Spherical valve core
Technical field
The utility model is related to valve field, more particularly to a kind of spherical valve core.
Background technology
The industrial circles such as oil, chemical industry, electric power, metallurgy, building materials are used to convey the pipe of liquid, gas and solid blending agent
Road generally needs to use valve to be adjusted and turn off.
Existing ball valve typically using two logical core structures, is provided with the medium channel for flow of media in core, be situated between
Matter passage runs through the opposite sides of core, and forms upstream passageway mouthful with downstream passage mouthful.During valve wide open, the medium of core leads to
Road connects upstream and downstream completely, and valve pocket not with upstream or communicating downstream, the medium in valve pocket cannot be discharged into downstream tube
In road.
During valves half open, core rotates, while medium channel connection upstream medium and downstream media, the one of valve pocket
Subregion is connected by upstream passageway mouthful with the gap between valve seat entrance, and another part region is by downstream passage mouthful and valve
Gap connection between seat outlet, but this two parts region of valve pocket but exists without directly connection due to core, deposits
In many dead bands, medium is easy to be deposited in these dead bands after flowing into valve pocket.
When valve is fully closed, upstream passageway mouthful and downstream passage mouthful in core are all transferred to valve pocket, the opposite sides of core
Valve seat entrance and valve seat outlet can completely be blocked, so as to block medium upstream and downstream, core opposite sides is used to seal
The region of valve seat entrance and valve seat outlet is located between core upstream surface passway and downstream passage mouthful, and now valve pocket does not have
With upstream or communicating downstream, the medium in valve pocket cannot be discharged into downstream line, still be deposited in valve pocket.
This ball valve easily causes blocking due to frequent deposition medium in valve pocket, causes ball valve not open or close not
It is disconnected, or even the phenomenon such as locking, so as to cause valve service life not long, the stream of semi-solid medium and solid dielectric is not applied to especially
Logical and shut-off;Again because valve pocket cannot completely be connected with upstream and downstream, medium is strong to core scouring force, core of easily wearing and tearing, significantly
Reduce the service life of core.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of handling ease and low cost, dredge valve easy to clean
Chamber, the spherical valve core for slowing down itself degree of wear, extending valve service life.
The technical scheme that the utility model solves above-mentioned technical problem is as follows:
A kind of spherical valve core, it is arranged in the spherical valve of connection upstream medium and downstream media, in spherical valve core
The medium channel for flow of media is provided with, the medium channel runs through the opposite sides of the spherical valve core, and including upstream
Passway and downstream passage mouthful, the upstream passageway mouthful and downstream passage mouth are respectively positioned on the surface of the spherical valve core, described
The surface of spherical valve core is provided with valve rod installation portion and two symmetrical exclusion seal areas of valve pocket is sealed in spherical valve standard-sized sheet
And one of upstream medium cut-out seal area or respectively cut-out upstream medium and downstream media are cut off when spherical valve is fully closed
Two symmetrical cut-out seal areas, the valve rod installation portion hangs down with the line at the spherical valve core center with the medium channel
Directly;
The surface of the spherical valve core be additionally provided with least one connected when spherical valve is half-open valve pocket and upstream medium or
The concave regions of downstream media, when spherical valve is half-open, the concave surface mouthful of the concave regions is a part of towards valve pocket, another part direction
Upstream medium or downstream media;In spherical valve standard-sized sheet, the concave surface mouthful of the concave regions is all towards valve pocket;It is fully closed in spherical valve
When, the concave surface mouthful of the concave regions is all towards upstream medium or downstream media or valve pocket.
Compared with prior art, the beneficial effects of the utility model are:
The utility model product can be integrally formed, handling ease and low cost, be applicable to floating ball valve and fixing ball valve,
It is practical.When spherical valve is half-open, core rotates, while medium channel connection upstream medium and downstream media, valve
A part of region in chamber is connected by upstream passageway mouthful with the gap between valve seat entrance, and another part region passes through downstream passage
Gap between mouth and valve seat outlet connects;Now a concave surface mouthful part for concave regions is towards valve pocket, and another part is towards upstream
Medium or downstream media, are capable of achieving the connection of valve pocket and upstream medium or downstream media, so realize valve pocket and upstream medium, under
Connected while trip medium, medium can carry out automated cleaning dredging to valve pocket when spherical valve is half-open, solve conventional ball valve valve pocket easy
Block the problem with locking;Simultaneously because the presence of concave regions, with the contact area certainty of valve seat when core is rotated in valve pocket
Reduce, wear area and the section of shear are also greatly reduced, can effectively slow down core and valve seat from abrasion, and strengthen core and valve
To the shear ability of medium, medium produces scuffing to seat between hardly entering sealing pair, so as to greatly prolong making for core and valve seat
With the life-span, and during spherical valve is half-open, medium is inevitably enlarged into the circulation area of valve pocket, and flow velocity can be reduced, impact
Power can reduce, and the extent of damage to core also can be lighter;The service life of spherical valve will be greatly prolonged under multi-party effect.
On the basis of above-mentioned technical proposal, the utility model can also do following improvement.
As a kind of preferred embodiment of the present utility model, the concave regions include at least one first concave regions and/
Or at least one second concave regions, first concave regions are located in the cut-out seal area, and second concave regions are located at phase
Between the adjacent exclusion seal area and the cut-out seal area, when spherical valve is fully closed, the concave surface mouthful of first concave regions
All towards upstream medium or downstream media, the concave surface mouthful of second concave regions is all towards valve pocket.
Beneficial effect using above-mentioned preferred scheme is:
Contact area when core is rotated in valve pocket with valve seat is smaller, and wear area is smaller, more efficient can slow down ball
Core and valve seat from abrasion;During spherical valve is half-open, the circulation area that medium enters valve pocket is bigger, and flow velocity is lower, impact
Power is smaller, and the extent of damage to core is lighter;And the effect for cleaning dredging valve pocket is also more preferable, and the setting of concave regions is more flexible
Various, convenient manufacture processing meets the demand of different occasions.
Used as another preferred embodiment of the present utility model, the surface of the spherical valve core is provided with complete in spherical valve
Two symmetrical cut-out seal areas of upstream medium and downstream media are cut off during pass respectively, the concave regions include that multiple first is recessed
Face area, first concave regions are entirely located in a cut-out seal area or are located at respectively two cut-out sealings
Area.
Beneficial effect using above-mentioned preferred scheme is:
Contact area when core is rotated in valve pocket with valve seat is smaller, and wear area is smaller, more efficient can slow down ball
Core and valve seat from abrasion;During spherical valve is half-open, the circulation area that medium enters valve pocket is bigger, and flow velocity is lower, impact
Power is smaller, and the extent of damage to core is lighter;And the effect for cleaning dredging valve pocket is also more preferable, and the setting of concave regions is more flexible
Various, convenient manufacture processing meets the demand of different occasions.
Used as another preferred embodiment of the present utility model, the surface of the spherical valve core is provided with complete in spherical valve
Cut off two symmetrical cut-out seal areas of upstream medium and downstream media during pass respectively, the concave regions include two it is first recessed
Face area and eight the second concave regions, two first concave regions are symmetrically distributed in two cut-out seal areas, and each
Near the upstream passageway mouthful, opposite side is near the downstream passage mouthful, eight for the concave surface Kou Jun sides of first concave regions
Second concave regions are respectively distributed between the adjacent exclusion seal area and the cut-out seal area.
Beneficial effect using above-mentioned preferred scheme is:
Contact area when core is rotated in valve pocket with valve seat is smaller, and wear area is smaller, more efficient can slow down ball
Core and valve seat from abrasion;During spherical valve is half-open, the circulation area that medium enters valve pocket is bigger, and flow velocity is lower, impact
Power is smaller, and the extent of damage to core is lighter;And the effect for cleaning dredging valve pocket is also more preferable, is more suitable for for two-way shut-off
Operating mode.
As another preferred embodiment of the present utility model, the rounded, ellipse in concave surface mouthful of first concave regions
Shape or rectangle, the concave surface mouthful of second concave regions are wedge shaped.
Beneficial effect using above-mentioned preferred scheme is:
Both more facilitate manufacture processing, and more facilitate flow of media.
Used as another preferred embodiment of the present utility model, the valve rod installation portion is in the form of a column, and the valve rod is installed
The one end in portion is fixedly connected or is integrally formed with the spherical valve core, and the other end is provided with valve rod mounting groove.
Beneficial effect using above-mentioned preferred scheme is:
The medium that valve rod installation portion can be avoided enter into valve pocket is impacted to valve rod, and effectively protection valve rod and valve rod are filled out
The service life of material, extension valve rod and valve stem packing, and then extend the service life of valve.
Used as another preferred embodiment of the present utility model, the vallecular cavity of the valve rod mounting groove is in the form of a column, and vallecular cavity cuts
Face is in gear-like.
Beneficial effect using above-mentioned preferred scheme is:
Supporting valve rod is coordinated to use, both it is possible to prevente effectively from valve rod skids with valve rod mounting groove when rotating and influences valve
Door is used, and it is possible to prevente effectively from rubbed between valve rod and valve rod mounting groove, greatly prolongs valve rod and valve rod mounting groove
Service life, and then extend the service life of valve.
Used as another preferred embodiment of the present utility model, the surface of the spherical valve core is away from valve rod installation portion
Side be additionally provided with support shaft corresponding with valve rod installation portion, one end of the support shaft is fixedly connected with the spherical valve core
Or be integrally formed.
Beneficial effect using above-mentioned preferred scheme is:
Support shaft is fixedly connected or is integrally formed with core, and product can be directly applied for fixing ball valve, and with fixed ball
The valve seat of valve more facilitates when rotating connection, and enough well, core is rotated more flexibly performance, and resistance to compression wear resistance is stronger, more
It is durable in use.
Used as another preferred embodiment of the present utility model, the other end of the support shaft is provided with spring mounting groove.
Beneficial effect using above-mentioned preferred scheme is:
It is more flexible and convenient when support shaft can be made to be installed in valve seat by installing spring in spring mounting groove.
Used as another preferred embodiment of the present utility model, the surface of the spherical valve core is away from valve rod installation portion
Side be additionally provided with support shaft mounting groove corresponding with valve rod installation portion.
Beneficial effect using above-mentioned preferred scheme is:
Support shaft mounting groove is integrally formed with core, and product can be directly applied for fixing ball valve, and manufacture processing is simpler,
Production cost is lower.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of the utility model product preferred plan;
Fig. 2 is the structural representation of side where the product upstream passageway mouthful in Fig. 1;
Fig. 3 is cross-sectional view of the product in Fig. 2 along A-A directions;
Fig. 4 is the structural representation of side where the concave regions of product first in Fig. 1;
Fig. 5 is the structural representation of side where the product valve rod installation portion in Fig. 1;
Fig. 6 is the structural representation of side where the product support shaft installation portion in Fig. 1;
In accompanying drawing, the list of parts representated by each label is as follows:
1st, spherical valve core, 2, medium channel, 3, valve rod installation portion, 4, cut-out seal area, 5, upstream passageway mouthful, 6, first
Concave regions, the 7, second concave regions, 8, valve rod mounting groove, 9, support shaft installation portion, 10, spring mounting groove, 11, downstream passage mouthful.
Specific embodiment
Principle of the present utility model and feature are described below in conjunction with accompanying drawing, example is served only for explaining this practicality
It is new, it is not intended to limit scope of the present utility model.
Embodiment
As shown in figure 1, a kind of spherical valve core, it is arranged in the spherical valve of connection upstream medium and downstream media, ball
The medium channel 2 for flow of media is provided with type valve ball core 1, the medium channel 2 runs through relative the two of the spherical valve core 1
Side, and including upstream passageway mouthful 5 and downstream passage mouthful 11, the upstream passageway mouthful 5 and downstream passage mouthful 11 are respectively positioned on the ball
The surface of type valve ball core 1, the surface of the spherical valve core 1 is provided with valve rod installation portion 3 and seals valve pocket in spherical valve standard-sized sheet
Two symmetrical exclusion seal areas and one of upstream medium cut-out seal area 4 is cut off when spherical valve is fully closed or is cut respectively
Two symmetrical cut-out seal areas 4 of disconnected upstream medium and downstream media, the valve rod installation portion 3 and the spherical valve core 1
The line at center is vertical with the medium channel 2.
The spherical valve core 1 can be two-way core, i.e., the surface of described spherical valve core 1 is provided with fully closed in spherical valve
When cut off two symmetrical cut-out seal areas 4, or threeway core of upstream medium and downstream media, i.e., described ball respectively
The surface of type valve ball core 1 is provided with the cut-out seal area 4 that upstream medium is cut off when spherical valve is fully closed.
The surface of the spherical valve core 1 be additionally provided with least one connected when spherical valve is half-open valve pocket and upstream medium or
The concave regions of downstream media, when spherical valve is half-open, the concave surface mouthful of the concave regions is a part of towards valve pocket, another part direction
Upstream medium or downstream media;In spherical valve standard-sized sheet, the concave surface mouthful of the concave regions is all towards valve pocket;It is fully closed in spherical valve
When, the concave surface mouthful of the concave regions is all towards upstream medium or downstream media or valve pocket.
The utility model product can be integrally formed, handling ease and low cost, be applicable to floating ball valve and fixing ball valve,
It is practical.When spherical valve is half-open, core rotates, while connection upstream medium and the downstream media of medium channel 2, valve
A part of region in chamber is connected by upstream passageway mouthful 5 with the gap between valve seat entrance, and another part region is logical by downstream
Gap between road junction 11 exports with valve seat connects;Now the concave surface mouthful of concave regions is a part of towards valve pocket, another part direction
Upstream medium or downstream media, are capable of achieving the connection of valve pocket and upstream medium or downstream media, and then realize that valve pocket is situated between with upstream
Connected while matter, downstream media, medium can carry out automated cleaning dredging to valve pocket when spherical valve is half-open, solve conventional ball valve valve
Chamber easily blocks the problem with locking;Simultaneously because the presence of concave regions, with the contact area of valve seat when core is rotated in valve pocket
Necessarily reduce, wear area and the section of shear are also greatly reduced, can effectively slow down core and valve seat from abrasion, and strengthen core
With valve seat to the shear ability of medium, medium produces scuffing between hardly entering sealing pair, so as to greatly prolong core and valve seat
Service life, and during spherical valve is half-open, medium is inevitably enlarged into the circulation area of valve pocket, and flow velocity can be reduced,
Impulsive force can reduce, and the extent of damage to core also can be lighter;The service life of spherical valve will prolong significantly under multi-party effect
It is long.
The concave regions include at least one first concave regions 6 and/or at least one second concave regions 7, and described first is recessed
Face area 6 is located in the cut-out seal area 4, and second concave regions 7 are located at the adjacent exclusion seal area and the cut-out
Between seal area 4, when spherical valve is fully closed, the concave surface of first concave regions 6 mouthful all towards upstream medium or downstream media,
The concave surface mouthful of second concave regions 7 is all towards valve pocket.
The shape of first concave regions 6 and second concave regions 7, size, depth are not limited, and concave surface both can be rule
Shape, or irregular shape, as long as ensure that first concave regions 6 be located at it is described cut-out seal area 4 in, and
When spherical valve is fully closed, the concave surface mouthful of first concave regions 6 is all towards upstream medium or downstream media, second concave surface
The concave surface mouthful in area 7 is all towards valve pocket.The concave surface mouthful of first concave regions 6 preferably rounded, oval or rectangle,
The concave surface mouthful of second concave regions 7 is preferably wedge shaped, so both more facilitates manufacture processing, and more facilitate flow of media.
The surface of the spherical valve core 1 is preferably provided with when spherical valve is fully closed and cuts off upstream medium and downstream Jie respectively
Two symmetrical cut-out seal areas 4 of matter, the concave regions can include multiple first concave regions 6, and first concave regions 6 are complete
Portion is located in a cut-out seal area 4 or is located at respectively two cut-out seal areas 4;Multiple second can also be included
Concave regions 7;Multiple first concave regions 6 and multiple second concave regions 7 can also simultaneously be included.When so core is rotated in valve pocket
Contact area with valve seat is smaller, and wear area is smaller, more efficient can slow down core with valve seat from abrasion;In spherical valve half
In open procedure, the circulation area that medium enters valve pocket is bigger, and flow velocity is lower, and impulsive force is smaller, and the extent of damage to core is lighter;
And the effect for cleaning dredging valve pocket is also more preferable, cleaning dead band is prevented effectively from, the setting of concave regions is more versatile and flexible, convenient system
Processing is made, the demand of different occasions is met.
As shown in Figures 1 to 6, the preferred plan of the utility model product is:The surface of the spherical valve core 1 is provided with
Two symmetrical cut-out seal areas 4 of upstream medium and downstream media are cut off when spherical valve is fully closed respectively, i.e. spherical valve core 1 is
Two-way core, the concave regions include two the first concave regions 6 and eight the second concave regions 7, two first concave regions 6 pairs
Title is distributed in two cut-out seal areas 4, and the concave surface Kou Jun sides of each first concave regions 6 are close to the upstream
Passway 5, opposite side near the downstream passage mouthfuls 11, eight second concave regions 7 be respectively distributed to it is adjacent it is described every
Break between seal area and the cut-out seal area.Contact area when so core is rotated in valve pocket with valve seat is minimum, abrasion
Area is minimum, most effective can slow down core with valve seat from abrasion;During spherical valve is half-open, medium enters the circulation of valve pocket
Area is also bigger, and flow velocity is lower, and impulsive force is smaller, and the extent of damage to core is lighter;And clean the effect of dredging valve pocket
More preferably, it is significantly more efficient to avoid cleaning dead band.
As shown in Figure 1 and Figure 5, the valve rod installation portion 3 can be the valve rod peace for being directly opened in the surface of spherical valve core 1
Tankage 8, or the lug boss with valve rod mounting groove 8.If valve rod installation portion 3 is the lug boss with valve rod mounting groove 8,
Then the valve rod installation portion 3 is preferably in the form of a column (such as other column structures such as cylindric or flat column), the valve rod installation portion 3
One end (such as welding etc. mode) is fixedly connected with the spherical valve core 1 or is integrally formed, the other end is provided with valve rod installation
Groove 8.The medium that so valve rod installation portion 3 can be avoided enter into valve pocket is impacted to valve rod, and effectively protection valve rod and valve rod are filled out
The service life of material, extension valve rod and valve stem packing, and then extend the service life of valve.The vallecular cavity of the valve rod mounting groove 8
Preferably also it is in the form of a column, and vallecular cavity section is in gear-like;Such valve rod mounting groove 8 coordinates supporting valve rod to use, and can both have
Effect avoids valve rod from being skidded with valve rod mounting groove 8 when rotating and influence valve to use, and it is possible to prevente effectively from valve rod is pacified with valve rod
Rubbed between tankage 8, greatly prolong the service life of valve rod and valve rod mounting groove 8, and then extend the service life of valve.
As shown in figures 1 to 6, the surface of the spherical valve core 1 can be set and valve away from the side of valve rod installation portion 3
The corresponding support shaft 9 of bar installation portion 3, one end of the support shaft 9 is fixedly connected or is integrally formed with the spherical valve core 1;
So support shaft 9 is fixedly connected or is integrally formed with spherical valve core 1, and product can be directly applied for fixing ball valve, and with it is solid
The valve seat for determining ball valve more facilitates when rotating connection, and enough well, core is rotated more flexibly performance, and resistance to compression wear resistance is stronger,
It is more durable in use.The other end of the support shaft 9 is preferably provided spring mounting groove 10, is installed by spring mounting groove 10
Spring, it is more flexible and convenient when support shaft 9 can be made to be installed in valve seat.Pacify away from valve rod on the surface of the spherical valve core 1
The side in dress portion 3 can also set the similar support shaft installation portion such as support shaft mounting groove corresponding with valve rod installation portion 3;Support
Axle mounting groove is integrally formed with spherical valve core 1, and product can be directly applied for fixing ball valve, and manufacture processing is simpler, production
Cost is lower.
It is obvious to a person skilled in the art that the utility model is not limited to the details of above-mentioned one exemplary embodiment, and
And in the case of without departing substantially from spirit or essential attributes of the present utility model, can in other specific forms realize that this practicality is new
Type.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and is nonrestrictive, this practicality is new
The scope of type limits by appended claims rather than described above, it is intended that the equivalency fallen in claim is contained
All changes in justice and scope are included in the utility model, any reference in claim should not be considered as into limitation
Involved claim.
Preferred embodiment of the present utility model is the foregoing is only, is not used to limit the utility model, it is all in this practicality
Within new spirit and principle, any modification, equivalent substitution and improvements made etc. should be included in guarantor of the present utility model
Within the scope of shield.