CN206250540U - The fabricating tools device of main feeder wire jumper - Google Patents
The fabricating tools device of main feeder wire jumper Download PDFInfo
- Publication number
- CN206250540U CN206250540U CN201621023375.0U CN201621023375U CN206250540U CN 206250540 U CN206250540 U CN 206250540U CN 201621023375 U CN201621023375 U CN 201621023375U CN 206250540 U CN206250540 U CN 206250540U
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- CN
- China
- Prior art keywords
- center conductor
- shell
- wire jumper
- electrode
- main feeder
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Abstract
The utility model provides a kind of fabricating tools device of main feeder wire jumper, and fabricating tools device includes：Clamping device, placement and press-in device, at least an electrode welder closing device and welding automatic shift device；Wherein, clamping device includes shell, and cable and center conductor are penetrated in shell；Place and press-in device supports center conductor and center conductor is pressed into shell；The electrode bar that electrode welder closing device is provided with clamping center conductor is pressed from both sides and center conductor is generated heat；Welding automatic shift device dynamic answers soldering tip to weld together the outer conductor of cable and shell.The fabricating tools device of the utility model main feeder wire jumper solves that production efficiency is low, and production line is long, and labour intensity is big, the technical problem such as control of product quality difficulty is big；Because electrode welder closing device 5 is acted using the 3rd cylinder, with reference to center conductor fixing device, the position for making electrode bar be clamped in center conductor is fixed, and pressure unification stabilization, product quality has Reliable guarantee.
Description
Technical field
The utility model is related to a kind of product automation manufacture machine system, more particularly to a kind of manufacture of main feeder wire jumper
Fitting device.
Background technology
Mobile communication antenna main feeder wire jumper is the Primary Component in microwave communication antenna equipment, in inner antenna unit device
Connection between part and external signal equipment plays vital effect.With answering for Chinese and whole world 4G mobile communication technologies
With the raising of communication frequency proposes requirement higher to mobile communication antenna main feeder wire jumper, is on the one hand performance quality
Aspect need not be lifted constantly, on the other hand need to reduce manufacturing cost.For the market demand of wide-band, main feeder wire jumper must
Extremely low voltage standing wave ratio (VSWR) and low intermodulation index (PIM) must be met.Reach these performance requirements, it is necessary to ensure system
The high efficiency of the uniformity of technique in journey, the degree of accuracy of size, and production.
Mobile communication antenna main feeder wire jumper is typically made up of connector and cable, and wherein connector is by housing, center
The parts such as conductor are constituted.
Traditional manufacturing process technology method is：By manually constituting vertical or horizontal production line before workbench, from first
Procedure starts, and completes a manufacture in lower operation manually using special frock clamp per procedure, then be transferred to next work
Sequence completes a manufacture using special frock clamp in lower operation manually, completes whole product manufacturing by operation successively.
This process typically presses following process flow：First working procedure penetrates cable in housing, by center conductor through electricity
On cable inner wire；Center conductor is heated using welding stage, makes the melts soldering tin inside center conductor, center conductor is fixed on cable
On inner wire；Semi-finished product shift second operation work, and center conductor is pressed into housing using handpress；Semi-finished product transfer the 3rd
Procedure, use feeling answers welding machine heated shell, makes melts soldering tin in housing, cable outer conductor is fixed together with housing.Extremely
This completes this process.
Main feeder wire jumper typically will can complete whole assembly program by above-mentioned three process, wherein to second work
Sequence must also carry out 100% finish dimensional detection, for rejecting defective work.More than it is divided into the mode of three process production,
Not only low production efficiency, producing line is long, and labour intensity is big；And product transhipment is frequent, it is larger that product appearance damages probability.
Utility model content
Utility model purpose of the present utility model is to provide a kind of traditional handwork of substitution, greatly improve production effect
Rate, reduce occupation area of equipment, improve homogeneity of product main feeder wire jumper fabricating tools device.
The utility model provides a kind of fabricating tools device of main feeder wire jumper, and it includes：Clamping device, placement and press-in
Device, at least an electrode welder closing device and welding automatic shift device；Wherein, clamping device include shell, cable and
Center conductor is penetrated in shell；Place and press-in device supports center conductor and center conductor is pressed into shell；Welding machine electricity
The electrode bar that pole closing device is provided with clamping center conductor is pressed from both sides and center conductor is generated heat；Welding automatic shift device dynamic
Answer soldering tip that cable outer conductor is welded together with shell.
Preferably, the clamping device includes：Positioned at the enclosure and it is arranged two cavity molds and position together
Moving device, wherein, gearshift fixes two cavity molds, the gearshift include by the first cylinder and by this first
The line slide rail of air cylinder driven.
Preferably, the placement and press-in device include：Support base, the rotary flange disk above the support base, wear
Cross the rotary flange disk and circumferentially arrange multiple center conductor fixing devices, be set in each center conductor fixing device
Spring, the adjacent alignment sensor being located at by the rotary flange disk, the electricity that is connected with the rotary flange disk center axle by belt
Machine and the second cylinder being fixedly connected with the support base；Wherein, center conductor is fixed on center conductor fixing device.
Preferably, the center conductor fixing device is provided with 8, and 8 center conductor fixing device deciles are fixed on rotation
On turned flange disk.
Preferably, the center conductor fixing device is provided with fool proof positioning step.
Preferably, the electrode welder closing device is provided with two, and two electrode welder closing devices are located at the folder
Tight device opposite sides.
Preferably, described each electrode welder closing device includes：3rd cylinder and the linear axis of the 3rd cylinder connection
Hold and linear bearing connection electrode fixed seat and the electrode bar that is connected with the motor fixing seat.
Preferably, the welding automatic shift device includes：What the 4th cylinder being slidably connected and the 4th cylinder were connected
Fixed mount and the sensing soldering tip being connected with the fixed mount.
Preferably, also including base plate, the clamping device, placement and press-in device, at least an electrode welder closing device,
And welding automatic shift device is respectively positioned on the base plate.
The fabricating tools device of the utility model main feeder wire jumper solves production efficiency lowly, and production line is long, and work is strong
Degree is big, the technical problem such as control of product quality difficulty is big；The utility model compared with prior art, with clear advantage and having
Beneficial effect, specific manifestation is as follows：Because the utility model electrode welder closing device is acted using the 3rd cylinder, led with reference to center
Body fixing device, the position for making electrode bar be clamped in center conductor is fixed, and pressure unification stabilization, product quality has reliable guarantor
Card；The utility model every needs 1 people operation, the people of operating personnel 2 is reduced compared with prior art, while to the skill of operating personnel
300% can be reduced with labour intensity；The utility model hourly output is 90, and hour production capacity is 90 per capita, and existing
Technology improves the 720%, (abortion of 3 people of prior art 8 of 1 people of the utility model, 8 hourly output 720 compared to hour production capacity per capita
Amount 300) the utility model floor space is few.
Brief description of the drawings
Fig. 1 is the general structure schematic diagram of the utility model fabricating tools system；
Fig. 2 is the structural representation of the clamping device of fabricating tools system shown in Fig. 1；
Fig. 3 is the structural representation of the placement of fabricating tools system and press-in device shown in Fig. 1；
Fig. 4 is that the structural representation with the another angle of press-in device is placed shown in Fig. 3；
Fig. 5 is the structural representation of the electrode welder closing device of fabricating tools system shown in Fig. 1；
Fig. 6 is the structural representation of the case weld automatic shift device of fabricating tools system shown in Fig. 1.
Specific embodiment
The utility model mobile communication antenna fabricating tools device of main feeder wire jumper, as shown in figure 1, this main feeder is jumped
The fabricating tools device 100 of line includes：Base plate 1, clamping device 2, placement and press-in device 3, at least center conductor 4, a welding machine
Electrode folding device 5, welding automatic shift device 6 and control system.Wherein, clamping device 2, place and press-in device 3,
An at least electrode welder closing device 5 and welding automatic shift device 6 are respectively positioned on the base plate 1.
As shown in Fig. 2 clamping device 2 includes：Shell 21, positioned at the inside of the shell 21 and it is arranged two cavity moulds together
Tool 22 and gearshift 23, wherein, cavity mold 22 is designed according to the shape of shell 21, by the cavity mold 22 to shell
21 fixations；Gearshift 23 is used to fix two cavity molds 22, enables the folding of two cavity molds 22, position
Moving device 23 includes the line slide rail (not shown) driven by the first cylinder 24 and by first cylinder 24.
As shown in Figure 3 and Figure 4, place and press-in device 3 includes：Be fixed on support base 31 on base plate 1, positioned at the support
The rotary flange disk 32 of the top of seat 31, through the rotary flange disk 32 and multiple center conductor fixing devices for circumferentially arranging
33rd, spring 34, the adjacent alignment sensor for being located at the side of rotary flange disk 32 being set in each center conductor fixing device 33
35th, the motor 37 being connected with the central shaft of rotary flange disk 32 by belt 36 and be fixedly connected with the support base 31
Two cylinders 38.
In the present embodiment, center conductor fixing device 33 is provided with 8, and 8 deciles of center conductor fixing device 33 are consolidated
Due on rotary flange disk 32, center conductor 4 is fixed in center conductor fixing device 33；Completing, the press-in of center conductor 4 is dynamic
After work, rotary flange disk 32 rotates under the driving of motor 37, and center conductor fixing device 33 is determined by alignment sensor 35
Position, to ensure the central coaxial of center conductor 4 and shell 21.
After center conductor 4 completes welding, the second cylinder 38 is acted on, and the second cylinder 38 drives center conductor fixing device 33
Advance, center conductor 4 is pressed into shell 21, after the second cylinder 38 is return, center conductor fixing device 33 is in spring 34
Original position is returned under effect.Center conductor fixing device 33 is designed with fool proof positioning step 331, makes the center after press-in shell 21
The finish dimensional of conductor 4 immobilizes.
Center conductor 4 is concentric with the center line of center conductor fixing device 33, in the process of press in of center conductor 4, clamps
Shell 21, it is to avoid displacement causes the center conductor 4 cannot to be pressed into shell 21.
As shown in figure 5, electrode welder closing device 5 is provided with two, two electrode welder closing devices 5 are located to clamp and fill
Put 2 opposite sides.
Each electrode welder closing device 5 includes：3rd cylinder 51 and the 3rd cylinder 51 connection linear bearing 52,
The electrode fixed seat 53 being connected with the linear bearing 52 and the electrode bar (not shown) being connected with the motor fixing seat 53.
Before center conductor 4 is welded, the 3rd cylinder 51 is acted on, and two electrode bars is in close contact (clamping) center conductor 4, resistance welder work
Make, electrode bar guiding low-voltage and high-current makes center conductor 4 generate heat by center conductor 4, so as to melt scolding tin, leads center
Body 4 welds together with cable inner conductor；After the completion of welding, the 3rd cylinder 51 is return, and electrode bar is return (release), centered on
Space is vacated in the press-in of conductor 4 action.
As shown in fig. 6, welding automatic shift device 6 includes：In the 4th cylinder 61 and the 4th that base plate 1 is slidably connected
The fixed mount 62 of the connection of cylinder 61 and the sensing soldering tip 63 being connected with the fixed mount 62.
After the completion of the action of the press-in shell 21 of center conductor 4, the 4th cylinder 61 is acted on, and dynamic answers soldering tip 63 to move forward, sense
Welding machine is answered to act on, the heating fusing scolding tin of shell 21 is welded together using cable outer conductor with shell 21.The 4th after the completion of welding
Cylinder 61 is return, and original position is return after making induction welding, is that space has been vacateed in the taking-up of shell 21.
Clamping device 2 includes shell 21, and cable and center conductor 4 are penetrated in shell 21；Place and press-in device 3 is used for
Simultaneously be pressed into center conductor 4 in shell 21 by support center conductor 4；Two electrode bars of electrode welder closing device 5 clamp center
Conductor 4 simultaneously makes center conductor 4 generate heat；The welding dynamic of automatic shift device 6 answers soldering tip 63 that cable outer conductor is welded with shell 21
It is connected together.
The method of work of the fabricating tools device 100 of the utility model main feeder wire jumper, comprises the following steps：
First：Center conductor 4 is fixed in center conductor fixing device 33；
Second：Two cavity molds 22 are fixed outside shell 21, cable and center conductor 4 are penetrated in shell 21, cable
On conductor insertion center conductor 4；
3rd：3rd cylinder 51 of electrode welder closing device 5 is acted, and electrode bar clamps center conductor 4, resistance welder work
Make using the melts soldering tin in center conductor 4, center conductor 4 is fixed on the inner wire of cable；
4th：3rd cylinder 51 of electrode welder closing device 5 is acted, and electrode bar opens；Second cylinder 38 is acted, center
Conductor 4 is pressed into shell 21, because center conductor fixing device 33 is designed with fool proof positioning step 331, uses press-in shell
The finish dimensional of center conductor 4 after 21 immobilizes；
5th：4th cylinder 61 is acted, and sensing soldering tip 63 is near shell 21 and heats shell 21, and scolding tin melts in making shell 21
Change, cable outer conductor is fixed together with shell 21；
6th：4th cylinder 61 is acted, and sensing soldering tip 63 is retreated, while center conductor fixing device 33 rotates, makes center
Conductor 4 is displaced to the lower section of shell 21, waits next production.
So far this process is completed.
The fabricating tools device of the utility model main feeder wire jumper solves production efficiency lowly, and production line is long, and work is strong
Degree is big, the technical problem such as control of product quality difficulty is big.
Compared with prior art, with clear advantage and beneficial effect, specific manifestation is as follows for the utility model：Due to this
Utility model electrode welder closing device is acted using the 3rd cylinder, with reference to center conductor fixing device, is clamped in electrode bar
The position of center conductor is fixed, and pressure unification stabilization, product quality has Reliable guarantee；The utility model every needs 1 people behaviour
Make, the people of operating personnel 2 is reduced compared with prior art, while reducing 300% to the technical ability and labour intensity of operating personnel；This
Utility model hourly output is 90, and hour production capacity is 90 per capita, and hour production capacity improves per capita compared with prior art
720% (the utility model is 1 people, 8 hourly output 720,3 people of prior art, 8 small yield 300) the utility model takes up an area face
Product is few.
Principle and its effect that the merely exemplary explanation the utility model of the above embodiments is created, and the reality that part uses
Example is applied, not for limitation the utility model；It should be pointed out that for the person of ordinary skill of the art, not departing from this
On the premise of utility model creates design, various modifications and improvements can be made, these belong to protection of the present utility model
Scope.
Claims (7)
1. a kind of fabricating tools device of main feeder wire jumper, it is characterised in that it includes：Clamping device, placement and press-in device,
An at least electrode welder closing device and welding automatic shift device；Wherein, clamping device includes shell, cable and center
Conductor is penetrated in shell；Place and press-in device supports center conductor and center conductor is pressed into shell；Electrode welder is opened
Attach together install clamp center conductor electrode bar press from both sides and center conductor is generated heat；Welding automatic shift device drives induction welding
Head welds together the outer conductor of cable and shell；The electrode welder closing device is provided with two, two electrode welders
Closing device is located at the clamping device opposite sides；Described each electrode welder closing device includes：3rd cylinder and this
The linear bearing of three cylinders connection and the electrode fixed seat of linear bearing connection and the electricity being connected with the motor fixing seat
Pole rod.
2. the fabricating tools device of main feeder wire jumper according to claim 1, it is characterised in that：The clamping device bag
Include：Positioned at the enclosure and two cavity molds and gearshift together are arranged, wherein, gearshift fixes this two
Cavity mold, the gearshift is included by the first cylinder and the line slide rail by first air cylinder driven.
3. the fabricating tools device of main feeder wire jumper according to claim 1, it is characterised in that：The placement and press-in dress
Put including：Support base, the rotary flange disk above the support base, through the rotary flange disk and the multiple that circumferentially arranges
Center conductor fixing device, the spring being set in each center conductor fixing device, neighbour are located at determining by the rotary flange disk
Level sensor, the motor being connected with the rotary flange disk center axle by belt and be fixedly connected with the support base second
Cylinder；Wherein, center conductor is fixed on center conductor fixing device.
4. the fabricating tools device of main feeder wire jumper according to claim 3, it is characterised in that：The center conductor is fixed
Device is provided with 8, and 8 center conductor fixing device deciles are fixed on rotary flange disk.
5. the fabricating tools device of the main feeder wire jumper according to claim 3 or 4, it is characterised in that：The center conductor
Fixing device is provided with fool proof positioning step.
6. the fabricating tools device of main feeder wire jumper according to claim 1, it is characterised in that：The welding automatic shift
Device includes：The 4th cylinder being slidably connected and the 4th cylinder fixed mount for connecting and the sensing being connected with the fixed mount
Soldering tip.
7. the fabricating tools device of main feeder wire jumper according to claim 1, it is characterised in that：Also include base plate, it is described
Clamping device, placement and press-in device, at least an electrode welder closing device and welding automatic shift device are respectively positioned on the bottom
On plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621023375.0U CN206250540U (en) | 2016-08-31 | 2016-08-31 | The fabricating tools device of main feeder wire jumper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621023375.0U CN206250540U (en) | 2016-08-31 | 2016-08-31 | The fabricating tools device of main feeder wire jumper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206250540U true CN206250540U (en) | 2017-06-13 |
Family
ID=58998878
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621023375.0U Withdrawn - After Issue CN206250540U (en) | 2016-08-31 | 2016-08-31 | The fabricating tools device of main feeder wire jumper |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206250540U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106207701A (en) * | 2016-08-31 | 2016-12-07 | 江苏亨鑫科技有限公司 | The fabricating tools device of main feeder wire jumper and method of work thereof |
-
2016
- 2016-08-31 CN CN201621023375.0U patent/CN206250540U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106207701A (en) * | 2016-08-31 | 2016-12-07 | 江苏亨鑫科技有限公司 | The fabricating tools device of main feeder wire jumper and method of work thereof |
| CN106207701B (en) * | 2016-08-31 | 2018-08-14 | 江苏亨鑫科技有限公司 | The fabricating tools device and its working method of main feeder wire jumper |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170613 Effective date of abandoning: 20180814 |