CN206255992U - A kind of UV LED cure systems for fiber manufacturing - Google Patents
A kind of UV LED cure systems for fiber manufacturing Download PDFInfo
- Publication number
- CN206255992U CN206255992U CN201620808007.0U CN201620808007U CN206255992U CN 206255992 U CN206255992 U CN 206255992U CN 201620808007 U CN201620808007 U CN 201620808007U CN 206255992 U CN206255992 U CN 206255992U
- Authority
- CN
- China
- Prior art keywords
- led
- cure systems
- fiber manufacturing
- light source
- source module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000000835 fiber Substances 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 230000003287 optical effect Effects 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000009413 insulation Methods 0.000 claims description 3
- 238000007711 solidification Methods 0.000 abstract description 11
- 230000008023 solidification Effects 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 8
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 238000001228 spectrum Methods 0.000 abstract description 6
- 239000013307 optical fiber Substances 0.000 abstract description 5
- 239000011248 coating agent Substances 0.000 abstract description 4
- 238000000576 coating method Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000007380 fibre production Methods 0.000 abstract description 2
- 239000003973 paint Substances 0.000 abstract description 2
- 238000003848 UV Light-Curing Methods 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000001723 curing Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000002211 ultraviolet spectrum Methods 0.000 description 1
Landscapes
- Surface Treatment Of Glass Fibres Or Filaments (AREA)
Abstract
The utility model is created and provides a kind of UV LED cure systems for fiber manufacturing, belongs to optic fibre manufacturing technology field, a kind of UV LED cure systems for fiber manufacturing, including light source module and radiating module on housing；The light source module includes array light emitting diode, and the optical source wavelength of its transmitting is 380 420nm, and power output is 20W/cm2.The light emitting diode includes arranged in parallel at equal intervals 6 groups.The luminescent spectrum of LED can be completely used for fibre coating solidification in the light source module that the utility model is created, therefore, in the case where same solidification effect is reached, this UV LED cure systems can save substantial amounts of energy consumption, in addition, LED long lifespan, corrective maintenance is safeguarded simple, environment is not polluted, energy-conserving and environment-protective.And overcome that LED curing apparatus power outputs are low and the low restriction of paint solidification speed in the range of LED light spectrum wavelength, for realize at a high speed, scale optical fiber production condition is provided.
Description
Technical field
The invention belongs to optic fibre manufacturing technology field, more particularly, to a kind of UV LED solidifications for fiber manufacturing
System.
Background technology
The non-constant width of ultraviolet spectra of traditional UV-curing technology, generally only 20% spectrum comes for curing process
Say it is useful.In addition to UV curing apparatus energy consumption in itself, the air-cooled power consumption of equipment in solidification process is also very big, account for be
40% or so of system energy consumption, therefore, traditional cure system energy consumption is very high.Be additionally, since every time excite arc light all can to wound
The electrode for building electric arc causes consume, so traditional mercury lamp service life only has 4000-6000 hours.Also, traditional UV consolidates
Change equipment needs big flow air cooling system, not only consumes energy, and can produce ozone in use, pollutes atmospheric environment, urgently
Need to improve.
The content of the invention
In view of this, the invention is intended to overcome defect present in above-mentioned prior art, proposes a kind of for optical fiber
The UV LED cure systems of manufacture.
To reach above-mentioned purpose, what the technical scheme of the invention was realized in：
A kind of UV LED cure systems for fiber manufacturing, including light source module and radiating mould on housing
Block；The light source module includes array light emitting diode, and the optical source wavelength of its transmitting is 380-420nm, and power output is 20W/
cm2。
Further, the light emitting diode includes arranged in parallel at equal intervals 6 groups.
Further, light emitting diode described in each group is installed on a LED mainboards, and the LED mainboards pass through thermal plastic insulation
It is connected to the case inside.
Further, it is additionally provided with thermometer on the housing.
Further, the radiating module includes the circulating chilled water pipeline that the hull outside is set.
Further, the housing is provided with some louvres.
Relative to prior art, the invention has the advantage that：
The luminescent spectrum of LED can be completely used for fibre coating solidification in light source module, therefore, reaching same solidification effect
In the case of, this UV LED cure systems can save substantial amounts of energy consumption, in addition, LED long lifespan, corrective maintenance is safeguarded simple
It is single, environment is not polluted, energy-conserving and environment-protective.
Brief description of the drawings
The accompanying drawing for constituting the part of the invention is used for providing further understanding the invention, present invention wound
The schematic description and description made does not constitute the improper restriction to the invention for explaining the invention.
In accompanying drawing：
Fig. 1 is the structural representation of the invention；
Fig. 2 is the structural representation of light source module in the invention.
Description of reference numerals：
1- housings；2- light source modules；3- radiating modules；4- light emitting diodes；5- thermometers.
Specific embodiment
It should be noted that in the case where not conflicting, the feature in embodiment and embodiment in the invention can
To be mutually combined.
In the description of the invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " on ", D score,
The orientation or position relationship of the instruction such as "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outward " are
Based on orientation shown in the drawings or position relationship, it is for only for ease of description the invention and simplifies description, rather than instruction
Or imply that the device or element of meaning with specific orientation, with specific azimuth configuration and operation, therefore must not be understood that
It is the limitation to the invention.Additionally, term " first ", " second " etc. are only used for describing purpose, and it is not intended that indicating
Or imply relative importance or the implicit quantity for indicating indicated technical characteristic.Thus, " first ", " second " etc. are defined
Feature can express or implicitly include one or more this feature.In the description of the invention, unless separately
It is described, " multiple " is meant that two or more.
, it is necessary to explanation, unless otherwise clearly defined and limited, term " is pacified in the description of the invention
Dress ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected, or be detachably connected, or integratedly
Connection；Can mechanically connect, or electrically connect；Can be joined directly together, it is also possible to be indirectly connected to by intermediary,
Can be two connections of element internal.For the ordinary skill in the art, can be by concrete condition understanding
State concrete meaning of the term in the invention.
Describe the invention in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
A kind of UV LED cure systems for fiber manufacturing, as depicted in figs. 1 and 2, including the light on housing 1
Source module 2 and radiating module 3；The light source module 2 includes array light emitting diode 4, and the optical source wavelength of its transmitting is 380-
420nm, power output is 20W/cm2.Radiating module can include the one kind in louvre, radiator fan, circulating chilled water device
Or it is several.The operation principle of this cure system is that absorbing wavelength absorbs what LED sent in the specific light trigger of 380~420nm
Free radical is formed after ultraviolet radiation, triggers prepolymer and monomer to crosslink reaction, form the high molecular polymerization of network structure
Thing, so that liquid quickly becomes solid.
It is pointed out that the light emitting diode 4 includes arranged in parallel at equal intervals 6 groups, can be also specifically, 6 groups
Light emitting diode side by side parallel arranges that every group is all to arrange in line several light emitting diodes.Can be to the painting of optical fiber
Coating is continuously solidified, and solidification effect is good, though under 800-2500m/min speeds of production fiber products parameters with
The optical fiber no significant difference produced using traditional UV curing process.UV-LED is UV LED, is one kind of LED.This
UV LED cure systems overcome that LED curing apparatus power outputs are low and the paint solidification speed in the range of LED light spectrum wavelength
Low restriction, to realize that high speed, scale optical fiber production provide condition.
Protective cover can be set outside the light emitting diode of light source module 2, to prevent Light-Emitting Diode by by external mechanical
Power is collided with damage, and light outlets are left in protective cover respective leds position, not hinder normal illumination to be advisable.Certainly, also may be used
With using the protective cover of printing opacity.
The light emitting diode 4 of above-mentioned each group is installed on a LED mainboards, and the LED mainboards pass through insulating heat-conductive gemel connection
In the case inside.The heat energy that light emitting diode is produced is delivered on housing through thermal plastic insulation and is radiated, can be in shell
Some louvres are set on body, it is ensured that good radiating effect.
Furthermore it is possible to correspondence louvre sets radiator fan, it is evacuated to hull outside by louvre using radiator fan.
A controlling switch being connected with temperature sensor can be connected on radiator fan, temperature sensor is arranged on enclosure interior, only
Temperature is just opened radiator fan and is radiated when reaching the upper limit of setting, while radiating effect is ensured, saves electric energy.
For the ease of observing the temperature regime of the system, in an optional embodiment, temperature is additionally provided with the housing 1
Degree meter 5, generally, thermometer display panel is arranged on the outside of housing, and the inductive probe being connected with display panel is arranged on housing
Inside, more can accurate measurement temperature in real time.
In order to strengthen radiating effect, in an optional embodiment, the radiating module 3 is included around the housing 1
The circulating chilled water pipeline that outside is set.By the cooling water of outer loop, to be radiated to housing 1, and then, it is solid to this LED
Change system is radiated, it is ensured that its is stable and reliable in work, ensures that service life is permanent.
The water pump that cooling water in circulating chilled water pipeline can be set by a hull outside is supplied, can be with the circuit of water pump
The controlling switch that connection one is connected with temperature sensor, temperature sensor is arranged on enclosure interior, and only temperature reaches setting
Water pump is just opened during the upper limit carries out cooling water circulation, while radiating effect is ensured, saves electric energy.
Furthermore it is also possible to be provided for the conveyer belt of Transmission Fibers, the conveyer belt facilitates fiber products by housing hollow
Feed and be smoothly transferred to subsequent processing.
The luminescent spectrum of LED can be completely used for fibre coating solidification in light source module 2, therefore, reaching same solidification effect
In the case of fruit, this UV LED cure systems can save substantial amounts of energy consumption, in addition, LED long lifespan, corrective maintenance is safeguarded simple
It is single, environment is not polluted, energy-conserving and environment-protective.
The preferred embodiment of the invention is the foregoing is only, creation is not intended to limit the invention, it is all at this
Within the spirit and principle of innovation and creation, any modification, equivalent substitution and improvements made etc. should be included in the invention
Protection domain within.
Claims (6)
1. a kind of UV LED cure systems for fiber manufacturing, it is characterised in that：Including the light source module on housing
And radiating module；The light source module includes array light emitting diode, and the optical source wavelength of its transmitting is 380-420nm, output work
Rate is 20W/cm2。
2. a kind of UV LED cure systems for fiber manufacturing according to claim 1, it is characterised in that：It is described luminous
Diode includes arranged in parallel at equal intervals 6 groups.
3. a kind of UV LED cure systems for fiber manufacturing according to claim 1 and 2, it is characterised in that：Each group
The light emitting diode is installed on a LED mainboards, and the LED mainboards are connected to the case inside by thermal plastic insulation.
4. a kind of UV LED cure systems for fiber manufacturing according to claim 1, it is characterised in that：The housing
On be additionally provided with thermometer.
5. a kind of UV LED cure systems for fiber manufacturing according to claim 1, it is characterised in that：The radiating
Module includes the circulating chilled water pipeline that the hull outside is set.
6. a kind of UV LED cure systems for fiber manufacturing according to claim 1, it is characterised in that：The housing
It is provided with some louvres.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620808007.0U CN206255992U (en) | 2016-07-29 | 2016-07-29 | A kind of UV LED cure systems for fiber manufacturing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620808007.0U CN206255992U (en) | 2016-07-29 | 2016-07-29 | A kind of UV LED cure systems for fiber manufacturing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206255992U true CN206255992U (en) | 2017-06-16 |
Family
ID=59023297
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620808007.0U Expired - Fee Related CN206255992U (en) | 2016-07-29 | 2016-07-29 | A kind of UV LED cure systems for fiber manufacturing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206255992U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113843124A (en) * | 2021-11-01 | 2021-12-28 | 宣紫程 | Curing equipment |
-
2016
- 2016-07-29 CN CN201620808007.0U patent/CN206255992U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113843124A (en) * | 2021-11-01 | 2021-12-28 | 宣紫程 | Curing equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170616 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |