CN202263702U - Infrared and ultraviolet combination curing machine - Google Patents
Infrared and ultraviolet combination curing machine Download PDFInfo
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- CN202263702U CN202263702U CN2011204668517U CN201120466851U CN202263702U CN 202263702 U CN202263702 U CN 202263702U CN 2011204668517 U CN2011204668517 U CN 2011204668517U CN 201120466851 U CN201120466851 U CN 201120466851U CN 202263702 U CN202263702 U CN 202263702U
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Abstract
An infrared and ultraviolet combination curing machine relates to the technical field of curing and comprises a substrate, infrared lamps and ultraviolet lamps, wherein the substrate is arranged on the combination curing machine, the infrared lamps and the ultraviolet lamps are arranged on the substrate, and the ultraviolet lamps are LED lamps. By combining the ultraviolet lamps with the infrared lamps, the infrared and ultraviolet combination curing machine has the advantages of capability of completely curing raw materials, energy conservation, long service life, low cost and the like.
Description
Technical field
The utility model relates to the curing technology field, particularly relates to a kind of infrared and ultraviolet and unites the curing machine.
Background technology
The ultra-violet curing machine is a kind of plant equipment that can send available intensive ultraviolet UV curing paint or UV printing ink etc., is widely used in industries such as printing, electronics, building materials, machinery.The critical component of the cured article of ultra-violet curing machine is its emitted in ultraviolet line source.Ultraviolet source mainly contains high-pressure sodium lamp, metal halid lamp, ultraviolet LED lamp on the market.
The present homemade metal halid lamp life-span still is lower than 1000 hours, and power is more little, and specification requirement is high more, so can not be widely used in the curing technology field.
In the curing technology field, traditional mercury lamp mode curing machine adopts the mercury lamp illumination mode, and the production technology of using this curing machine is by long-term use.But owing to its apparatus expensive, maintenance cost height, UV intensity of illumination decay soon, volume is big, consumptive material is expensive, pollution is big, the surface temperature rise high product of illuminated element location is subjected to displacement and makes poor product quality; Industry is devoted to improve always, but is difficult to break through because of the limitation of solidifying machine always.
The curing machine that uses the ultraviolet LED lamp is also arranged at present; China's utility model patent (application number 200480042155.6) discloses " UV curing method and equipment "; Through apply the ultraviolet light of different wave length to the printing ink that wherein comprises ultraviolet initiator, coating and adhesive, improve the ultraviolet curing equipment and the method for the ultra-violet curing of these printing ink, coating and adhesive.The ultraviolet LED lamp is with respect to high-pressure sodium lamp, and the light wavelength of only sending is fixed, and uses the chip of more 365nm now, and 5 ° of irradiated product surface temperature rises are below the C, and temperature is crossed and lowly can not be solidified illuminated product fully.Yet existing coating and printing ink curing process is many to be basic with the mercury lamp, and the UV Wavelength distribution of mercury lamp is very extensive, and even distribution is all arranged from 260nm to 450nm, and the UV light wave of LED lamp is very narrow, has only the scope of 5nm usually, and modal is 395-400nm.Because of LED belongs to cold light source, can't produce heat, can't evaporate the solvent composition in the traditional coating, cause after the curing still toughness, can not solidify traditional coating and printing ink fully.
If can improve existing ultra-violet curing machine, then bring revolutionary progress for commercial production, huge contribution is made in the development that promotes whole industry.
Summary of the invention
Provide but the purpose of the utility model is to avoid weak point of the prior art a kind of energy-conservation, the life-span long, the infrared and ultraviolet that solidifies printing ink, coating, adhesive is fully united the curing machine.
The purpose of the utility model realizes through following technical measures.
A kind of infrared and ultraviolet is united the curing machine, comprises the substrate that is arranged at associating curing machine, the infrared lamp that is arranged at substrate and uviol lamp, and uviol lamp is the LED lamp.
Wherein, said uviol lamp is set in parallel in said substrate and forms the uviol lamp crowd, and said uviol lamp crowd's both sides are respectively arranged with the said infrared lamp that is parallel to said uviol lamp.
Wherein, said uviol lamp is set in parallel in said substrate, two vertical said uviol lamps of parallel said infrared lamp and be separately positioned on the two ends of said uviol lamp.
Wherein, said uviol lamp and said infrared lamp are parallel to each other and interlock and be arranged at intervals at said substrate.
Wherein, uviol lamp and infrared lamp are led chip, and uviol lamp and infrared lamp are in transverse direction and longitudinal direction interleaved setting mutually.
Wherein, uviol lamp and infrared lamp are led chip, and uviol lamp is lined up file, and infrared lamp is lined up file, the staggered substrate that is arranged at intervals at of uviol lamp file and infrared lamp file.
Wherein, said infrared lamp is the LED lamp.
Wherein, also comprise speed-changing draught fan and radiator, radiator contacts with substrate, and speed-changing draught fan is installed on radiator.
Wherein, also comprise speed-changing draught fan and radiator, radiator contacts with substrate, and speed-changing draught fan and radiator close on.
Wherein, include three said speed-changing draught fans.
The beneficial effect of the utility model: a kind of infrared and ultraviolet is united the curing machine, comprises the substrate that is arranged at associating curing machine, the infrared lamp that is arranged at substrate and uviol lamp, and uviol lamp is the LED lamp.Break through tradition science and technology, uviol lamp and infrared lamp are united use solidify raw material fully, do not changing ultra-thin, high temperature resistant, anti-aging, the thermally sensitive product of production under the conventional process flow large-scale equipment condition.Owing to use light emitting diode more energy-conservation, traditional handicraft method relatively, energy-conservation nearly 50%, the life-span reaches 50000 hours, has save the expense of frequent change fluorescent tube and buying fluorescent tube, thereby has reduced the cost.
Description of drawings
Utilize accompanying drawing that the utility model is done and further describe, but the content in the accompanying drawing does not constitute any restriction to the utility model.
Fig. 1 is the infrared LED UV light-source structure sketch map of a kind of infrared and ultraviolet of the utility model embodiment 1 of uniting the curing machine.
Fig. 2 is the infrared LED UV light-source structure sketch map of a kind of infrared and ultraviolet of the utility model embodiment 2 of uniting the curing machine.
Fig. 3 is the infrared LED UV light-source structure sketch map of a kind of infrared and ultraviolet of the utility model embodiment 3 of uniting the curing machine.
Fig. 4 is the infrared LED UV light-source structure sketch map of a kind of infrared and ultraviolet of the utility model embodiment 4 of uniting the curing machine.
Fig. 5 is the infrared LED UV light-source structure sketch map of a kind of infrared and ultraviolet of the utility model embodiment 5 of uniting the curing machine.
Fig. 6 is the cooling system structural representation that a kind of infrared and ultraviolet of the utility model is united the embodiment 1 of curing machine.
Fig. 7 is the cooling system structural representation that a kind of infrared and ultraviolet of the utility model is united the embodiment 6 of curing machine.
Fig. 1 to Fig. 7 comprises mark:
1 substrate, 2 uviol lamps, 3 infrared lamps, 4 radiators, 5 speed-changing draught fans.
The specific embodiment
In conjunction with following examples the utility model is described further.
A kind of infrared and ultraviolet is united the curing machine, and is as shown in Figure 1, comprises the substrate 1 that is arranged at associating curing machine, the infrared lamp 3 that is arranged at substrate 1 and uviol lamp 2, and uviol lamp 2 is the LED lamp.Present embodiment is preferred, and said uviol lamp 2 is set in parallel in said substrate 1 and forms the uviol lamp crowd, and said uviol lamp crowd's both sides are respectively arranged with the said infrared lamp 3 that is parallel to said uviol lamp 2.This structure is because the infrared lamp 3 that uses is less, and temperature heats up little, can effectively temperature be controlled in 65 ℃.
Because the LED lamp is a cold light source; What send is pure UV light, and traditional U V coating and printing ink need volatilize in the process of solidifying or evaporation owing to need solvent and additive; But traditional uviol lamp is not owing to there is the infrared ray composition, so well UV curing coating and printing ink.The utility model is to combine the high intensity UV light of uviol lamp and the infrared ray of coupling to be used for handling solvent and additive, solves the difficult problem that the ultraviolet LED lamp can not solidify traditional UV coating, printing ink, adhesive fully jointly.In the present embodiment, uviol lamp 2 provides the ultraviolet of 360-410nm wavelength and the infrared ray of 700-14000nm jointly with infrared lamp 3.Wherein, infrared and ultraviolet is united the curing machine and is provided with the uviol lamp 2 that emission wavelength is respectively 395-400nm and 365nm.Wherein, common being easy to get of LED lamp of emission 395-400nm wavelength, the wide material sources price is lower, therefore can reduce production costs.The light wave scope that present embodiment has added infrared ray and all covered from 365-410nm; Enlarged the induction light wavelength of the photosensitive triggering agent of UV curing on the one hand, be increased to 45nm, increased the infrared ray composition on the other hand from traditional 5nm; Help evaporating solvent, to reach completely crued purpose.In the present embodiment, infrared lamp 3 is infrarede emitting diodes, and this type of infrared lamp is energy-conservation, the life-span is long.
In the present embodiment, include cooling system, shown in Figure 6, it comprises speed-changing draught fan 7 and radiator 4, and radiator 4 contacts with substrate 1, and speed-changing draught fan 5 is installed on radiator 4.Uviol lamp 2 in the present embodiment is arranged on the substrate 1 with infrared lamp 3, and substrate 1 touches with radiator 4.Products solidifying the time; Use infrared lamp 3 heating; And the voltage that utilizes controllable silicon to regulate infrared lamp 3 regulates the power of infrared lamp 3, and controls the product surface temperature with the control product temperature within the specific limits through the power of regulating infrared lamp 3, guarantees the products solidifying quality.Curing for some heat-sensitive material then can reduce the product surface temperature through the mode of forced ventilation heat radiation.For some UV coating or glue to the LED specific wavelength, then can close infrared ray fully, only to use uviol lamp 2 to solidify and get final product, such temperature rise almost can be ignored.
The infrared and ultraviolet of the utility model is united the curing machine and mainly is made up of power module, controller module, holding circuit module, lamp source module and cooling system 5 parts.Power module mainly provides light source needed constant current supply of electric power, the electric power of controller also is provided simultaneously, the supply of electric power of cooling system.Controller module is used to control the startup of whole equipment and the signal of each subsystem is handled.When being used for preventing maloperation or radiating module inefficacy, the holding circuit module, prevented the cause thermal damage light source to the protection of light source.Light source module provides the ultraviolet light of 360nm-410nm wavelength and the infrared ray of 700nm-14000nm.Cooling system is used for the heat radiation of light source, guarantees that the operating temperature of light source is not higher than 65 degrees centigrade.
Use infrared and ultraviolet to unite curing machine curing, its step comprises, connection circuit is opened infrared and ultraviolet and united the curing machine and light source is sent be cured object to solidify the light of required wavelength, the light homogeneous radiation object that is cured.Light source relatively moves with the object that is cured.
In the present embodiment, it is ultraviolet and/or the interior infrared ray of 700-14000nm scope in the 365-410nm scope that light source provides wavelength; Or, close infrared lamp 3 for the object that is cured that absorbs the specific wavelength ultraviolet, only use uviol lamp 2 that corresponding wavelength ultraviolet is provided.The utility model mainly solidifies liking the UV curable material; This type of material includes more can be by the light trigger of ultraviolet light activation, coating for example, printing ink, adhesive, adhesive etc.; The main body of coating and printing ink is the acrylic monomer; The main component of additive is photosensitive triggering agent, and the main component of solvent is an acetone, toluene class organic solvent.Increase infrared ray and can improve product temperature, reach the completely crued purpose of product to help the solvent evaporation.
When cured article, control the product surface temperature in 65 ℃ through the power of regulating infrared lamp 3; In case too high luminous efficiency and the service life of a machine that influences uviol lamp 2 of temperature; Reduce energy loss simultaneously, guarantee product quality, in operating process; Mainly be to reach the temperature control effect through the power that the voltage that uses controllable silicon to regulate infrared lamp 3 is regulated infrared lamp 3, in curing operation according to actual conditions regulate be temperature control within the required range.Curing for some heat-sensitive material then can reduce the product surface temperature through the mode of forced ventilation heat radiation; Present embodiment adopts speed-changing draught fan 5 to force to feed cold wind, and according to the temperature of detected luminous intensity and radiator 4, the speed that changes blower fan blows to radiator 5 with the cold airflow selectivity in solidification process; And through increasing or reduce the temperature that the amount of cooling off air is controlled said radiator 5; To regulate the luminous intensity of light-emitting diode chip for backlight unit emission, make light-emitting diode chip for backlight unit remain on substantially invariable temperature, thereby obtain substantially invariable light output; Guarantee that product evenly solidifies, improve the quality of products.
In the present embodiment, in solidification process, also inert gas is injected said substrate 1 and the space between the object of being cured.
The difference that the infrared and ultraviolet of present embodiment and embodiment 1 is united the curing machine is that as shown in Figure 2, uviol lamp 2 is parallel to each other with infrared lamp 3 and the staggered substrate 1 that is arranged at intervals at.Other structure of present embodiment and principle and embodiment 1 are basic identical, repeat no more at this.
The difference that the infrared and ultraviolet of present embodiment and embodiment 1 is united the curing machine is; As shown in Figure 3; Present embodiment is preferred, and said uviol lamp 2 is set in parallel in 1, two parallel said infrared lamp of said substrate, 3 vertical said uviol lamps 2 and is separately positioned on the two ends of said uviol lamp 2.This structure is because the infrared lamp 3 that uses is less, and temperature heats up little, can effectively temperature be controlled in 65 ℃, and this structure can evenly be launched light from whole base plate 1.Other structure of present embodiment and principle and embodiment 5 are basic identical, repeat no more at this.
The difference that the infrared and ultraviolet of present embodiment and embodiment 1 is united the curing machine is; As shown in Figure 4, uviol lamp and infrared lamp are led chip, and uviol lamp 2 is lined up file; Infrared lamp 3 is lined up file, the staggered substrate 1 that is arranged at intervals at of uviol lamp 2 files and infrared lamp 3 files.This structure makes whole curing agent light source luminescent even, is cured the object thermally equivalent and accepts radiation thereby make, and evenly solidifies.Other structure of present embodiment and principle and embodiment 1 are basic identical, repeat no more at this.
The difference that the infrared and ultraviolet of present embodiment and embodiment 1 is united the curing machine is that as shown in Figure 5, present embodiment is preferred; Uviol lamp and infrared lamp are led chip; Preferably, uviol lamp 2 and infrared lamp 3 are in transverse direction and longitudinal direction interleaved setting mutually, and this structure makes whole curing agent light source luminescent even; Be cured the object thermally equivalent and accept radiation thereby make, evenly solidify.Other structure of present embodiment and principle and embodiment 1 are basic identical, repeat no more at this.
embodiment 6.
The difference that the infrared and ultraviolet of present embodiment and embodiment 1 is united the curing machine is; As shown in Figure 7; In the cooling system of present embodiment; Comprise radiator 4 and three speed-changing draught fans 5, radiator 4 is contiguous with speed-changing draught fan 5, and the cold air stream of speed-changing draught fan 4 blows to the purpose of radiator with mandatory cooling.Certainly, the quantity of speed-changing draught fan 4 increases and decreases according to actual conditions.Other structure of present embodiment and principle and embodiment 1 are basic identical, repeat no more at this.
Should be noted that at last; Above embodiment only be used to explain the utility model technical scheme but not to the restriction of the utility model protection domain; Although the utility model has been done detailed description with reference to preferred embodiment; Those of ordinary skill in the art should be appreciated that and can make amendment or be equal to replacement the technical scheme of the utility model, and do not break away from the essence and the scope of the utility model technical scheme.
Claims (10)
1. an infrared and ultraviolet is united the curing machine, it is characterized in that, comprises being arranged at the said substrate of curing machine, the infrared lamp that is arranged at said substrate and the uviol lamp of uniting, and said uviol lamp is the LED lamp.
2. a kind of infrared and ultraviolet according to claim 1 is united the curing machine, it is characterized in that, said uviol lamp is set in parallel in said substrate and forms the uviol lamp crowd, and said uviol lamp crowd's both sides are respectively arranged with the said infrared lamp that is parallel to said uviol lamp.
3. a kind of infrared and ultraviolet according to claim 1 is united the curing machine, it is characterized in that, said uviol lamp is set in parallel in said substrate, two vertical said uviol lamps of parallel said infrared lamp and be separately positioned on the two ends of said uviol lamp.
4. a kind of infrared and ultraviolet according to claim 1 is united the curing machine, it is characterized in that, said uviol lamp and said infrared lamp are parallel to each other and interlock and be arranged at intervals at said substrate.
5. a kind of infrared and ultraviolet according to claim 1 is united the curing machine, it is characterized in that, said uviol lamp and said infrared lamp are led chip, and said uviol lamp and said infrared lamp are in transverse direction and longitudinal direction interleaved setting mutually.
6. a kind of infrared and ultraviolet according to claim 1 is united the curing machine; It is characterized in that said uviol lamp and said infrared lamp are led chip, said uviol lamp is lined up file; Said infrared lamp is lined up file, and uviol lamp file and infrared lamp file are interlocked and be arranged at intervals at said substrate.
7. a kind of infrared and ultraviolet according to claim 1 is united the curing machine, it is characterized in that, said infrared lamp is the LED lamp.
8. a kind of infrared and ultraviolet according to claim 1 is united the curing machine, it is characterized in that, also comprises speed-changing draught fan and radiator, and said radiator contacts with said substrate, and said speed-changing draught fan is installed on said radiator.
9. a kind of infrared and ultraviolet according to claim 1 is united the curing machine, it is characterized in that, also comprises speed-changing draught fan and radiator, and said radiator contacts with said substrate, and said speed-changing draught fan and said radiator close on.
10. a kind of infrared and ultraviolet according to claim 9 is united the curing machine, it is characterized in that, includes three said speed-changing draught fans.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204668517U CN202263702U (en) | 2011-11-22 | 2011-11-22 | Infrared and ultraviolet combination curing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204668517U CN202263702U (en) | 2011-11-22 | 2011-11-22 | Infrared and ultraviolet combination curing machine |
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| CN202263702U true CN202263702U (en) | 2012-06-06 |
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| CN2011204668517U Expired - Fee Related CN202263702U (en) | 2011-11-22 | 2011-11-22 | Infrared and ultraviolet combination curing machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102744991A (en) * | 2012-07-30 | 2012-10-24 | 昆山科望快速印务有限公司 | Printing technology |
| CN103128038A (en) * | 2011-11-22 | 2013-06-05 | 东莞星晖真空镀膜塑胶制品有限公司 | Infrared ultraviolet combined curing machine and curing method |
| CN103277774A (en) * | 2013-06-07 | 2013-09-04 | 合肥京东方光电科技有限公司 | Cooling system, ultraviolet curing machine and cooling method of cooling system |
| CN106166538A (en) * | 2016-09-05 | 2016-11-30 | 芜湖纯元光电设备技术有限公司 | A kind of double-colored curing of environment-friendly and energy-efficient and curing |
| CN113438860A (en) * | 2021-06-08 | 2021-09-24 | 武汉中仪物联技术股份有限公司 | UV ultraviolet curing prosthetic devices's cooling system |
| US11511533B2 (en) * | 2019-03-20 | 2022-11-29 | Casio Computer Co., Ltd. | Shaped object production method and expansion device |
-
2011
- 2011-11-22 CN CN2011204668517U patent/CN202263702U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103128038A (en) * | 2011-11-22 | 2013-06-05 | 东莞星晖真空镀膜塑胶制品有限公司 | Infrared ultraviolet combined curing machine and curing method |
| CN102744991A (en) * | 2012-07-30 | 2012-10-24 | 昆山科望快速印务有限公司 | Printing technology |
| CN103277774A (en) * | 2013-06-07 | 2013-09-04 | 合肥京东方光电科技有限公司 | Cooling system, ultraviolet curing machine and cooling method of cooling system |
| CN106166538A (en) * | 2016-09-05 | 2016-11-30 | 芜湖纯元光电设备技术有限公司 | A kind of double-colored curing of environment-friendly and energy-efficient and curing |
| US11511533B2 (en) * | 2019-03-20 | 2022-11-29 | Casio Computer Co., Ltd. | Shaped object production method and expansion device |
| CN113438860A (en) * | 2021-06-08 | 2021-09-24 | 武汉中仪物联技术股份有限公司 | UV ultraviolet curing prosthetic devices's cooling system |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120606 Termination date: 20171122 |