CN202580084U - Hybrid internal closed type slurry anti-abrasion brake butterfly knife valve - Google Patents

Hybrid internal closed type slurry anti-abrasion brake butterfly knife valve Download PDF

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Publication number
CN202580084U
CN202580084U CN 201220142035 CN201220142035U CN202580084U CN 202580084 U CN202580084 U CN 202580084U CN 201220142035 CN201220142035 CN 201220142035 CN 201220142035 U CN201220142035 U CN 201220142035U CN 202580084 U CN202580084 U CN 202580084U
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valve
wear
plate
sealing
resistant
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Expired - Fee Related
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CN 201220142035
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Chinese (zh)
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张玉涛
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Individual
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Abstract

The utility model discloses a hybrid internal closed type slurry anti-abrasion brake butterfly knife valve. A butterfly adjustment valve and a gate valve are combined; the gate valve has a closing function, and the butterfly valve has a flow adjustment function; the gate valve comprises an inlet valve shell, an outlet valve shell and a valve plate; a cavity is formed between the inlet valve shell and the outlet valve shell; a hybrid sealing piece and an anti-abrasion semicircular lining ring are arranged in the cavity; the anti-abrasion semicircular lining ring is arranged at the semicircular bottom of the lower part of the cavity; the hybrid sealing piece consists of three sections of sealing structural members which are sequentially arranged from bottom to top; the first section is an anti-abrasion rubber lining; the second section is an internal sealing lining plate which is a nylon side plate which is arranged at the periphery of the valve plate and is used for blocking gaps between the valve plate and each side face; and the third section is a stuffing sealing structure. Due to the hybrid sealing structure and the anti-abrasion semicircular lining ring, the anti-abrasion semicircular lining ring can protect the bottom of the valve shell from being scoured, and the service lives of the inlet valve shell and the outlet valve shell are prolonged; and the three-section hybrid sealing structure is high in sealing property, so that leakage of media is avoided.

Description

Mix the internal sealing type slag and starch wear-resistant lock dish cutter valve
Technical field
The utility model relates to a kind of wear-resistant valve, and especially a kind of mixing internal sealing type slag is starched wear-resistant lock dish cutter valve.
Background technique
Wear-resistant valve is applicable to that industries conveyings such as electric power, metal mine, coal contain the usefulness of the corrosion resistance slurry of solid particle.In China, be used to carry the wearable valve research of corrosivity granule medium to start late, thereby no matter all exist bigger defective from aspects such as working life, sealability, Flow-rate adjustment, do not have very good slurries valve at present.What the slurries valve that present most industry is used adopted mostly is Clean water valve or the mentality of designing of continuing to use the Clean water valve structure characteristic; Adopt more wear-resistant material to process; Though increase than Clean water valve working life; But the defective of bringing in the time of can not avoiding carrying slurries that is difficult to overcome, its using effect and life-span are difficult to reach perfect condition.We know, carry the sealing pair wearing and tearing of the used valve of clear water very slight, also do not exist because of particle and dirt deposition, fouling cause to stop up and cause opening and closing failure phenomenon.The early damage that yet when being used to carry the corrosivity slurries, situation is just made a world of difference, and weares and teares, wash away, eddy current, obstruction, fouling all can cause valve, the life-span falls sharply.The precision and the degree of finish of sealing pair because valve seal places one's entire reliance upon, thereby sealing pair has wearing and tearing, scuffing and fouling will lose sealability slightly, leaks in forming.Be difficult to guarantee sealability and working life so continue to use the slurries valve that the Clean water valve mentality of designing designed.Situation during in particular for Flow-rate adjustment, sealing surface will be destroyed by being flushed in the very short time of aggressive medium directly, and working life is less than three months sometimes.Yet, because the frequent change of customer equipment load is reasonable for guaranteeing the pump operation operating mode, reaching purposes such as economical operation, saving water source, Flow-rate adjustment can often be used.
Summary of the invention
The technical problem that the utility model will solve provides a kind of favorable sealing property, can improve the mixing internal sealing type slag in working life starches wear-resistant lock dish cutter valve;
And it is wear-resistant to folder cutter valve with mixing internal sealing type slag slurry further to provide a kind of mixing internal sealing type slag to starch wear-resistant flange cutter valve on this basis.
For solving the problems of the technologies described above, this mixing internal sealing type slag is starched the technological scheme that wear-resistant lock dish cutter valve taked and is: it comprises butterfly modulating valve and the gate valve that is combined into one, and said butterfly modulating valve is positioned at the passage of gate valve outlet end; Said gate valve comprises inlet valve casing, outlet valve casing and the valve plate of butt joint, chamber of said inlet valve casing and the middle formation of outlet valve casing, and its key technology is: in said chamber, be provided with hybrid Sealing and wear-resisting semicircle lining ring; Said wear-resisting semicircle lining ring is arranged at the semicircle bottom, bottom of chamber; Said hybrid Sealing is made up of three sections sealing components that set gradually from top to bottom;
Said first section sealing component is the abrasive rubber lining at chamber upper semi-circle place; Said abrasive rubber lining is located at the top of wear-resisting semicircle lining ring; It comprises two-part that left and right sides shape is identical, and its structure is on rectangular plate, to offer and be installed in the inlet valve casing and export the inlet anti-wearing liner in the valve casing and export the breach semicircle that the anti-wearing liner shape is complementary; Said second section sealing component is the inner sealing liner plate, and said inner sealing liner plate is to be located at being used to around the valve plate to eliminate valve plate and each side-play side plate, and the shape of side plate and the shape of valve plate adapt; Said the 3rd section sealing component is to be used to prevent the outwards packing seal structure of leakage of liquid.
Above-mentioned wear-resisting semicircle lining ring is that material is the seal ring of wear resistant rubber or high-chromium material.
Above-mentioned abrasive rubber lining is that material is the seal ring of wear resistant rubber.
Above-mentioned inner sealing liner plate is that material is the liner plate of high molecular polymer or nylon.
Above-mentioned mixing internal sealing type slag is starched wear-resistant lock dish cutter valve simply improve the valve body that distortion just can become other types; If such as above-mentioned dish-like modulating valve is removed, then become and mix the wear-resistant flange cutter of internal sealing type valve, all the other structures are identical.If the short tube in ingress and outlet port is removed, it is wear-resistant to folder cutter valve then to become the mixing internal sealing type, and both all the other structures are identical.
Adopt the beneficial effect that technique scheme produced to be: 1) the utility model is to close and regulate the dual-purpose combination brake switch and proporting of flow; Its characteristics according to conveyance fluid are provided with hybrid sealing configuration and wear-resisting semicircle lining ring; Wherein wear-resisting semicircle lining ring can protect the valve casing bottom not washed away, and has improved the working life of inlet valve casing and outlet valve casing;
2) first section sealing component is the abrasive rubber lining, can improve valve plate and open back two angular position erosion resistibilities, and second section sealing component is the inner sealing liner plate; It is the nylon side plate; Control gap is very little between each side plate and the valve plate, can effectively reduce the leakage pressure at slurries phase filling place, so the filler place needn't use very big pretightening force just can realize effective sealing; Therefore valve plate is opened just very light; Guidance quality is very reliable, and the 3rd section sealing component is packing seal structure, to avoid the outside seepage of liquid.
3) the utility model is the isotropic disk valve, adopts the valve of the equal bore of this hybrid sealing configuration can improve a pressure rating than the simple packing seal valve bearing capacity that adopts.
Description of drawings
Fig. 1 is the schematic representation that the utility model mixing internal sealing type slag is starched wear-resistant lock dish cutter valve;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the detailed structure schematic representation that mixes the sealing configuration part;
Fig. 4 is Fig. 3 sectional view;
Fig. 5 is the schematic representation of wear-resistant flange cutter valve;
Fig. 6 is wear-resistant schematic representation to folder cutter valve;
Wherein, 1, inlet valve casing; 2, outlet valve casing; 3, wear-resisting semicircle lining ring; 4, the wear-resistant lining that enters the mouth; 5, export wear-resistant lining; 6, valve plate; 7, seal valve seat; 8, valve seat elastomer; 9, inner sealing liner plate; 10, packing seal structure; 11, Gland; 12, valve rod; 13, bracket component; 14, dust-proof cover; 15, butterfly modulating valve; 16, abrasive rubber lining; 17, short tube.
Embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is done further detailed explanation.
Referring to accompanying drawing 1~4, it is butterfly modulating valve 15 and the gate valve that is combined into one, and it has the function of closing and regulating flow concurrently, and wherein said butterfly modulating valve 15 is positioned at the passage of gate valve outlet end, and gate valve is only done the usefulness of closing.Said gate valve comprises inlet valve casing 1, outlet valve casing 2 and the valve plate 6 of butt joint; Second position groove that valve plate 6 inserts is very shallow; Be lined with wear-resistant lining 4 of inlet and the wear-resistant lining 5 of outlet in inlet valve casing 1 and the outlet valve casing 2 respectively, said inlet valve casing 1 and outlet valve casing 2 constitute a chamber in involutory intermediate portion.In said chamber, be provided with hybrid Sealing and wear-resisting semicircle lining ring 3, said wear-resisting semicircle lining ring 3 is arranged at the semicircle bottom, bottom of chamber; Said hybrid Sealing is made up of three sections sealing components that set gradually from top to bottom.Said first section sealing component is the abrasive rubber lining 16 that is arranged at chamber upper semi-circle position; Said abrasive rubber lining 16 is located at the top of wear-resisting semicircle lining ring 3, also linking with it; It comprises two-part that left and right sides shape is identical; Its structure is on a rectangular plate, to offer a breach semicircle, and said breach semi-circular shape is complementary with the shape of inlet anti-wearing liner 4 with outlet anti-wearing liner 5 respectively.Said second section sealing component is inner sealing liner plate 9, said inner sealing liner plate 9, it is the nylon side plate, this nylon side plate be arranged at valve plate 6 around, control gap is very little between each side plate and the valve plate, the shape of side plate should adapt with the shape of valve plate 6 everywhere.Said the 3rd section sealing component is packing seal structure 10, and the interpolation of filler is adopted square filler or hybrid type filler respectively according to valve pressure-bearing situation, outwards reveals to avoid liquid.
Be provided with the deslagging skewed slot in wear-resistant lining 5 Lower Halves of outlet, will automatically the silt that is trapped in the bottom land be washed away when closing, guaranteed that valve plate is inserted into bottom land smoothly, realization valve plate 6, valve seat are closed reliably.Butterfly valve only plays regulating action, itself and valve plate separate design, and it is convenient to change.In addition; On the wear-resistant lining of inlet, also be provided with the soft seal of dual combination hidden formula, it is seal valve seat 7 and valve seat elastomer 8, and seal valve seat 7 adopts the macromolecule polymeric material or the rubber material that resistance to wears with valve plate 6 contact position; Valve seat elastomer 8 is set as required overleaf; It is a flexible rubber ring, has played valve plate 6 and has scratched the good compensating action in back, effectively avoids internal leak.Seal valve seat 7 is concealed structure, prevents that medium from directly washing away.When bore when 250 ㎜ are following, valve seat elastomer 8 can not be provided with.
The material of said wear-resisting semicircle lining ring 3 is wear resistant rubber or high-chromium material.The material of said abrasive rubber lining 16 is a wear resistant rubber.The material of said inner sealing liner plate 9 is nylon or other high molecular polymers.
In addition, also can mix the wear-resistant lock dish of internal sealing type cutter valve and carry out various deformation,, when butterfly modulating valve 15 is not installed, then become the wear-resistant cutter valve of flange-type such as referring to accompanying drawing 5 to this; Referring to accompanying drawing 6, the short tube on both sides removed then to be become folder cutter valve, can realize the multiplicity needs of product.But their basic principle is identical, has all adopted the mixing sealed construction.
The utility model is a brand-new design idea, has broken away from the mentality of designing that Clean water valve is used for the slurry body medium, has taken into full account the conveying mechanism and the control characteristic of corrosivity particle slurry medium, and usability is good.
To the above-mentioned explanation of the disclosed embodiments, make related domain professional and technical personnel can realize or use the utility model.Multiple modification to these embodiments will be conspicuous concerning those skilled in the art, and defined General Principle can realize under the situation of spirit that does not break away from the utility model or scope in other embodiments among this paper.Therefore, the utility model will can not be restricted to these embodiments shown in this paper, but will meet and principle disclosed herein and features of novelty the wideest corresponding to scope.

Claims (5)

1. a mixing internal sealing type slag is starched wear-resistant lock dish cutter valve, and it comprises butterfly modulating valve (15) and the gate valve that is combined into one, and said butterfly modulating valve (15) is positioned at the passage of gate valve outlet end; Said gate valve comprises inlet valve casing (1), outlet valve casing (2) and the valve plate (6) of butt joint; Constitute a chamber in the middle of said inlet valve casing (1) and the outlet valve casing (2), it is characterized in that: in said chamber, be provided with hybrid Sealing and wear-resisting semicircle lining ring (3);
Said wear-resisting semicircle lining ring (3) is arranged at the semicircle bottom, bottom of chamber; Said hybrid Sealing is made up of three sections sealing components that set gradually from top to bottom;
The abrasive rubber lining (16) that said first section sealing component is chamber upper semi-circle place; Said abrasive rubber lining (16) is located at the top of wear-resisting semicircle lining ring (3); It comprises two-part that left and right sides shape is identical, and its structure is on rectangular plate, to offer and be installed in the inlet anti-wearing liner (4) in inlet valve casing (1) and the outlet valve casing (2) and export the breach semicircle that anti-wearing liner (5) shape is complementary;
Said second section sealing component is inner sealing liner plate (9), and said inner sealing liner plate (9) is eliminated valve plate (6) and each side-play side plate for being located at valve plate (6) being used to all around, and the shape of the shape of side plate and valve plate (6) adapts;
Said the 3rd section sealing component is to be used to prevent the outwards packing seal structure (10) of leakage of liquid.
2. mixing internal sealing type slag according to claim 1 is starched wear-resistant lock dish cutter valve, it is characterized in that: said wear-resisting semicircle lining ring (3) is that material is the seal ring of wear resistant rubber or high-chromium material.
3. mixing internal sealing type slag according to claim 1 is starched wear-resistant lock dish cutter valve, it is characterized in that: said abrasive rubber lining (16) is that material is the seal ring of wear resistant rubber.
4. mixing internal sealing type slag according to claim 1 is starched wear-resistant lock dish cutter valve, it is characterized in that: said inner sealing liner plate (9) is that material is the liner plate of nylon.
5. one kind is mixed the internal sealing type slag and starches wear-resistant flange cutter valve, it is characterized in that: it is on each described mixing internal sealing type slag of claim 1-4 is starched the architecture basics of wear-resistant lock dish cutter valve, to have omitted dish-like modulating valve (15).
CN 201220142035 2012-04-06 2012-04-06 Hybrid internal closed type slurry anti-abrasion brake butterfly knife valve Expired - Fee Related CN202580084U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220142035 CN202580084U (en) 2012-04-06 2012-04-06 Hybrid internal closed type slurry anti-abrasion brake butterfly knife valve

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Application Number Priority Date Filing Date Title
CN 201220142035 CN202580084U (en) 2012-04-06 2012-04-06 Hybrid internal closed type slurry anti-abrasion brake butterfly knife valve

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CN202580084U true CN202580084U (en) 2012-12-05

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103968090A (en) * 2014-05-21 2014-08-06 哈尔滨工程大学 Butterfly-gate type throttle valve
CN106224564A (en) * 2016-08-29 2016-12-14 约翰斯顿流体科技(无锡)有限公司 A kind of valve of controllable flow speed
CN107631071A (en) * 2017-11-06 2018-01-26 扬州鸿伟机械有限公司 Soft seal abrasion-proof slag-discharging valve
CN113483109A (en) * 2021-07-06 2021-10-08 中铁五局集团第一工程有限责任公司 Abandon sediment processing system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103968090A (en) * 2014-05-21 2014-08-06 哈尔滨工程大学 Butterfly-gate type throttle valve
CN103968090B (en) * 2014-05-21 2016-05-04 哈尔滨工程大学 Butterfly-lock formula choke valve
CN106224564A (en) * 2016-08-29 2016-12-14 约翰斯顿流体科技(无锡)有限公司 A kind of valve of controllable flow speed
CN107631071A (en) * 2017-11-06 2018-01-26 扬州鸿伟机械有限公司 Soft seal abrasion-proof slag-discharging valve
CN113483109A (en) * 2021-07-06 2021-10-08 中铁五局集团第一工程有限责任公司 Abandon sediment processing system
CN113483109B (en) * 2021-07-06 2023-03-28 中铁五局集团第一工程有限责任公司 Abandon sediment processing system

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20121205

Termination date: 20160406

CF01 Termination of patent right due to non-payment of annual fee