CN106207701A - The fabricating tools device of main feeder wire jumper and method of work thereof - Google Patents
The fabricating tools device of main feeder wire jumper and method of work thereof Download PDFInfo
- Publication number
- CN106207701A CN106207701A CN201610794399.4A CN201610794399A CN106207701A CN 106207701 A CN106207701 A CN 106207701A CN 201610794399 A CN201610794399 A CN 201610794399A CN 106207701 A CN106207701 A CN 106207701A
- Authority
- CN
- China
- Prior art keywords
- center conductor
- shell
- wire jumper
- electrode
- main feeder
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0263—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for positioning or holding parts during soldering or welding process
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/02—Connectors or connections adapted for particular applications for antennas
Abstract
The present invention provides fabricating tools device and the method for work thereof of a kind of main feeder wire jumper, and fabricating tools device includes: clamping device, placement and press-in device, at least one electrode welder closing device and welding automatic shift device；Wherein, clamping device includes that shell, cable and center conductor all penetrate in shell；Place and press-in device supports center conductor and is pressed in shell by center conductor；Electrode welder closing device is provided with the electrode bar of clamping center conductor and presss from both sides and make center conductor generate heat；Welding automatic shift device dynamic answers soldering tip to be welded together with shell by the outer conductor of cable.It is low that the fabricating tools device of main feeder wire jumper of the present invention solves production efficiency, and production line is long, and labor intensity is big, the technical problems such as control of product quality difficulty is big；Owing to electrode welder closing device 5 uses the 3rd cylinder action, in conjunction with center conductor fixing device, the position making electrode bar be clamped in center conductor is fixed, and pressure is unified stable, and product quality has had Reliable guarantee.
Description
Technical field
The present invention relates to a kind of product automation and manufacture machine system, particularly to the fabricating tools of a kind of main feeder wire jumper
Device and method of work thereof.
Background technology
Mobile communication antenna main feeder wire jumper is the Primary Component in microwave communication antenna equipment, at inner antenna unit device
Connection between part and external signal equipment plays vital effect.Along with answering of Chinese and global 4G mobile communication technology
With, the raising of communication frequency, mobile communication antenna main feeder wire jumper is had higher requirement, is on the one hand performance quality
Aspect need not constantly promote, and on the other hand needs to reduce manufacturing cost.For the market demand of wide-band, main feeder wire jumper must
Extremely low voltage standing wave ratio (VSWR) and low intermodulation index (PIM) must be met.Reach these performance requirements, it is necessary to ensure system
The concordance of technique in journey, the accuracy of size, and the high efficiency produced.
Mobile communication antenna main feeder wire jumper is typically made up of adapter and cable, and wherein adapter is by housing, center
The parts compositions such as conductor.
Traditional manufacturing process technology method is: by manually forming vertical or horizontal production line before workbench, from first
Procedure starts, and every procedure utilizes special frock clamp to complete a manufacture in the most lower operation, then proceeds to next work
Sequence utilizes special frock clamp to complete a manufacture in the most lower operation, completes whole product manufacturing by operation successively.
This process is typically by following process flow: cable is penetrated in housing by first working procedure, by center conductor through electricity
On cable inner wire；Using welding stage to heat center conductor, make the melts soldering tin within center conductor, center conductor is fixed on cable
On inner wire；Semi-finished product transfer second operation work, uses handpress to be pressed in housing by center conductor；Semi-finished product transfer the 3rd
Procedure, uses sensing welding machine heated shell, makes melts soldering tin in housing, make cable outer conductor be fixed together with housing.Extremely
This completes this process.
Main feeder wire jumper typically can complete whole assembly program, wherein to second work through above-mentioned three process
Sequence must also carry out the finish dimensional detection of 100%, is used for rejecting defective work.More than it is divided into the mode that three process produces,
Not only production efficiency is low, produces line long, and labor intensity is big；And product transhipment is frequently, product appearance damage probability is bigger.
Summary of the invention
The goal of the invention of the present invention is to provide and a kind of replaces traditional manual work, production efficiency, minimizing are greatly improved
Occupation area of equipment, the fabricating tools device that improve the main feeder wire jumper of homogeneity of product and method of work thereof.
The present invention provides the fabricating tools device of a kind of main feeder wire jumper, comprising: clamping device, place and be pressed into dress
Put, at least one electrode welder closing device and welding automatic shift device；Wherein, clamping device includes shell, cable and in
Heart conductor all penetrates in shell；Place and press-in device supports center conductor and is pressed in shell by center conductor；Electrode welder
Closing device is provided with the electrode bar of clamping center conductor and presss from both sides and make center conductor generate heat；Welding automatic shift device dynamic should
Cable outer conductor is welded together by soldering tip with shell.
Preferably, described clamping device includes: be positioned at described enclosure and sheathed two cavity mold together and position
Moving device, wherein, gearshift fixes this two cavity mold, this gearshift include by the first cylinder and by this first
The line slide rail of air cylinder driven.
Preferably, described placement and press-in device include: support seat, be positioned at the rotary flange dish above this support seat, wear
Cross this rotary flange dish and the multiple center conductor fixing devices circumferentially arranged, be set in each center conductor fixing device
Spring, neighbour's electricity of being located at the other alignment sensor of this rotary flange dish, being connected with this rotary flange disk center axle by belt
Machine and fix the second cylinder being connected with this support seat；Wherein, center conductor is fixed on center conductor fixing device.
Preferably, described center conductor fixing device is provided with 8, and these 8 center conductor fixing device deciles are fixed on rotation
On turned flange dish.
Preferably, described center conductor fixing device is provided with fool proof positioning step.
Preferably, described electrode welder closing device is provided with two, and these two electrode welder closing devices are positioned at described folder
Tight device opposite sides.
Preferably, described each electrode welder closing device includes: the linear axis that the 3rd cylinder is connected with the 3rd cylinder
Hold the electrode being connected with this linear bearing and fix seat and the electrode bar being connected with this motor fixing seat.
Preferably, described welding automatic shift device includes: the 4th cylinder being slidably connected is connected with the 4th cylinder
Fixed mount and the sensing soldering tip being connected with this fixed mount.
Preferably, also include base plate, described clamping device, placement and press-in device, at least one electrode welder closing device,
And welding automatic shift device is respectively positioned on this base plate.
The present invention also provides for the method for work of the fabricating tools device of a kind of main feeder wire jumper, comprises the steps:
First: center conductor is fixed in center conductor fixing device；
Second: two cavity mold of shell extenal fixation, cable and center conductor all penetrate in shell, and the conductor of cable inserts
On center conductor；
3rd: the 3rd cylinder action of electrode welder closing device, electrode bar clamping center conductor, resistance welder work makes
By the melts soldering tin in center conductor, center conductor is fixed on the inner wire of cable；
4th: the 3rd cylinder action of electrode welder closing device, electrode bar opens；Second cylinder action, center conductor
It is pressed in shell；
Five: the four cylinder action, the nearly shell of induction welding head rest also heats shell, makes melts soldering tin in shell, make cable
Outer conductor is fixed together with shell；
Six: the four cylinder action, sensing soldering tip retreats, and center conductor fixing device rotates simultaneously, makes center conductor move
Position, to the lower section of shell, waits next production.
It is low that the fabricating tools device of main feeder wire jumper of the present invention solves production efficiency, and production line is long, and labor intensity is big,
The technical problems such as control of product quality difficulty is big；The present invention compared with prior art, has clear advantage and beneficial effect, tool
Body surface is as follows: owing to electrode welder closing device of the present invention uses the 3rd cylinder action, in conjunction with center conductor fixing device, make
Electrode bar is clamped in the position of center conductor and fixes, and pressure is unified stable, and product quality has had Reliable guarantee；The present invention every need
Wanting 1 people's operation, compared with prior art reduce operator 2 people, technical ability and labor intensity to operator reduce simultaneously
300%；Hourly output of the present invention is 90, and time the least, production capacity is 90, and time the least, production capacity carries
High by 720%, the present invention 1 people 8 hourly output 720 (the little yield of prior art 3 people 8 300) floor space of the present invention is few.
Accompanying drawing explanation
Fig. 1 is the population structure schematic diagram of fabricating tools system of the present invention；
Fig. 2 is the structural representation of the clamping device of fabricating tools system shown in Fig. 1；
Fig. 3 is placement and the structural representation of press-in device of fabricating tools system shown in Fig. 1；
Fig. 4 is to place shown in Fig. 3 and the structural representation of the another angle of press-in device；
Fig. 5 is the structural representation of the electrode welder closing device of fabricating tools system shown in Fig. 1；
Fig. 6 is the structural representation of the case weld automatic shift device of fabricating tools system shown in Fig. 1.
Detailed description of the invention
The fabricating tools device of mobile communication antenna main feeder wire jumper of the present invention, as it is shown in figure 1, this main feeder wire jumper
Fabricating tools device 100 includes: base plate 1, clamping device 2, placement and press-in device 3, center conductor 4, an at least electrode welder
Closing device 5, welding automatic shift device 6 and control system.Wherein, clamping device 2, place and press-in device 3, at least
One electrode welder closing device 5 and welding automatic shift device 6 are respectively positioned on this base plate 1.
As in figure 2 it is shown, clamping device 2 includes: shell 21, be positioned at that this shell 21 is internal and sheathed two cavity moulds together
Tool 22 and gearshift 23, wherein, cavity mold 22 is designed according to shell 21 shape, by this cavity mold 22 to shell
21 fixations；Gearshift 23 is used for fixing this two cavity mold 22, make these two cavity mold 22 can folding, position
Moving device 23 includes by the first cylinder 24 and the line slide rail (not shown) that driven by this first cylinder 24.
As shown in Figure 3 and Figure 4, place and press-in device 3 includes: the support seat 31 that is fixed on base plate 1, be positioned at this support
Rotary flange dish 32 above seat 31, through this rotary flange dish 32 and multiple center conductor fixing devices of circumferentially arranging
33, the spring 34, the neighbour that are set in each center conductor fixing device 33 are located at the alignment sensor that this rotary flange dish 32 is other
35, the motor 37 that is connected with this rotary flange dish 32 central shaft by belt 36 and fixing with this support seat 31 be connected the
Two cylinders 38.
In the present embodiment, center conductor fixing device 33 is provided with 8, and these 8 center conductor fixing device 33 deciles are solid
On rotary flange dish 32, center conductor 4 is fixed in center conductor fixing device 33；Completing, center conductor 4 press-in is dynamic
After work, rotary flange dish 32 rotates under motor 37 drives, alignment sensor 35 it is fixed to carry out center conductor fixing device 33
Position, to guarantee the central coaxial of center conductor 4 and shell 21.
After center conductor 4 completes welding, the second cylinder 38 acts on, and the second cylinder 38 drives center conductor fixing device 33
Advancing, be pressed in shell 21 by center conductor 4, after the second cylinder 38 is return, center conductor fixing device 33 is at spring 34
It is returned under effect in situ.Center conductor fixing device 33 is designed with fool proof positioning step 331, makes the center after press-in shell 21
The finish dimensional of conductor 4 immobilizes.
Center conductor 4 is concentric with the centrage of center conductor fixing device 33, in center conductor 4 process of press in, and clamping
Shell 21, it is to avoid in shell 21, displacement causes center conductor 4 to be pressed into.
As it is shown in figure 5, electrode welder closing device 5 is provided with two, these two electrode welder closing devices 5 are positioned at clamping dress
Put 2 opposite sides.
Each electrode welder closing device 5 includes: linear bearing 52 that the 3rd cylinder 51 is connected with the 3rd cylinder 51,
The electrode being connected with this linear bearing 52 fixes seat 53 and the electrode bar (not shown) being connected with this motor fixing seat 53.?
Before center conductor 4 welding, the 3rd cylinder 51 acts on, and makes two electrode bars be in close contact (clamping) center conductor 4, resistance welder work
Making, electrode bar guides low-voltage and high-current by center conductor 4, makes center conductor 4 generate heat, thus melts scolding tin, makes center lead
Body 4 welds together with cable inner conductor；After having welded, the 3rd cylinder 51 is return, and makes electrode bar return (unclamping), centered by
Conductor 4 is pressed into action and vacates space.
As shown in Figure 6, welding automatic shift device 6 includes: the 4th cylinder 61 and the 4th being slidably connected at base plate 1
Fixed mount 62 that cylinder 61 connects and the sensing soldering tip 63 that is connected with this fixed mount 62.
Center conductor 4 is pressed into after the action of shell 21 completes, and the 4th cylinder 61 acts on, and dynamic answers soldering tip 63 to move forward, sense
Answer welding machine effect, heating shell 21 to melt scolding tin, use cable outer conductor to weld together with shell 21.Weld the rear 4th
Cylinder 61 is return, make induction welding after return in situ, take out for shell 21 and vacateed space.
Clamping device 2 includes that shell 21, cable and center conductor 4 all penetrate in shell 21；Place and press-in device 3 is used for
Support center conductor 4 and center conductor 4 is pressed in shell 21；Two electrode bar clamping centers of electrode welder closing device 5
Conductor 4 also makes center conductor 4 generate heat；Welding automatic shift device 6 dynamic answers soldering tip 63 to be welded with shell 21 by cable outer conductor
It is connected together.
The method of work of the fabricating tools device 100 of main feeder wire jumper of the present invention, comprises the steps:
First: center conductor 4 is fixed in center conductor fixing device 33；
Second: two cavity mold 22 of shell 21 extenal fixation, cable and center conductor 4 all penetrate in shell 21, cable
Conductor inserts on center conductor 4；
3rd: the 3rd cylinder 51 action of electrode welder closing device 5, electrode bar clamping center conductor 4, resistance welder work
Making the melts soldering tin in use center conductor 4, center conductor 4 is fixed on the inner wire of cable；
4th: the 3rd cylinder 51 action of electrode welder closing device 5, electrode bar opens；Second cylinder 38 action, center
Conductor 4 is pressed in shell 21, owing to center conductor fixing device 33 is designed with fool proof positioning step 331, uses press-in shell
Center conductor 4 finish dimensional after 21 immobilizes；
Five: the four cylinder 61 action, sensing soldering tip 63 near shell 21 and heats shell 21, makes scolding tin in shell 21 melt
Change, make cable outer conductor be fixed together with shell 21；
Six: the four cylinder 61 action, sensing soldering tip 63 retreats, and center conductor fixing device 33 rotates simultaneously, makes center
Conductor 4 is displaced to the lower section of shell 21, waits next production.
So far this process is completed.
It is low that the fabricating tools device of main feeder wire jumper of the present invention solves production efficiency, and production line is long, and labor intensity is big,
The technical problems such as control of product quality difficulty is big.
The present invention compared with prior art, has clear advantage and beneficial effect, and concrete manifestation is as follows: due to the present invention
Electrode welder closing device uses the 3rd cylinder action, in conjunction with center conductor fixing device, makes electrode bar be clamped in center conductor
Position fix, pressure is unified stable, and product quality has had Reliable guarantee；The present invention every needs 1 people's operation, with prior art
Comparing minimizing operator 2 people, technical ability and labor intensity to operator reduce 300% simultaneously；The present invention produces per hour
Amount is 90, and time the least, production capacity is 90, and time the least, production capacity improves 720% (present invention is 1 people
8 hourly outputs 720, the little yield of prior art 3 people 8 300) floor space of the present invention is few.
The principle of the above embodiments merely exemplary explanation the invention and effect thereof, and the enforcement that part is used
Example, not for limiting the present invention；It should be pointed out that, for the person of ordinary skill of the art, creating without departing from the present invention
On the premise of making design, it is also possible to make some deformation and improvement, these broadly fall into protection scope of the present invention.
Claims (10)
1. the fabricating tools device of a main feeder wire jumper, it is characterised in that comprising: clamping device, placement and press-in device,
At least one electrode welder closing device and welding automatic shift device；Wherein, clamping device includes shell, cable and center
Conductor all penetrates in shell；Place and press-in device supports center conductor and is pressed in shell by center conductor；Electrode welder is opened
Locking device is provided with the electrode bar of clamping center conductor and presss from both sides and make center conductor generate heat；Welding automatic shift device drives induction welding
The outer conductor of cable is welded together by head with shell.
The fabricating tools device of main feeder wire jumper the most according to claim 1, it is characterised in that: described clamping device bag
Include: being positioned at described enclosure and sheathed two cavity mold together and gearshift, wherein, gearshift fixes these two
Cavity mold, this gearshift includes by the first cylinder and by the line slide rail of this first air cylinder driven.
The fabricating tools device of main feeder wire jumper the most according to claim 1, it is characterised in that: described placement and press-in dress
Put and include: support seat, be positioned at the rotary flange dish above this support seat, through this rotary flange dish and circumferentially arrange multiple
Center conductor fixing device, the spring being set in each center conductor fixing device, neighbour are located at other the determining of this rotary flange dish
Level sensor, the motor being connected with this rotary flange disk center axle by belt and fix second be connected with this support seat
Cylinder；Wherein, center conductor is fixed on center conductor fixing device.
The fabricating tools device of main feeder wire jumper the most according to claim 3, it is characterised in that: described center conductor is fixed
Device is provided with 8, and these 8 center conductor fixing device deciles are fixed on rotary flange dish.
5. according to the fabricating tools device of the main feeder wire jumper described in claim 3 or 4, it is characterised in that: described center conductor
Fixing device is provided with fool proof positioning step.
The fabricating tools device of main feeder wire jumper the most according to claim 1, it is characterised in that: described electrode welder folding
Device is provided with two, and these two electrode welder closing devices are positioned at described clamping device opposite sides.
The fabricating tools device of main feeder wire jumper the most according to claim 6, it is characterised in that: described each electrode welder
Closing device includes: the electrode that the linear bearing that the 3rd cylinder is connected with the 3rd cylinder is connected with this linear bearing is fixed
Seat and the electrode bar being connected with this motor fixing seat.
The fabricating tools device of main feeder wire jumper the most according to claim 6, it is characterised in that: described welding automatic shift
Device includes: fixed mount that the 4th cylinder being slidably connected is connected with the 4th cylinder and the sensing being connected with this fixed mount
Soldering tip.
The fabricating tools device of main feeder wire jumper the most according to claim 6, it is characterised in that: also include base plate, described
Clamping device, placement and press-in device, at least one electrode welder closing device and welding automatic shift device are respectively positioned on this end
On plate.
10., according to the method for work of the fabricating tools device of the arbitrary described main feeder wire jumper of claim 1-9, its feature exists
In, comprise the steps:
First: center conductor is fixed in center conductor fixing device；
Second: two cavity mold of shell extenal fixation, cable and center conductor all penetrate in shell, and the conductor of cable inserts center
On conductor；
3rd: the 3rd cylinder action of electrode welder closing device, electrode bar clamping center conductor, during resistance welder work uses
Melts soldering tin in heart conductor, center conductor is fixed on the inner wire of cable；
4th: the 3rd cylinder action of electrode welder closing device, electrode bar opens；Second cylinder action, center conductor is pressed
Enter in shell；
Five: the four cylinder action, the nearly shell of induction welding head rest also heats shell, makes melts soldering tin in shell, makes to lead outside cable
Body is fixed together with shell；
Six: the four cylinder action, sensing soldering tip retreats, and center conductor fixing device rotates simultaneously, makes center conductor be displaced to
The lower section of shell, waits next production.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610794399.4A CN106207701B (en) | 2016-08-31 | 2016-08-31 | The fabricating tools device and its working method of main feeder wire jumper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610794399.4A CN106207701B (en) | 2016-08-31 | 2016-08-31 | The fabricating tools device and its working method of main feeder wire jumper |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106207701A true CN106207701A (en) | 2016-12-07 |
| CN106207701B CN106207701B (en) | 2018-08-14 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610794399.4A Active CN106207701B (en) | 2016-08-31 | 2016-08-31 | The fabricating tools device and its working method of main feeder wire jumper |
Country Status (1)
| Country | Link |
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| CN (1) | CN106207701B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108233145A (en) * | 2017-12-29 | 2018-06-29 | 京信通信系统（中国）有限公司 | Main feeder assembly equipment and its assembly method |
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| US20140076956A1 (en) * | 2012-09-20 | 2014-03-20 | Tyco Electronics Corporation | Soldering machine and method of soldering |
| CN206250540U (en) * | 2016-08-31 | 2017-06-13 | 江苏亨鑫科技有限公司 | The fabricating tools device of main feeder wire jumper |
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| CN1383954A (en) * | 2001-04-27 | 2002-12-11 | 宫地技术株式会社 | Resistive welder for coated wire |
| EP1655804A2 (en) * | 2004-11-03 | 2006-05-10 | Tyco Electronics AMP GmbH | Device and method for connecting an electrical transfer member to a contact element |
| CN201231369Y (en) * | 2008-07-11 | 2009-05-06 | 永泰电子（东莞）有限公司 | Welding device using infrared heating |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108233145A (en) * | 2017-12-29 | 2018-06-29 | 京信通信系统（中国）有限公司 | Main feeder assembly equipment and its assembly method |
| CN108233145B (en) * | 2017-12-29 | 2024-02-23 | 京信通信技术(广州)有限公司 | Main feeder line assembly equipment and assembly method thereof |
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| Publication number | Publication date |
|---|---|
| CN106207701B (en) | 2018-08-14 |
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