the oil that cleaning removes its surface in valve process of manufacture Dirty chip, the cleaning and drying method of prior art is, using the cleaning and drying method of streamline, valve to be suspended on streamline, Cleaning fluid is sprayed to valve using shower nozzle in valve both sides again, valve is done using the method for blowing air in streamline end Dry, secondary method cleaning efficiency is low, and there is dead angle in cleaning process, and cleaning performance is poor, and the method shower nozzle easily will be clear Washing lotion is sprayed onto outside station, causes whole equipment surrounding ground ponding serious, is unfavorable for that workshop keeps hygienically clean, and easily go out The phenomenon of existing workman's slideway.Therefore a kind of new equipment is urgently provided for valve cleaning field to substitute.

The content of the invention

The purpose of this utility model is the drawbacks described above for prior art, there is provided a kind of closed valve is cleaned and dried Chamber, suspension whirlpool can be carried out to valve and is cleaned and dried without dead angle, while clean liquid energy directly reclaiming, whole station dries clear It is refreshing.

To achieve these goals, the utility model can be realized by following technical solution：

The utility model provides a kind of valve and is cleaned and dried chamber, including：

With the hollow cavity through structure, cavity includes interconnected epicoele and cavity of resorption, and the internal diameter of the epicoele is Top-type structure, its top is cylindrical structural, and bottom is pyramidal structure, and the cavity of resorption is a cylindrical cavernous structure, thereon Portion and UNICOM of epicoele bottom centre, its underpart through cavities bottom, the cavity of resorption bottom are used to connect draining/tracheae, the chamber Body epicoele upper cylindrical structure side wall is provided with a draining/gas port and chamber outer wall insertion；

It is surrounded on the water inlet/air chamber on cavity top, the water inlet/air chamber is provided with corresponding water inlet/gas port, the water inlet/ Air chamber is surrounded on the top half of the cavity epicoele and cavity cavity of resorption in addition to draining/gas port, and the water inlet/air chamber is in cavity cavity of resorption Top is provided with a circle and is uniformly distributed spray orifice obliquely, the water inlet/air chamber at the cavity epicoele pyramidal structure in the middle part of be provided with one Circle is uniformly distributed spray orifice obliquely, and the water inlet/air chamber is provided with a circle and is uniformly distributed in the middle part of cavity epicoele cylindrical structural Spray orifice obliquely；Wherein, there is certain corner cut in above-mentioned all spray orifices in the same direction with valve axle center；

Chamber end cap, the chamber end cap is fixed on cavity top by rotating down pressing cylinder, and the cavity top is provided with End cap groove, chamber end cap is provided with sealing ring corresponding with end cap groove.

Preferably, the cavity and chamber end cap are made up of hard plastics, and sealing ring is provided with the chamber end cap, The chamber end cap bottom is smooth structure.

Preferably, the diameter with diameter greater than valve stem of the cavity cavity of resorption, the cavity epicoele is with diameter greater than valve disc External diameter, the diameter of the thickness of the valve head edge less than draining/gas port.

Preferably, the height of the pyramidal structure of the epicoele bottom is highly consistent with valve disc.

The utility model additionally provides a kind of valve and is cleaned and dried system, and the system includes：Water leg, supply-water pump, pressure Contracting air tank, control system and above-mentioned valve are cleaned and dried chamber, and the number that the valve is cleaned and dried chamber is even number, wherein one Valve cleaning chamber is partly set to, second half is set to valve drying chamber；The supply-water pump cleans chamber intake chamber by pipeline with valve Water inlet is connected, and the discharge outlet and bottom connection drainpipe of the valve cleaning chamber side wall are connected by pipeline with water leg； The compressed air cylinder is connected by pipeline with the air inlet of valve drying chamber inlet plenum, the exhaust of the valve drying chamber side wall Filter tip is equipped with mouth and the blast pipe of bottom connection；Electromagnetism is equipped with the main line of the supply-water pump and compressed air cylinder Valve；The rotating down pressing cylinder of the chamber end cap of the chamber end cap and drying chamber in the valve cleaning chamber carries out centralized Control respectively； The chamber end cap and the chamber end cap of drying chamber in magnetic valve and door the cleaning chamber on the supply-water pump, compressed air cylinder main line Rotating down pressing cylinder be controlled by control system.

Preferably, the air compression tank escaping pipe is provided with air gauge.

Preferably, the main line of the supply-water pump is provided with flowmeter；Valve cleaning chamber and valve drying chamber it is each Pipe interface is helicitic texture.

Can make gas with reference to chamber is cleaned and dried simply introducing valve described in the utility model as a example by valve cleaning chamber Principle of the door in cavity suspension rotation：Valve is shelved in cavity, and chamber end cap is closed, and current enter from the water inlet of cavity wall Enter to intake chamber, in intake chamber by shunting respectively from cavity epicoele top obliquely, epicoele bottom obliquely and cavity Cavity of resorption spray orifice obliquely sprays, wherein valve can be made to suspend is mainly the effect of cavity epicoele spray orifice, due to epicoele top Spray orifice is just being sprayed water to valve disc top obliquely, gives the valve first downward impulse force, and cavity epicoele bottom is obliquely Spray orifice gives valve first upward impulse force again, is not now that who includes greatly valve for the upward power of comparing and downward power Gravity, its unique design point is that the discharge outlet positioned at epicoele top, if upward active force is more than downward active force, Now valve is up pushed up for rapid draining in valve bottom, and top to valve disc prevents the draining of valve epicoele top spray orifice, this When epicoele top ponding increase, hydraulic pressure increase, valve is down squeezed, be extruded into prevention the bottom draining of valve epicoele, successively back and forth, Valve disc is just being in a dynamic equilibrium so as to realize suspending positioned at cavity epicoele discharge outlet；Then all of spray orifice is all same There is the corner cut of any in cavity epicoele and lower cavity wall on one direction, therefore the current that spray orifice sprays are formed a whirlpool Whirlpool, the valve of suspension is rotated in the presence of whirlpool.The principle of valve drying chamber is same, will not be described here.

Compared with prior art, the beneficial effects of the utility model are：（1）Valve described in the utility model is cleaned and dried Chamber, can blowing air can also lead to cleaning fluid, during blowing air be valve drying chamber, lead to liquid when for valve clean chamber, valve is in gas Suspension is produced in the presence of cleaning fluid or air in door cleaning chamber or valve drying chamber, and with current or the side of flow rotation To high speed rotation is carried out, realize that valve and cleaning fluid or dry air contact with each other more fully, cleaning efficiency and cleaning performance Significantly improve；（2）The valve is cleaned and dried the chamber end cap in chamber using rotating down pressing cylinder control, and its automation is higher, closes Close convenient, production efficiency can be significantly improved；（3）The valve is cleaned and dried system in process of production, cleaning fluid will not or only In the presence of a little extravasation, the sanitation and hygiene of station are not interfered with.

Brief description of the drawings

Fig. 1 valves described in the utility model are cleaned and dried cavity configuration sketch.

Fig. 2 valves described in the utility model are cleaned and dried system valve cleaning chamber connection figure.

Fig. 3 valves described in the utility model are cleaned and dried system valve drying chamber connection figure.

Fig. 4 valve cleaning and drying method flow charts described in the utility model.

In figure：1 cavity, 2 epicoeles, 3 cavity of resorptions, 4 water inlets/air chamber, 5 water inlets/gas port, 6 drainings/tracheae, 7 drainings/gas port, 8 Spray orifice, 9 chamber end caps, 10 valves, 11 water legs, 12 first magnetic valves, 13 valves cleaning chamber, 14 air compression tanks, 15 second Magnetic valve, 16 barometers, 17 valve drying chambers, 18 filter tips.

Specific embodiment

In order that the purpose of this utility model, technical scheme and advantage become more apparent, below in conjunction with the accompanying drawings and specifically Embodiment is described in further detail to the utility model.It should be appreciated that specific embodiment described herein is only used to solve The utility model is released, is not used to limit the utility model.

Embodiment 1

Present embodiments provide a kind of valve and be cleaned and dried chamber, refer to shown in Fig. 1, the valve is cleaned and dried chamber, bag Include：With the hollow cavity 1 through structure, cavity includes interconnected epicoele 2 and cavity of resorption 3, and the epicoele 2 is top-type knot Structure, its top is cylindrical structural, and bottom is pyramidal structure, and the cavity of resorption 3 is a cylindrical cavernous structure, its top and epicoele 2 UNICOMs of bottom centre, the bottom of its underpart through cavities 1, the bottom of the cavity of resorption 3 is used to connect draining/tracheae 6, on the cavity 1 The upper cylindrical structure side wall of chamber 2 is provided with a draining/gas port 7 and the outer wall insertion of cavity 1；

Be surrounded on the water inlet/air chamber 4 on the top of cavity 1, the water inlet/air chamber 4 is provided with corresponding water inlet/gas port 5, it is described enter Water/gas room 4 is surrounded on the top half of the epicoele 2 of cavity 1 and the cavity of resorption 3 of cavity 1 in addition to draining/gas port 7, the water inlet/air chamber 4 A circle being provided with the top of 1 cavity of resorption of cavity 3 and being uniformly distributed spray orifice 8 obliquely, the water inlet/air chamber 4 is in the taper of 1 epicoele of cavity 2 Middle part is provided with a circle and is uniformly distributed spray orifice 8 obliquely at structure, and the water inlet/air chamber 4 is in the cylindrical structural of cavity epicoele 2 Portion is provided with the equally distributed spray orifice 8 obliquely of a circle；Wherein, above-mentioned all spray orifices 8 and the axle center of valve 10 be in the same direction In the presence of certain corner cut；

Chamber end cap 9, the chamber end cap 9 is fixed on the top of cavity 1, the top of the cavity 1 by rotating down pressing cylinder End cap groove is provided with, chamber end cap is provided with sealing ring corresponding with end cap groove, and wherein rotating down pressing cylinder and its operation principle belongs to In the common knowledge of this area, it is not repeated now.

Wherein, the center of the epicoele 2 of cavity 1 and cavity of resorption 3 on the same axis, each position internal diameter size of epicoele 2 and cavity of resorption 3 It is in need to guaranteeing to be placed at valve 10 but unsuitable excessive also unsuitable too small, it is excessive, hydraulic pressure is reduced, it is too small to be also unfavorable for current The generation of vortex, while resistance can increase for valve 10, optimization is that 1 each section of internal diameter of cavity keeps with each portion of valve 10 The gap of 1 ~ 3mm.

Spray orifice 8 and the axle center of valve 10 corner cut in the same direction should be maintained between 30 ° ~ 60 ° simultaneously, and optimal is 45 °, corner cut is excessive, then the excessive velocities of vortex rotation, influence contact of the valve 10 with cleaning fluid, at the same to the loss of equipment compared with Greatly, it is too small, cause vortex too small, the rotary speed of valve 10 is excessively slow, causes cleaning performance to reduce.

It is noted that the chamber end cap 9 in the present embodiment can also be adopted except being closed using rotating down pressing cylinder External screw thread is set with lock or on chamber end cap 9, the upper end of cavity 1 sets the modes such as internal thread and closed.

It will be understood by those skilled in the art that the utility model to valve in addition to being cleaned and dried, can be with The equipment that structure is similar to is cleaned and dried.

Embodiment 2

Present embodiments provide a kind of valve and be cleaned and dried system, the system includes：Water leg 11, supply-water pump, compression Valve described in air tank 14, control system and embodiment 1 is cleaned and dried chamber, and the number that the valve is cleaned and dried chamber is even Number, wherein half are set to valve cleaning chamber 13, and second half is set to valve drying chamber 17；Referring to Fig. 2, the supply-water pump passes through pipeline Water inlet with the valve cleaning intake chamber of chamber 13 is connected, and the discharge outlet and bottom connection drainpipe of the valve cleaning chamber side wall are equal It is connected with water leg by pipeline；Referring to Fig. 3, the compressed air cylinder is by pipeline and the air inlet of valve drying chamber inlet plenum Filter tip is equipped with the blast pipe of connection, the exhaust outlet of the valve drying chamber side wall and bottom connection；The supply-water pump and pressure Magnetic valve is equipped with the main line of contracting air tank；The rotation of the chamber end cap of the chamber end cap and drying chamber in the valve cleaning chamber Turn lower air cylinder carries out centralized Control respectively；Magnetic valve and door cleaning chamber on the supply-water pump, compressed air cylinder main line Chamber end cap and the rotating down pressing cylinder of chamber end cap of drying chamber be controlled by control system.

Specifically, in order in daily production can accurately the supply pressure in valve drying chamber portion carry out visual management and control, The air compression tank escaping pipe is provided with air gauge.

Specifically, similarly, in order to the water supply rate to valve cleaning area carries out visualization management and control, the supervisor of the supply-water pump Road is provided with flowmeter；Each pipe interface of the valve cleaning chamber and valve drying chamber is helicitic texture.

Control of the control system in the present embodiment to each magnetic valve, each rotating down pressing cylinder in addition belongs to art technology What personnel can realize easily, different production models can be realized by the change in the path to control system management and control, herein in order to It is described in detail not to this in saving length the present embodiment.

Embodiment 3

A kind of valve cleaning and drying method is present embodiments provided, system is cleaned and dried using valve as described in Example 2 System, comprises the following steps：S1：Before cleaning, the air-tightness of first each pipeline junction of inspection system, and check that valve cleaning chamber is gentle The folding situation of the chamber end cap of door drying chamber；S2：Valve is controlled to clean the rotating down pressing cylinder in chamber by gas by control system The chamber end cap opening in door cleaning chamber, cleans toward each and a valve is placed in chamber, under then controlling to rotate by control system Air cylinder closes the chamber end cap in valve cleaning chamber；S3：Supply-water pump is opened, and supply-water pump main line is opened by control system Magnetic valve, now cleaning fluid enter into the intake chamber that each corresponding valve cleans chamber by each branched pipe, it is clear in intake chamber Washing lotion then drives valve to rotate at a high speed by the way that each spray is empty to being sprayed water in cavity, while discharge outlet and bottom of the cleaning fluid from cavity wall The drainpipe in portion is recovered to water leg；S4：After cleaning is finished, the magnetic valve closed on supply channel by control system, or in the lump Turn off motor, then the chamber end cap of cleaning chamber drying chamber is opened by control system, the valve cleaned by valve cleaning chamber is moved Enter in valve drying chamber, and valve to be cleaned is put into vacant valve cleaning chamber, then by control system control Rotating down pressing cylinder closes the chamber end cap that valve cleans chamber and valve drying chamber；S5, is again turned on supply-water pump, and open Magnetic valve on the magnetic valve and air compression tank main line of supply-water pump main line sum, valve cleans chamber as step S3 to gas Door is cleaned, and valve drying chamber then carries out jet to valve using dry air by each spray orifice in inlet plenum, and valve is dry Rotated at a high speed in the presence of dry air, moisture forms vapor and air-flow together by valve drying chamber side wall in airflow function The blast pipe discharge cavity of exhaust outlet and bottom；S6：After the completion for the treatment of that valve cleaning chamber and valve drying chamber work, by control system The chamber end cap that valve is cleaned chamber and valve drying chamber by control rotating down pressing cylinder is fully open, the valve in valve drying chamber Next procedure of processing can be entered into, the valve in valve cleaning chamber is then entered into valve drying chamber, then repeat step S5 Action be circulated production.

Specifically, due in the utility model valve valve cleaning chamber in sufficiently be contacted with valve, because , in order to save material, the cleaning fluid that the utility model is used low compared with the concentration of conventional clean liquid just can obtain preferably clear for this Wash effect, in the cleaning fluid in the valve cleaning chamber containing 1% polyoxyethylene octyl phenolic ether, 0.3% NaOH, 0.5% natrium nitrosum, 5% ethanol, balance of water, in order to prevent ethanol from volatilizing, also can be by the water leg in the utility model It is designed as closed structure.

Specifically, the valve cleaning chamber cleaning liquid inside need to be in 6 ~ 8m/s in the flow velocity of each spray orifice, the valve drying chamber The flow velocity of interior dry air need to be in 50 ~ 60m/s.

Preferred embodiment of the present utility model is the foregoing is only, is not used to limit the utility model, it is all at this Any modification, equivalent and improvement made within the spirit and principle of utility model etc., should be included in the utility model Protection domain within.

Claims (7)

1. a kind of valve is cleaned and dried chamber, it is characterised in that including：

With the hollow cavity through structure, cavity includes interconnected epicoele and cavity of resorption, and the internal diameter of the epicoele is gyro Type structure, its top is cylindrical structural, and bottom is pyramidal structure, and the cavity of resorption is a cylindrical cavernous structure, its top with UNICOM of epicoele bottom centre, its underpart through cavities bottom, the cavity of resorption bottom is used to connect draining/tracheae, on the cavity Chamber upper cylindrical structure side wall is provided with a draining/gas port and chamber outer wall insertion；

Water inlet/the air chamber on cavity top is surrounded on, the water inlet/air chamber is provided with corresponding water inlet/gas port, the water inlet/air chamber The cavity epicoele and the top half of cavity cavity of resorption being surrounded in addition to draining/gas port, the water inlet/air chamber is on cavity cavity of resorption top Be provided with a circle and be uniformly distributed spray orifice obliquely, the water inlet/air chamber at the cavity epicoele pyramidal structure in the middle part of to be provided with a circle equal Even distribution spray orifice obliquely, it is equally distributed tiltedly that the water inlet/air chamber is provided with a circle in the middle part of cavity epicoele cylindrical structural Downward spray orifice；Wherein, there is certain corner cut in above-mentioned all spray orifices in the same direction with valve axle center；

Chamber end cap, the chamber end cap is fixed on cavity top by rotating down pressing cylinder, and the cavity top is provided with end cap Groove, chamber end cap is provided with sealing ring corresponding with end cap groove.

2. valve according to claim 1 is cleaned and dried chamber, it is characterised in that the cavity and chamber end cap are moulded by hard Material material is made, and sealing ring is provided with the chamber end cap, and the chamber end cap bottom is smooth structure.

3. valve according to claim 2 is cleaned and dried chamber, it is characterised in that the cavity cavity of resorption with diameter greater than valve The diameter of bar, with diameter greater than the external diameter of valve disc, the thickness of the valve head edge is less than draining/gas port for the cavity epicoele Diameter.

4. valve according to claim 3 is cleaned and dried chamber, it is characterised in that the height of the pyramidal structure of the epicoele bottom Degree is highly consistent with valve disc.

5. a kind of valve is cleaned and dried system, it is characterised in that the system includes：Water leg, supply-water pump, compressed air cylinder, Valve described in control system and claim 1 is cleaned and dried chamber, and the number that the valve is cleaned and dried chamber is even number, wherein one Valve cleaning chamber is partly set to, second half is set to valve drying chamber；The supply-water pump cleans chamber intake chamber by pipeline with valve Water inlet is connected, and the discharge outlet and bottom connection drainpipe of the valve cleaning chamber side wall are connected by pipeline with water leg； The compressed air cylinder is connected by pipeline with the air inlet of valve drying chamber inlet plenum, the exhaust of the valve drying chamber side wall Filter tip is equipped with mouth and the blast pipe of bottom connection；Electromagnetism is equipped with the main line of the supply-water pump and compressed air cylinder Valve；The rotating down pressing cylinder of the chamber end cap of the chamber end cap and drying chamber in the valve cleaning chamber carries out centralized Control respectively； The chamber end cap and the chamber end cap of drying chamber in magnetic valve and door the cleaning chamber on the supply-water pump, compressed air cylinder main line Rotating down pressing cylinder be controlled by control system.

6. valve according to claim 5 is cleaned and dried system, it is characterised in that set in the air compression tank escaping pipe There is air gauge.

7. valve according to claim 5 is cleaned and dried system, it is characterised in that the main line of the supply-water pump is provided with Flowmeter；Each pipe interface of the valve cleaning chamber and valve drying chamber is helicitic texture.