CN205479402U - High life high pressure isolating valve - Google Patents
High life high pressure isolating valve Download PDFInfo
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- CN205479402U CN205479402U CN201620235694.1U CN201620235694U CN205479402U CN 205479402 U CN205479402 U CN 205479402U CN 201620235694 U CN201620235694 U CN 201620235694U CN 205479402 U CN205479402 U CN 205479402U
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Abstract
本实用新型公开了一种高寿命高压截止阀,包括手轮、填料密封装置、阀盖、阀杆、阀体、阀瓣,其中阀体设有入口通道、内部通道、阀瓣通道、出口通道;所述内部通道一端和入口通道连接,且两通道之间呈钝角形状,另一端和阀瓣通道连接,且两通道在同一轴线上,其中内部通道和阀瓣通道的连接处设有阀体密封面,所述阀瓣通道靠近阀体密封面的那一端和出口通道连接,其中阀体密封面与内部通道的拐角处设有阀座。这种设计介质的流向和行程比较平缓,流动顺畅,因此流体阻力较小,从而可以减小对阀瓣的冲刷力,提高截止阀的使用寿命。
The utility model discloses a high-life and high-pressure cut-off valve, which comprises a hand wheel, a packing sealing device, a valve cover, a valve rod, a valve body and a valve disc, wherein the valve body is provided with an inlet channel, an internal channel, a valve disc channel and an outlet channel. ; One end of the internal passage is connected to the inlet passage, and the two passages are in an obtuse angle shape, and the other end is connected to the disc passage, and the two passages are on the same axis, wherein the connection between the internal passage and the disc passage is provided with a valve body As for the sealing surface, the end of the disc passage close to the sealing surface of the valve body is connected to the outlet passage, wherein a valve seat is provided at the corner of the sealing surface of the valve body and the internal passage. The flow direction and stroke of this design medium are relatively gentle, and the flow is smooth, so the fluid resistance is small, which can reduce the scouring force on the valve disc and improve the service life of the globe valve.
Description
技术领域 technical field
本实用新型涉及一种高压截止阀,特别涉及一种高寿命高压截止阀。 The utility model relates to a high-pressure cut-off valve, in particular to a long-life high-pressure cut-off valve.
背景技术 Background technique
截止阀,是使用最广泛的阀门之一,其密封是通过对阀杆施加扭矩,阀杆在轴向方向上向阀瓣施加压力,使阀瓣密封面与阀体密封面紧密贴合,阻止介质沿密封面之间的缝隙泄漏。其结构简单,不仅适用于中低压,而且适用于高压;其密封面不易磨损和擦伤,比较耐用。但是,由于流体阻力大,长期运行时,密封可靠性下降,高压流体对密封面不停的冲刷造成密封面的磨损变形,另外,流体中的杂质、颗粒有可能聚集在密封面,造成密封不可靠,密封面磨损。 The globe valve is one of the most widely used valves. Its sealing is by applying torque to the valve stem, and the valve stem exerts pressure on the valve disc in the axial direction, so that the sealing surface of the valve disc fits closely with the sealing surface of the valve body, preventing The medium leaks along the gap between the sealing surfaces. Its structure is simple, not only suitable for medium and low pressure, but also suitable for high pressure; its sealing surface is not easy to wear and scratch, and is relatively durable. However, due to the large fluid resistance, the reliability of the seal decreases during long-term operation, and the high-pressure fluid constantly scours the sealing surface, causing wear and deformation of the sealing surface. In addition, impurities and particles in the fluid may gather on the sealing surface, resulting in poor sealing. Reliable, sealing surface wear.
实用新型内容 Utility model content
实用新型的目的:本实用新型公开一种高寿命高压截止阀,可以实现减小流体阻力,减少冲刷,减少杂质滞留的可能,提高阀瓣耐用性,提高密封可靠性,达到提高截止阀使用寿命的目的。 Purpose of the utility model: The utility model discloses a high-life high-pressure stop valve, which can reduce fluid resistance, reduce scouring, reduce the possibility of impurity retention, improve the durability of the valve disc, improve the sealing reliability, and increase the service life of the stop valve the goal of.
技术方案:为了实现以上目的,本实用新型公开了一种高寿命高压截止阀,包括手轮、填料密封装置、阀盖、阀杆、阀体、阀瓣,其中阀体设有入口通道、内部通道、阀瓣通道、出口通道;所述内部通道一端和入口通道连接,且两通道之间呈钝角形状,另一端和阀瓣通道连接,且两通道在同一轴线上,其中内部通道和阀瓣通道的连接处设有阀体密封面,所述阀瓣通道靠近阀体密封面的那一端和出口通道连接,阀体密封面与内部通道的拐角处设有阀座。这种设计介质的流向和行程比较平缓,流动顺畅,因此流体阻力较小,从而可以减小对阀瓣的冲刷力,减少杂质滞留的可能,提高截止阀的使用寿命。 Technical solution: In order to achieve the above purpose, the utility model discloses a high-life high-pressure globe valve, which includes a hand wheel, a packing sealing device, a valve cover, a valve stem, a valve body, and a valve disc, wherein the valve body is provided with an inlet passage, an internal Channel, valve disc channel, outlet channel; one end of the internal channel is connected to the inlet channel, and the two channels are in an obtuse angle shape, and the other end is connected to the valve disc channel, and the two channels are on the same axis, wherein the internal channel and the valve disc A sealing surface of the valve body is provided at the junction of the channel, the end of the disc channel close to the sealing surface of the valve body is connected to the outlet channel, and a valve seat is provided at the corner of the sealing surface of the valve body and the internal channel. The flow direction and stroke of this design medium are relatively gentle, and the flow is smooth, so the fluid resistance is small, which can reduce the scouring force on the valve disc, reduce the possibility of impurity retention, and improve the service life of the globe valve.
进一步的,上述一种高寿命高压截止阀,阀瓣包括安装部、截止部、阀瓣密封部,其中安装部和阀杆连接,截止部呈圆锥形,阀瓣密封部呈球形且表面设有阀瓣密封面。阀瓣密封部的球面设计可以将介质冲刷力向四周均匀的分散开来,因此抗冲刷力强,这种设计提高了阀瓣的耐冲刷力,也提高了截止阀的使用寿命。 Further, in the above-mentioned high-life and high-pressure stop valve, the valve flap includes a mounting part, a cut-off part, and a valve flap sealing part, wherein the mounting part is connected to the valve stem, the cut-off part is conical, the valve flap sealing part is spherical and the surface is provided with Disc sealing surface. The spherical design of the sealing part of the disc can evenly disperse the scouring force of the medium to the surroundings, so the anti-scouring force is strong. This design improves the scouring resistance of the disc and also improves the service life of the globe valve.
进一步的,上述一种高寿命高压截止阀,所述出口通道包括第一出口通道和第二出口通道,且两通道之间呈钝角形状,第二出口通道和入口通道在同一方向上。这种设计使流道更加平缓,减小流体阻力。另外,流体通过截止阀的压力损失较小。 Further, in the above-mentioned high-life and high-pressure cut-off valve, the outlet passage includes a first outlet passage and a second outlet passage, and the two passages form an obtuse angle, and the second outlet passage and the inlet passage are in the same direction. This design makes the flow path more gentle and reduces fluid resistance. In addition, the pressure loss of the fluid through the shut-off valve is small.
进一步的,上述一种高寿命高压截止阀,所述阀体密封面与入口通道的中心线呈45°夹角。这种设计使流道平缓,介质流动通畅,流体阻力小,减少冲刷与杂质滞留。 Further, in the above-mentioned high-life and high-pressure stop valve, the sealing surface of the valve body forms an included angle of 45° with the center line of the inlet channel. This design makes the flow path smooth, the medium flows smoothly, the fluid resistance is small, and the erosion and impurity retention are reduced.
进一步的,上述一种高寿命高压截止阀,所述阀瓣密封面与阀体密封面上的阀座为线接触。截止阀进行截止流体的时候,圆锥形截止部与阀体的阀座以线接触的方式进行密封,即线密封,相比面密封,线密封效果更好,更适用于运动件之间的高频撞击动作。另外,还不易被杂物、固体颗粒影响,提高密封可靠性。 Furthermore, in the above-mentioned high-pressure globe valve with high service life, the sealing surface of the disc is in line contact with the valve seat on the sealing surface of the valve body. When the globe valve cuts off the fluid, the conical cut-off part and the valve seat of the valve body are sealed in a line contact manner, that is, the line seal. Compared with the surface seal, the line seal effect is better, and it is more suitable for high pressure between moving parts. Frequent impact action. In addition, it is not easily affected by sundries and solid particles, improving sealing reliability.
进一步的,上述一种高寿命高压截止阀,所述阀瓣密封部与截止部的连接处设有阀瓣密封圈,且阀瓣密封圈与阀座为线接触。这种阀瓣上也设有密封圈的设计,作为更进一步的截流措施,在阀瓣密封面受到磨损工作效果变差的情况下,可以利用阀瓣密封圈与阀座的配合进行截流作为第二重保护,阀瓣密封圈与阀座相配合、密封,其密封效果更好,可靠性也更高。 Further, in the aforementioned high-life and high-pressure cut-off valve, a disc sealing ring is provided at the joint between the disc sealing part and the shut-off part, and the disc sealing ring is in line contact with the valve seat. This kind of disc is also designed with a sealing ring. As a further interception measure, when the sealing surface of the disc is worn and the work effect is deteriorated, the cooperation between the disc sealing ring and the valve seat can be used to intercept the flow as the first step. Double protection, the disc sealing ring and the valve seat are matched and sealed, the sealing effect is better and the reliability is higher.
进一步的,上述一种高寿命高压截止阀,所述阀体为304材质,阀瓣密封面为304外覆堆焊STL。这种设计使得阀体、阀瓣密封面的耐磨和耐冲刷性能得到明显增强。 Further, in the above-mentioned high-life and high-pressure globe valve, the valve body is made of 304 material, and the sealing surface of the disc is made of 304 cladding STL. This design significantly enhances the wear resistance and erosion resistance of the sealing surface of the valve body and disc.
上述技术方案可以看出,本实用新型具有如下有益效果:本实用新型所述的一种高寿命高压截止阀,流道平缓,密封时不易受杂物、固体颗粒的影响,可以实现减小流体阻力,减少冲刷和杂质滞留的可能,并提高阀瓣抗冲刷能力和耐用性,提高密封可靠性,达到提高截止阀使用寿命的目的。 It can be seen from the above technical solution that the utility model has the following beneficial effects: a high-life high-pressure cut-off valve described in the utility model has a smooth flow path, and is not easily affected by sundries and solid particles when sealing, and can reduce the flow rate of fluid Reduce the possibility of scouring and impurity retention, improve the anti-scouring ability and durability of the disc, improve the sealing reliability, and achieve the purpose of increasing the service life of the globe valve.
附图说明 Description of drawings
图1为本实用新型所述的一种高寿命高压截止阀剖面结构图; Figure 1 is a cross-sectional structure diagram of a high-life high-pressure stop valve described in the utility model;
图2为本实用新型所述的一种高寿命高压截止阀阀瓣的详细剖面结构图; Fig. 2 is a detailed cross-sectional structure diagram of a valve disc of a high-life high-pressure stop valve described in the utility model;
图中:1-阀体,2-阀瓣,3-入口通道,4-内部通道,5-阀瓣通道,6-出口通道,7-阀体密封面,8-阀座,9-安装部,10-截止部,11-阀瓣密封部,12-阀瓣密封面,13-第一出口通道,14-第二出口通道,15-阀瓣密封圈。 In the figure: 1-valve body, 2-disc, 3-inlet channel, 4-internal channel, 5-disc channel, 6-outlet channel, 7-body sealing surface, 8-valve seat, 9-installation part , 10-cut-off part, 11-disc sealing part, 12-disc sealing surface, 13-first outlet channel, 14-second outlet channel, 15-disc sealing ring.
具体实施方式 detailed description
下面结合附图,对本实用新型具体实施方式进行详细的描述。 Below in conjunction with accompanying drawing, specific embodiment of the utility model is described in detail.
实施例 Example
本实用新型的一种高寿命高压截止阀,如图1和图2所示,包括手轮、填料密封装置、阀盖、阀杆、阀体1、阀瓣2,其中阀体1设有入口通道3、内部通道4、阀瓣通道5、出口通道6;阀瓣2包括与阀杆相连接的安装部9、呈圆锥形的截止部10、呈半球形的阀瓣密封部11。内部通道4和阀瓣通道5在同一轴线上且连接处设有阀体密封面7,内部通道4、阀瓣通道5与流体流向的轴心线呈45°Y型,阀瓣通道5靠近阀体密封面7的那一端和出口通道6连接,出口通道6包括第一出口通道13和第二出口通道14且两通道之间呈钝角形状,第二出口通道14和入口通道3在同一方向上。阀体密封面7与内部通道4的拐角处设有阀座8,阀瓣密封面12与阀体密封面7上的阀座8为线密封,阀瓣2的阀瓣密封部11与截止部10的连接处设有阀瓣密封圈15,阀瓣密封圈15与阀座8为线密封。另外,阀体1为304材质,阀瓣密封面12为304外覆堆焊STL。 A high-life and high-pressure globe valve of the present utility model, as shown in Figure 1 and Figure 2, includes a hand wheel, a packing sealing device, a valve cover, a valve stem, a valve body 1, and a valve disc 2, wherein the valve body 1 is provided with an inlet Channel 3, internal channel 4, valve disc channel 5, outlet channel 6; valve disc 2 includes installation part 9 connected with valve stem, conical cut-off part 10, valve disc sealing part 11 in hemispherical shape. The inner channel 4 and the valve disc channel 5 are on the same axis and the valve body sealing surface 7 is provided at the joint. The end of the body sealing surface 7 is connected to the outlet channel 6, the outlet channel 6 includes a first outlet channel 13 and a second outlet channel 14, and an obtuse angle is formed between the two channels, and the second outlet channel 14 and the inlet channel 3 are in the same direction . There is a valve seat 8 at the corner of the valve body sealing surface 7 and the internal channel 4, the valve disc sealing surface 12 and the valve seat 8 on the valve body sealing surface 7 are line seals, the valve disc sealing part 11 of the valve disc 2 and the cut-off part The junction of 10 is provided with disc sealing ring 15, and valve disc sealing ring 15 and valve seat 8 are line seals. In addition, the valve body 1 is made of 304 material, and the valve disc sealing surface 12 is made of 304 cladding STL.
当阀瓣2打开,介质流通时,流体行程和流向为水平流动、135°拐弯、钝角拐弯、稍微改向调整为水平流动,其过程平缓,流体阻力较小,其中经过两次较缓和的变向后出水方向和进水方向一致,流体通过截止阀的压力损失较小。阀瓣2的阀瓣密封部11呈半球形,其大小形状适于内部通道4的大小形状,球形耐受性强,在任意一点受到作用力,力都可以向四周均匀的分散开来,所以球形比任何形状都更坚固,能较好的承受流体冲刷力;并且,阀瓣密封面12为304外覆堆焊STL,即斯泰尔合金,超硬度,耐冲刷,耐腐蚀;另外,流体行程平缓,阻力小,因此对阀瓣密封面12的冲刷力也减弱了;且该设计减少了杂质滞留的可能,避免了杂质、固体颗粒对密封面的磨损;上述的结合,更促进了截止阀寿命的大幅提高。 When the valve disc 2 is opened and the medium is circulating, the stroke and flow direction of the fluid are horizontal flow, 135° turning, obtuse angle turning, and slightly changing direction to adjust to horizontal flow. The process is gentle and the fluid resistance is small. The backward water outlet direction is consistent with the water inlet direction, and the pressure loss of the fluid passing through the shut-off valve is small. The valve disc sealing part 11 of the valve disc 2 is hemispherical, and its size and shape are suitable for the size and shape of the internal channel 4. The spherical shape has strong tolerance, and the force can be evenly dispersed to the surroundings when any point is subjected to force, so The spherical shape is stronger than any other shape, and can better withstand the scouring force of the fluid; moreover, the disc sealing surface 12 is 304 overlay welding STL, that is, Steyr alloy, which is superhard, scouring-resistant, and corrosion-resistant; in addition, the fluid The stroke is smooth and the resistance is small, so the scouring force on the valve disc sealing surface 12 is also weakened; and this design reduces the possibility of impurity retention, avoiding the wear of impurities and solid particles on the sealing surface; Greatly increased lifespan.
当阀瓣2闭合截流时,阀杆推动阀瓣2克服流体压力顺着阀瓣通道5向内部通道4移动,直到阀瓣密封部11进入内部通道4,且阀瓣密封面12与阀体密封面7上的阀座8接触、压紧呈线密封状态。一体式阀体1、阀杆与阀瓣2一体加工,使阀门有更高的同心度,阀杆采用高强度钢材硬度高,使堆焊合金阀瓣密封面12有足够的母材硬度支撑,防止出现鸡蛋壳现象。另外,当阀瓣密封面12出现磨损,密封不良时,可以继续推进阀杆和阀瓣2,使阀瓣密封圈15与阀体1上的阀座8接触、压紧呈线密封,密封可靠性大幅提高。 When the disc 2 closes and cuts off the flow, the valve stem pushes the disc 2 to overcome the fluid pressure and move along the disc channel 5 to the inner channel 4 until the disc sealing part 11 enters the inner channel 4, and the disc sealing surface 12 is sealed with the valve body The valve seat 8 on the surface 7 is in a line-tight state in contact and compression. One-piece valve body 1, valve stem and valve disc 2 are integrally processed to make the valve have higher concentricity. The valve stem is made of high-strength steel with high hardness, so that the surfacing alloy valve disc sealing surface 12 has sufficient base metal hardness support. Prevents eggshell phenomenon. In addition, when the valve disc sealing surface 12 is worn and the seal is poor, the valve stem and valve disc 2 can be pushed further, so that the valve disc sealing ring 15 is in contact with the valve seat 8 on the valve body 1 and pressed tightly to form a line seal, which is reliable. Significantly improved.
以上所述仅是本实用新型的优选实施方式,应指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进,这些改进也应视为本实用新型的保护范围。 The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements can also be made, and these improvements should also be considered It is the protection scope of the utility model.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620235694.1U CN205479402U8 (en) | 2016-03-25 | 2016-03-25 | A high-life and high-pressure globe valve |
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| CN201620235694.1U CN205479402U8 (en) | 2016-03-25 | 2016-03-25 | A high-life and high-pressure globe valve |
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| CN205479402U8 CN205479402U8 (en) | 2016-11-02 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110094518A (en) * | 2018-01-29 | 2019-08-06 | 浙江三花智能控制股份有限公司 | Shut-off valve |
| CN114198505A (en) * | 2020-09-17 | 2022-03-18 | 浙江盾安禾田金属有限公司 | Shut-off valve |
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2016
- 2016-03-25 CN CN201620235694.1U patent/CN205479402U8/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110094518A (en) * | 2018-01-29 | 2019-08-06 | 浙江三花智能控制股份有限公司 | Shut-off valve |
| CN114198505A (en) * | 2020-09-17 | 2022-03-18 | 浙江盾安禾田金属有限公司 | Shut-off valve |
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| Publication number | Publication date |
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| CN205479402U8 (en) | 2016-11-02 |
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|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CGPU | Change to patent or to utility model | ||
| CU01 | Correction of utility model |
Correction item: Inventor Correct: Zhou Yuan|Gu Mingqiu|Zhou Bin|He Lei False: Zhou Yuan|Gu Mingqiu|Zhou Bin|He Lei Number: 33 Page: The title page Volume: 32 |
|
| CU03 | Publication of corrected utility model |
Correction item: Inventor Correct: Zhou Yuan|Gu Mingqiu|Zhou Bin|He Lei False: Zhou Yuan|Gu Mingqiu|Zhou Bin|He Lei Number: 33 Volume: 32 |
|
| ERR | Gazette correction | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160817 Termination date: 20210325 |