CN206255785U - A kind of safety monitoring system for breakdown crane - Google Patents
A kind of safety monitoring system for breakdown crane Download PDFInfo
- Publication number
- CN206255785U CN206255785U CN201621284327.7U CN201621284327U CN206255785U CN 206255785 U CN206255785 U CN 206255785U CN 201621284327 U CN201621284327 U CN 201621284327U CN 206255785 U CN206255785 U CN 206255785U
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- CN
- China
- Prior art keywords
- processing module
- radar
- pulling force
- monitoring system
- breakdown crane
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Emergency Alarm Devices (AREA)
Abstract
The utility model discloses a kind of safety monitoring system for breakdown crane, 360 ° of cameras including the pulling force sensor on the lifting rope of the breakdown crane, on the arm of the breakdown crane, the radar range finder on suspended object, wireless handheld intercom and watch-dog and display in the drivers' cab of the breakdown crane, the wireless handheld intercom are at least two；Also include wireless transport module, the data of pulling force sensor, 360 ° of cameras, radar range finder, wireless handheld intercom are transferred to watch-dog by the wireless transport module；The watch-dog includes pulling force data processing module, image processing module, radar data processing module and voice signal processing module, and the data of gained after treatment are transferred to display by the pulling force data processing module, image processing module, radar data processing module and voice signal processing module.
Description
Technical field
The utility model is related to breakdown crane technical field, more particularly to one kind to be particularly suitable for night use and safety
The property safety monitoring system for breakdown crane high.
Background technology
The safety for ensureing rail track is an important job, breakdown crane as main rescue aid, fast
Speed serves irreplaceable effect in repairing the rescue works such as circuitry obstacle, lifting accident train, guarantee safety of railway operation.
, due to the maximization of equipment, the working space of driver is relatively small in rescue operations for traditional breakdown crane,
But needing larger space carries out the rescue works such as the revolution lifting in train accident compartment, and driver is in some cases (especially
That evening or light are inadequate) operation when easily cause vision dead zone, therefore generally require multiple work people in rescue site
The mutually coordinated commander of member, this aspect reduces the operating efficiency of driver, on the other hand also increases personnel cost；Meanwhile, by
Noisy in job site causes exchange easily obstacle occur, and the accident vehicle and surrounding personage for being likely to result in lifting are collided,
A variety of hidden danger are brought to safe rescue.Additionally, traditional breakdown crane typically uses many limb fiber lifting ropes, through nonexpondable
Easily there is the risk of wherein a few limb lifting rope breaking releasings in lifting rope, and be difficult to find in maintenance repair, therefore easily cause list
Limb lifting rope stress is excessive and be broken, cause accident compartment moment to be dropped, to scene personnel cause great security threat.
Utility model content
Based on above-mentioned the deficiencies in the prior art, technical problem to be solved in the utility model is to provide a kind of guarantee rescue
Crane remains to keep higher-security rescue, simple structure and easy to operate safety monitoring system at night.
The technical scheme that the utility model solution above-mentioned technical problem is used is for a kind of safety for breakdown crane
Monitoring system, including pulling force sensor, 360 ° of cameras, radar range finder, wireless handheld intercom, watch-dog and displays,
On the lifting rope of the breakdown crane, 360 ° of cameras hang the pulling force sensor located at the breakdown crane
On arm, in the drivers' cab of the breakdown crane, the radar range finder is located at suspended object for the watch-dog and display
On, the wireless handheld intercom is at least two；Also include wireless transport module, the wireless transport module is by pull sensing
Device, 360 ° of cameras, radar range finder, data of wireless handheld intercom are transferred to watch-dog；The watch-dog includes pulling force
Data processing module, image processing module, radar data processing module and voice signal processing module, the pulling force data treatment
Be transferred to for the data of gained after treatment by module, image processing module, radar data processing module and voice signal processing module
Display.
Pulling force sensor can in real time obtain the pulling force data at lifting rope and be transferred to pulling force data by wireless transport module
Processing module, when the pulling force numerical value measured by pulling force sensor is near or above safety value set in advance, watch-dog is then warned
Show driver and/or commanding；360 ° of cameras can be by the location drawing picture of the suspended object below arm, suspender and staff etc.
By wireless transport module real-time Transmission to image processing module, occurs danger in dangerous work region when 360 ° of cameras are detected
When binding between dangerous thing or arm and suspended object occurs abnormal, watch-dog then warns driver and/or commanding；Radar is surveyed
Distance meter can real-time detection peripheral obstacle or pedestrian with respect to suspended object distance and radar is transferred to by wireless transport module
Data processing module, once radar range finder detects suspended object and the scope of activities of breakdown crane larger barrier or row
People, watch-dog then warns driver and/or commanding；Radar range finder is easy to installation and removal, can be carried out in important position
Lay.Commanding and driver can carry out the wireless telecommunications of high-quality speech by wireless handheld intercom, efficiently solve and rescue
Help the communication obstacle that job site is far caused due to commanding and driver's distance.
Watch-dog positioned at drivers' cab receives pulling force data, 360 ° of cameras of pulling force sensor by wireless transport module
Image data, the range data of radar range finder and wireless handheld intercom speech sound signal, and information above is shown in real time
Show on screen, driver can be allowed in real time, clearly to control the concrete condition of rescue site, realize the integrated and safe of height
Property so that driver can preferably concentrate one's energy to carry out the rescue work of crane.The simple structure of the safety monitoring system is right
Existing breakdown crane comes into operation by carrying out simple transformation, easy to operate, can in real time, exactly detect and display is rescued
The various threat datas at the scene of helping, are obviously improved the security of night rescue.
As a kind of further improvement of above-mentioned safety monitoring system for breakdown crane, the image processing module
Including pedestrian detection module.The pedestrian detection module can be designed using the deep learning algorithm based on machine vision technique
Whether the detection module of exploitation, can more accurately detect in 360 ° of image datas of camera there is personnel's potential safety hazard, enter one
Step ensures the safety of rescue site staff.
As a kind of further improvement of above-mentioned safety monitoring system for breakdown crane, also including by watch-dog control
The alarm of system.By watch-dog come intelligentized control method alarm, may further ensure that rescue work is safely and efficiently carried out.
Used as a kind of further improvement of above-mentioned safety monitoring system for breakdown crane, the alarm includes setting
Alarm lamp outside the buzzer siren in drivers' cab and/or driver room, the alarm lamp and pulling force sensor, 360 ° of shootings
Any several devices in head, radar range finder, wireless handheld intercom are connected.The good warning effect of buzzer siren, can make
Driver found the abnormal situation in time, and alarm lamp is particularly suitable in night prompting commanding and driver, it is to avoid rescue site
Various influence of noise alarming effects.Further, the alarm lamp is LED alarm lamp.
Used as a kind of further improvement of above-mentioned safety monitoring system for breakdown crane, 360 ° of cameras are
It is provided with the intelligent infrared camera of light intensity detection module.Now, 360 ° of detectable scene light intensities of camera, if light
Infrared function is then automatically turned on during low intensity, further to adapt to night rescue work.
As a kind of further improvement of above-mentioned safety monitoring system for breakdown crane, the radar range finder bag
Permanent magnet layer, radar host computer layer, radar transmitter and wireless antenna are included, the radar range finder is adsorbed by the permanent magnet layer
In the outside of suspended object.The absorption affinity of permanent magnet layer is suitable, and installation and removal are convenient.Further, the permanent magnet layer with it is described
Bonding connection between radar host computer layer.
As a kind of further improvement of above-mentioned safety monitoring system for breakdown crane, the wireless handheld intercommunication
Wireless launcher is provided with machine, wireless communication module, the wireless launcher and the radio communication are provided with the watch-dog
The frequency range of module is consistent.By setting independent wireless communication module in watch-dog, driver and commanding can be obviously improved
Speech quality, farthest solve Communication that is remote due to distance in rescue operations and producing, significantly improve rescue effect
Rate.
Used as a kind of further improvement of above-mentioned safety monitoring system for breakdown crane, the display is provided with
Pulling force data viewing area, video monitoring viewing area, radar data viewing area and intercommunication communications zone.What is so set is aobvious
Show that device can intuitively react the various situations of rescue site, be easy to the various emergency situations of driver's integrated treatment.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the safety monitoring system for breakdown crane.
Fig. 2 is a kind of use flow chart of the safety monitoring system for breakdown crane.
Fig. 3 is the structural representation of radar range finder.
Specific embodiment
The safety monitoring system for breakdown crane as Figure 1-3, is included in the pulling force set on per share lifting rope 3
The radar range finder that sensor 31, the 360 ° of cameras 21 set at the top of arm 2 and each face outside suspended object 9 are set
4,360 ° of cameras 21 have light intensity detection module, can be automatically switched off according to light intensity and open infrared ray work(
Can, driver 7 is located in drivers' cab 1 and is communicated with commanding 8 by wireless handheld intercom 5, is provided with drivers' cab 1
Watch-dog, display 6 and buzzer siren, LED alarm lamp 45 is provided with pulling force sensor 31 and radar range finder 4.
As shown in Fig. 2 watch-dog include pulling force data processing module, image processing module, radar data processing module and
Voice signal processing module, wherein, image processing module includes pedestrian detection module, and display 6 includes pulling force data viewing area
Domain, video monitoring viewing area, radar data viewing area and intercommunication communications zone, wireless transport module is by pulling force sensor
31st, the data of 360 ° of cameras 21, radar range finder 4 and wireless handheld intercoms 5 be transferred to respectively pulling force data processing module,
Image processing module, radar data processing module and voice signal processing module, then, pulling force data is processed mould by watch-dog
The result of block, image processing module, radar data processing module and voice signal processing module is transferred to display 6 and divides
Not shown in pulling force data viewing area, video monitoring viewing area, radar data viewing area and intercommunication communications zone, when each
Individual processing module note abnormalities data when, watch-dog then controls buzzer siren and LED alarm lamp 45 to open to warn, commanding
8 make commander or operate, data, the commanding 8 then according to display 6 of driver 7 according to the warning of LED alarm lamp 45
The warning of commander and alarm carry out corresponding operation.Wireless launcher, the prison are provided with the wireless handheld intercom 5
Wireless communication module is provided with control device, the wireless launcher is consistent with the frequency range of the wireless communication module.
As shown in figure 3, radar range finder 4 includes permanent magnet layer 41, radar host computer layer 42, radar transmitter 43 and wireless day
Line 44, bonding connection between the permanent magnet layer 41 and radar host computer layer 42, the radar range finder 4 is inhaled by permanent magnet layer 41
Invest the outside of suspended object 9.
Claims (8)
1. a kind of safety monitoring system for breakdown crane, it is characterised in that：
Including pulling force sensor (31), 360 ° of cameras (21), radar range finder (4), wireless handheld intercom (5), watch-dogs
With display (6), the pulling force sensor (31) on the lifting rope (3) of the breakdown crane, 360 ° of cameras
(21) on the arm (2) of the breakdown crane, the department of the watch-dog and display (6) located at the breakdown crane
In machine room (1), on suspended object (9), the wireless handheld intercom (5) is at least two to the radar range finder (4)；
Also include wireless transport module, the wireless transport module surveys pulling force sensor (31), 360 ° of cameras (21), radars
Distance meter (4), the data of wireless handheld intercom (5) are transferred to watch-dog；
The watch-dog is included at pulling force data processing module, image processing module, radar data processing module and voice signal
Reason module, the pulling force data processing module, image processing module, radar data processing module and voice signal processing module will
The data of gained are transferred to display (6) after treatment.
2. a kind of safety monitoring system for breakdown crane as claimed in claim 1, it is characterised in that：At the image
Reason module includes pedestrian detection module.
3. a kind of safety monitoring system for breakdown crane as claimed in claim 1, it is characterised in that：Also include by supervising
The alarm of control device control.
4. a kind of safety monitoring system for breakdown crane as claimed in claim 3, it is characterised in that：The alarm
Including the buzzer siren in drivers' cab (1) and/or drivers' cab (1) alarm lamp (45) outward；The alarm lamp (45) with
Any several devices in pulling force sensor (31), 360 ° of cameras (21), radar range finder (4), wireless handheld intercoms (5)
It is connected.
5. a kind of safety monitoring system for breakdown crane as claimed in claim 1, it is characterised in that：Described 360 ° are taken the photograph
As head (21) is the intelligent infrared camera for being provided with light intensity detection module.
6. a kind of safety monitoring system for breakdown crane as claimed in claim 1, it is characterised in that：The radar is surveyed
Distance meter (4) includes permanent magnet layer (41), radar host computer layer (42), radar transmitter (43) and wireless antenna (44), the radar
Rangefinder (4) is adsorbed in the outside of suspended object (9) by the permanent magnet layer (41).
7. a kind of safety monitoring system for breakdown crane as claimed in claim 1, it is characterised in that：The wireless hand
Hold and be provided with wireless launcher in intercom (5), be provided with wireless communication module in the watch-dog, the wireless launcher with it is described
The frequency range of wireless communication module is consistent.
8. a kind of safety monitoring system for breakdown crane as claimed in claim 1, it is characterised in that：The display
(6) pulling force data viewing area, video monitoring viewing area, radar data viewing area and intercommunication communications zone are provided with.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621284327.7U CN206255785U (en) | 2016-11-28 | 2016-11-28 | A kind of safety monitoring system for breakdown crane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621284327.7U CN206255785U (en) | 2016-11-28 | 2016-11-28 | A kind of safety monitoring system for breakdown crane |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206255785U true CN206255785U (en) | 2017-06-16 |
Family
ID=59027188
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621284327.7U Expired - Fee Related CN206255785U (en) | 2016-11-28 | 2016-11-28 | A kind of safety monitoring system for breakdown crane |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206255785U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109062162A (en) * | 2018-08-24 | 2018-12-21 | 中车齐齐哈尔车辆有限公司 | The control method and system of vehicle |
| CN110166751A (en) * | 2019-06-03 | 2019-08-23 | 三一汽车制造有限公司 | Arm support equipment, arm support equipment safety early warning device and method |
| CN110775826A (en) * | 2019-09-11 | 2020-02-11 | 浙江交工新材料有限公司 | Automatic identification system and method for dangerous source |
| CN111824979A (en) * | 2020-07-02 | 2020-10-27 | 杨文涛 | Material lifting machine for building engineering |
-
2016
- 2016-11-28 CN CN201621284327.7U patent/CN206255785U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109062162A (en) * | 2018-08-24 | 2018-12-21 | 中车齐齐哈尔车辆有限公司 | The control method and system of vehicle |
| CN110166751A (en) * | 2019-06-03 | 2019-08-23 | 三一汽车制造有限公司 | Arm support equipment, arm support equipment safety early warning device and method |
| CN110775826A (en) * | 2019-09-11 | 2020-02-11 | 浙江交工新材料有限公司 | Automatic identification system and method for dangerous source |
| CN111824979A (en) * | 2020-07-02 | 2020-10-27 | 杨文涛 | Material lifting machine for building engineering |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170616 Termination date: 20191128 |