CN108638656B - Air-cooled LED optical fiber coloring and curing system - Google Patents
Air-cooled LED optical fiber coloring and curing system Download PDFInfo
- Publication number
- CN108638656B CN108638656B CN201810758442.0A CN201810758442A CN108638656B CN 108638656 B CN108638656 B CN 108638656B CN 201810758442 A CN201810758442 A CN 201810758442A CN 108638656 B CN108638656 B CN 108638656B
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- China
- Prior art keywords
- supporting section
- section bar
- air
- conveying pipe
- curing system
- Prior art date
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- 239000013307 optical fiber Substances 0.000 title claims abstract description 25
- 238000004040 coloring Methods 0.000 title claims abstract description 24
- 239000011521 glass Substances 0.000 claims abstract description 39
- 230000001681 protective effect Effects 0.000 claims abstract description 8
- 239000000835 fiber Substances 0.000 claims description 23
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 22
- 229910052757 nitrogen Inorganic materials 0.000 claims description 11
- 238000009423 ventilation Methods 0.000 claims description 7
- 238000001723 curing Methods 0.000 description 13
- 238000001816 cooling Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 5
- 229910052753 mercury Inorganic materials 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 239000012855 volatile organic compound Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 206010008479 Chest Pain Diseases 0.000 description 1
- 206010011224 Cough Diseases 0.000 description 1
- 206010014561 Emphysema Diseases 0.000 description 1
- 206010019233 Headaches Diseases 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 208000002193 Pain Diseases 0.000 description 1
- 208000005374 Poisoning Diseases 0.000 description 1
- 206010040954 Skin wrinkling Diseases 0.000 description 1
- 238000003848 UV Light-Curing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 206010006451 bronchitis Diseases 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 208000002173 dizziness Diseases 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000003760 hair shine Effects 0.000 description 1
- 231100000869 headache Toxicity 0.000 description 1
- 230000036737 immune function Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 210000005036 nerve Anatomy 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
- B41F23/0476—Cooling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Surface Treatment Of Glass Fibres Or Filaments (AREA)
Abstract
The invention discloses an air-cooled LED optical fiber coloring and curing system which comprises a door plate, a box body, a glass conveying pipe, a first supporting section bar, a second supporting section bar and a third supporting section bar, wherein the included angles formed among the first supporting section bar, the second supporting section bar and the third supporting section bar are 60 degrees, the glass conveying pipe is positioned among the first supporting section bar, the second supporting section bar and the third supporting section bar, one surface of the first supporting section bar, which is close to the glass conveying pipe, of the second supporting section bar and one surface of the third supporting section bar, which is close to the glass conveying pipe, are respectively fixed with a lamp plate and a protective cover, the protective cover is covered on the lamp plate, a lens is fixed on the protective cover, an air port is further formed on the box body, and a fan is fixed on the air port. The air-cooled LED optical fiber coloring and curing system can reduce energy loss, effectively protect the environment and has strong stability of coloring UV ink.
Description
Technical Field
The invention relates to the technical field of optical fiber manufacturing, in particular to an air-cooled LED optical fiber coloring and curing system.
Background
The optical fibers currently on the market are colored UV cured (UV is ultraviolet), still by curing UV optical fiber colored ink by a conventional mercury lamp or water cooled UV led cured optical fiber colored ink.
Because the traditional mercury lamp has high power, high power consumption, high loss, short service life and expensive consumable materials, VOCs are generated and discharged into the air when the optical fiber coloring UV ink is cured, ozone is also generated (swelling and pain in throat, chest distress and cough, bronchitis and emphysema are caused, nerve poisoning, dizziness and headache, vision degradation and memory deterioration are caused, skin wrinkling and black spots appear, the immune function of a human body is destroyed, and the like), and the mercury lamp after the utilization also has certain mercury pollution to ecological environment;
the water-cooled UVLED is used for curing the optical fiber coloring ink, although VOCs are not generated, the problem of risk of production operation of the water-cooled UVLED still exists, if the water device of the water-cooled UVLED curing system is aged or overhauled inaccurately, the electronic components are burnt out to be short-circuited and leaked (the voltage of industrial equipment is 380V), and huge damage and life danger are brought to factory production and production operators; meanwhile, the water-cooled UVLED is required to be matched with a corresponding water-cooling machine cooling system (generally 3KW UVLED is required to be matched with a 3KW water-cooling machine cooling system), so that not only is the power consumption doubled, but also most of the production workshop position space is occupied.
Disclosure of Invention
One object of the present invention is to: the air-cooled LED optical fiber coloring and curing system can reduce energy loss, effectively protect environment and has strong stability of coloring UV ink.
To achieve the purpose, the invention adopts the following technical scheme: an air-cooled LED optical fiber coloring and curing system comprises a door plate, a box body, a glass conveying pipe, a first supporting section bar, a second supporting section bar and a third supporting section bar, wherein the door plate is connected with the box body, a first edge of the first supporting section bar is connected with a first edge of the second supporting section bar, a second edge of the second supporting section bar is connected with a first edge of the third supporting section bar, a second edge of the third supporting section bar is connected with a second edge of the first supporting section bar, the included angles formed by the first supporting section bar, the second supporting section bar and the third supporting section bar are 60 degrees, the glass conveying pipe is positioned among the first supporting section bar, the second supporting section bar and the third supporting section bar, the glass conveying device comprises a glass conveying pipe, a first supporting section bar, a second supporting section bar, a third supporting section bar, a lamp panel, a protecting cover and a fan, wherein the first supporting section bar is close to one face of the glass conveying pipe, the second supporting section bar is close to one face of the glass conveying pipe, the third supporting section bar is close to one face of the glass conveying pipe, the lamp panel and the protecting cover are all fixed on the face of the glass conveying pipe, the protecting cover is covered on the lamp panel, a lens is fixed on the protecting cover, one end of the glass conveying pipe is fixedly connected with the fiber inlet assembly, the other end of the glass conveying pipe is fixedly connected with the fiber outlet assembly, the fiber inlet assembly and the fiber outlet assembly penetrate through the box and are fixedly connected with the box, an air opening is further formed in the box, and the fan is fixed on the air opening.
As a preferable technical scheme, the box body is provided with a plurality of ventilation holes, and the ventilation holes are positioned on one side of the box body away from the air port.
As a preferable technical scheme, both sides of the first supporting section bar are all fixed with first fixed plates, the first fixed plates are fixedly connected with the inner side walls of the door plate, second fixed plates are fixedly connected between the first ends of the second supporting section bar and the third supporting section bar and between the second ends of the second supporting section bar and the second ends of the third supporting section bar, and the second fixed plates are fixedly connected with the inner side walls of the box body.
As a preferred technical scheme, the side of the first support profile, which is far away from the glass conveying pipe, the side of the second support profile, which is far away from the glass conveying pipe, and the side of the third support profile, which is far away from the glass conveying pipe, are all provided with cooling fins.
As a preferable technical scheme, the fiber inlet head component is provided with a wire inlet hole, an air inlet hole and a nitrogen inlet hole.
As a preferable technical scheme, the fiber outlet head component is provided with a wire outlet hole and a nitrogen outlet hole.
As a preferable technical scheme, one side of the box body is provided with a first hinge, the edge of the door plate is provided with a second hinge, and the first hinge is hinged with the second hinge.
As an optimized technical scheme, one side of the box body, which is far away from the first hinge, is provided with a hasp clamping piece, one side of the door plate, which is far away from the second hinge, is provided with a hasp lug, and the hasp clamping piece is in clamping connection with the hasp lug.
The beneficial effects of the invention are as follows: the air-cooled LED optical fiber coloring and curing system can reduce energy loss, effectively protect environment and has strong stability of coloring UV ink.
Drawings
The invention is described in further detail below with reference to the drawings and examples.
FIG. 1 is a first overall schematic diagram of an air-cooled LED optical fiber coloring and curing system according to an embodiment;
FIG. 2 is a second overall schematic of an air-cooled LED fiber coloring and curing system according to an embodiment;
FIG. 3 is a first partial schematic view of an air-cooled LED optical fiber coloring and curing system according to an embodiment;
fig. 4 is a second partial schematic diagram of an air-cooled LED fiber coloring and curing system according to an embodiment.
In fig. 1 to 4:
1. a door panel; 2. a case; 3. a glass delivery tube; 4. a first support profile; 5. a second support profile; 6. a third support profile; 7. a protective cover; 8. a lens; 9. a fiber inlet head assembly; 10. a fiber outlet head assembly; 11. an air port; 12. a vent hole; 13. a first fixing plate; 14. a second fixing plate; 15. a heat sink; 16. an air inlet hole; 17. a nitrogen inlet hole; 18. and the hasp clamping piece.
Detailed Description
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
As shown in fig. 1 to 4, in this embodiment, an air-cooled LED optical fiber coloring and curing system includes a door panel 1, a box 2, a glass conveying pipe 3, a first supporting section 4, a second supporting section 5 and a third supporting section 6, wherein the door panel 1 is connected with the box 2, a first edge of the first supporting section 4 is connected with a first edge of the second supporting section 5, a second edge of the second supporting section 5 is connected with a first edge of the third supporting section 6, a second edge of the third supporting section 6 is connected with a second edge of the first supporting section 4, an included angle formed by the first supporting section 4, the second supporting section 5 and the third supporting section 6 is 60 degrees, the glass conveying pipe 3 is located between the first supporting section 4, the second supporting section 5 and the third supporting section 6, the first supporting section 4 is close to one side of the glass conveying pipe 3, the second supporting section 5 is close to the protective cover, the second supporting section 5 is connected with a first edge of the third supporting section 6, the glass conveying pipe is close to one side of the glass conveying cover 3, the glass conveying pipe is fixedly connected with an air inlet and a glass conveying pipe assembly, and the air inlet component is fixedly connected with the box 2, and the air inlet and the air outlet component is fixedly connected with the box 2, and the air inlet component is fixedly connected with the air inlet and the air outlet component is provided with the air inlet and the air inlet component.
Because the contained angle of three support section bars mutual support is 60 degrees, consequently form the three centre have a triangular prism space, will glass conveyer pipe 3 installs in triangular prism space, works as first support section bar 4 second support section bar 5 with after the circular telegram of third support section bar 6, the lamp plate is luminous, and light passes through lens 8 shines on the surface of optic fibre, carries out the thermosetting with the printing ink on the optic fibre from three angles perfection, and stability can be strong, has effectively solved the high energy consumption and the environmental pollution problem that traditional mercury lamp solidification brought moreover.
In this embodiment, the case 2 is provided with a plurality of ventilation holes 12, and the ventilation holes 12 are located at a side of the case 2 away from the tuyere 11.
Since the lamp panel emits light to heat and cure the optical fiber, the temperature of the inside of the case 2 is increased, and in order to lower the temperature, the inside of the case 2 is blown by the blower fan, and then hot air is discharged from the ventilation hole 12.
In this embodiment, the first fixing plates 13 are fixed on two sides of the first supporting section bar 4, the first fixing plates 13 are fixedly connected with the inner side wall of the door panel 1, the second fixing plates 14 are fixed between the first end of the second supporting section bar 5 and the first end of the third supporting section bar 6 and between the second end of the second supporting section bar 5 and the second end of the third supporting section bar 6, and the second fixing plates 14 are fixedly connected with the inner side wall of the box 2.
Under the action of the second fixing plate 14, the second supporting section bar 5 and the third supporting section bar 6 are fixed on the box body 2, while under the action of the first fixing plate 13, the first supporting section bar 4 is fixed on the door plate 1, and when the door plate 1 is opened and the door plate 1 is pulled away, the first supporting section bar 4 is connected with the door plate 1, so that the glass conveying pipe 3 can be exposed.
In this embodiment, the side of the first support profile 4 away from the glass delivery tube 3, the side of the second support profile 5 away from the glass delivery tube 3, and the side of the third support profile 6 away from the glass delivery tube 3 are all provided with heat sinks 15.
The radiating fins 15 are additionally arranged to radiate heat more effectively on the three support profiles.
In this embodiment, the fiber inlet head assembly 9 is provided with a wire inlet hole, an air inlet hole 16 and a nitrogen inlet hole 17, and the fiber outlet head assembly 10 is provided with a wire outlet hole and a nitrogen outlet hole.
When the optical fiber is inserted into the fiber inlet head assembly 9, the air inlet hole 16 is filled with air to drive the optical fiber into the glass conveying pipe 3 and out of the wire outlet hole of the fiber outlet head assembly 10, after a section of optical fiber is discharged, the air inlet hole 16 is closed, then the nitrogen inlet hole 17 and the nitrogen outlet hole are opened, the optical fiber is continuously driven by nitrogen to move, and meanwhile, the nitrogen is used for carrying out UV curing on the ink on the surface of the optical fiber.
In this embodiment, a first hinge is disposed on one side of the case 2, a second hinge is disposed on an edge of the door panel 1, and the first hinge is hinged to the second hinge.
When the door panel 1 is opened, the first hinge and the second hinge limit that the door panel 1 cannot leave the box 2, and once limit the stability of the whole structure.
In this embodiment, a snap fastener 18 is disposed on a side of the case 2 away from the first hinge, a snap fastener ear is disposed on a side of the door panel 1 away from the second hinge, and the snap fastener 18 is engaged with the snap fastener ear.
It should be noted that the above embodiments are merely preferred embodiments of the present invention and the applied technical principles, and any changes or substitutions easily conceivable to those skilled in the art within the scope of the present invention are included in the scope of the present invention.
Claims (6)
1. The air-cooled LED optical fiber coloring and curing system is characterized by comprising a door plate, a box body, a glass conveying pipe, a first supporting section bar, a second supporting section bar and a third supporting section bar, wherein the door plate is connected with the box body, a first edge of the first supporting section bar is connected with a first edge of the second supporting section bar, a second edge of the second supporting section bar is connected with a first edge of the third supporting section bar, a second edge of the third supporting section bar is connected with a second edge of the first supporting section bar, an included angle formed by the first supporting section bar, the second supporting section bar and the third supporting section bar is 60 degrees, the glass conveying pipe is positioned between the first supporting section bar, the second supporting section bar and the third supporting section bar, one surface of the first supporting section bar, which is close to the glass conveying pipe, and one surface of the third supporting section bar, which is close to the glass conveying pipe, are respectively fixed with a lamp plate and a protective cover, the protective cover is arranged on the lamp plate, the second side of the second supporting section bar and the third supporting section bar, the protective cover is connected with a glass conveying pipe, a fiber inlet and a fiber inlet assembly are fixed on the box body, and a fiber inlet assembly are fixed on the fan and connected with the fan;
the box body is provided with a plurality of ventilation holes, and the ventilation holes are positioned at one side of the box body far away from the air port;
the two sides of the first supporting section bar are both fixed with a first fixing plate which is fixedly connected with the inner side wall of the door plate, and a second fixing plate is fixed between the first end of the second supporting section bar and the first end of the third supporting section bar and between the second end of the second supporting section bar and the second end of the third supporting section bar, and the second fixing plate is fixedly connected with the inner side wall of the box body.
2. An air-cooled LED optical fiber coloring and curing system according to claim 1, wherein the side of the first support profile away from the glass delivery tube, the side of the second support profile away from the glass delivery tube, and the side of the third support profile away from the glass delivery tube are each provided with a heat sink.
3. An air-cooled LED fiber coloring and curing system according to claim 1, wherein the fiber-feeding head assembly is provided with a wire inlet, an air inlet and a nitrogen inlet.
4. An air-cooled LED fiber coloring and curing system according to claim 1, wherein the fiber-tip assembly is provided with a wire outlet and a nitrogen outlet.
5. An air-cooled LED fiber optic coloring curing system as recited in claim 1, wherein a first hinge is disposed on one side of the housing, a second hinge is disposed on an edge of the door panel, and the first hinge is hinged to the second hinge.
6. An air-cooled LED fiber optic coloring curing system according to claim 5, wherein a snap fastener is provided on a side of the housing remote from the first hinge, and a snap tab is provided on a side of the door panel remote from the second hinge, the snap fastener being in snap engagement with the snap tab.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810758442.0A CN108638656B (en) | 2018-07-11 | 2018-07-11 | Air-cooled LED optical fiber coloring and curing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810758442.0A CN108638656B (en) | 2018-07-11 | 2018-07-11 | Air-cooled LED optical fiber coloring and curing system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108638656A CN108638656A (en) | 2018-10-12 |
| CN108638656B true CN108638656B (en) | 2024-02-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810758442.0A Active CN108638656B (en) | 2018-07-11 | 2018-07-11 | Air-cooled LED optical fiber coloring and curing system |
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| Country | Link |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110355073A (en) * | 2019-07-25 | 2019-10-22 | 深圳市福卡斯光电有限公司 | A kind of LED curing system of optical fiber cable |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011042061A (en) * | 2009-08-19 | 2011-03-03 | Panasonic Electric Works Co Ltd | Ultraviolet irradiation device |
| CN204265640U (en) * | 2014-12-15 | 2015-04-15 | 汕头高新区奥星光通信设备有限公司 | A kind of optical fiber coloring solidification equipment |
| CN205710444U (en) * | 2016-04-25 | 2016-11-23 | 富通集团有限公司 | A kind of optical fiber resin curing oven and optical fiber coating LED solidification equipment thereof |
| CN207088709U (en) * | 2017-06-10 | 2018-03-13 | 深圳市天添智能云设备有限公司 | A kind of Intelligent optical fiber coloring UV LED cure systems and device |
| CN208497942U (en) * | 2018-07-11 | 2019-02-15 | 深圳市福卡斯光电有限公司 | A kind of ventilation type LED light fibre staining and curing system |
-
2018
- 2018-07-11 CN CN201810758442.0A patent/CN108638656B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011042061A (en) * | 2009-08-19 | 2011-03-03 | Panasonic Electric Works Co Ltd | Ultraviolet irradiation device |
| CN204265640U (en) * | 2014-12-15 | 2015-04-15 | 汕头高新区奥星光通信设备有限公司 | A kind of optical fiber coloring solidification equipment |
| CN205710444U (en) * | 2016-04-25 | 2016-11-23 | 富通集团有限公司 | A kind of optical fiber resin curing oven and optical fiber coating LED solidification equipment thereof |
| CN207088709U (en) * | 2017-06-10 | 2018-03-13 | 深圳市天添智能云设备有限公司 | A kind of Intelligent optical fiber coloring UV LED cure systems and device |
| CN208497942U (en) * | 2018-07-11 | 2019-02-15 | 深圳市福卡斯光电有限公司 | A kind of ventilation type LED light fibre staining and curing system |
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| Publication number | Publication date |
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| CN108638656A (en) | 2018-10-12 |
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