CN206245055U - The vertical production line of acrylate polymer waterproof roll - Google Patents
The vertical production line of acrylate polymer waterproof roll Download PDFInfo
- Publication number
- CN206245055U CN206245055U CN201621329899.2U CN201621329899U CN206245055U CN 206245055 U CN206245055 U CN 206245055U CN 201621329899 U CN201621329899 U CN 201621329899U CN 206245055 U CN206245055 U CN 206245055U
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- roller
- tire base
- vertical
- production line
- impregnating bath
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Abstract
The utility model discloses a kind of vertical production line of acrylate polymer waterproof roll, its tire base dipping apparatus includes the dipping roller group of impregnating bath and Qi Nei, and exit slot is provided with impregnating bath roof, and impregnating bath is provided with tamping drum and connects cloth roller；Impregnating bath top is provided with vertical drying case, emulsion painting is provided with fabric input mouth and scrapes device, being horizontally disposed with drying baker has selvage guide roller, and bending roller is provided with the top of drying baker, bottom offers dry cloth outlet, and the inwall above the outlet of dry cloth is provided with undertaking roller；Multigroup high-pressure blast knife is arranged with drying chamber interior wall, the air inlet of high-pressure blast knife is connected with external heat source, and the gas outlet at the top of drying baker is connected by circulation air path with external heat source air inlet, and moisture exhausting port is offered on vertical drying case roof.The utility model simple structure, compact, the tire base after rapid draing dipping emulsion, realize three layers of waterproof construction that waterproof layer is integrally formed with tire basic unit, and water resistance is more excellent.
Description
Technical field
The utility model is related to architectural waterproof material manufacturing machine, more particularly, to a kind of acrylate polymer waterproof volume
The vertical production line of material.
Background technology
Acrylate polymer waterproof roll is a kind of new environment-friendly waterproof coiled material, with excellent environmental protection and water proofing property
Can, there is vast potential for future development in the application of waterproof material.Coil production line domestic at present is main producing pitch class
Based on high score subclass waterproof roll, but these existing equipments cannot produce acrylate polymer waterproof roll.Manufacture third
The production line of olefine acid ester polymer waterproof roll, is made by oneself by each manufacturer more, is used acrylate polymer emulsion
The non-woven fabrics tire primary surface that level is advanced is coated in R-joining Tu curette one side, winding is cut i.e. after then entering back into oven for drying
Can.And using the acrylate polymer waterproof roll of horizontal coating line production, simply by acrylate polymer emulsion
It is coated in tire primary surface, it is impossible to emulsion is impregnated with inside tire base, and polymer emulsion viscosity is high, is coated in process of production
Emulsion on tire base is very easy to be contacted with equipment so as to bond；Due to being only that one side is coated, the waterproof roll produced,
It is simultaneously acrylate polymer water-proof emulsion, another side is still non-woven fabrics.Therefore, water-proof emulsion cannot closely be tied with tire base
Synthesis is integrated and is easily peeled off with tire base, and its water resistance is difficult to reach due standard.
The content of the invention
The purpose of this utility model is to provide a kind of vertical production line of acrylate polymer waterproof roll, the production line
It is rational in infrastructure, production efficiency and high degree of automation, stable, the web qualities produced can reach the mark of national regulation
It is accurate.
To achieve the above object, the utility model can take following technical proposals：
The vertical production line of acrylate polymer waterproof roll described in the utility model, including tire base unwinding device and into
Product wrap-up, is provided with tire base dipping apparatus, the tire between the tire base unwinding device and finished rolling device
Base dipping apparatus include the impregnating bath for holding polymer emulsion and the dipping roller group being horizontally set in the impregnating bath,
Exit slot is offered on the impregnating bath roof, tamping drum is arranged at intervals with the impregnating bath roof upper surface and is connect cloth
Roller；The impregnating bath top is provided with vertical drying case, and the fabric input mouth in the vertical drying bottom portion connects cloth roller with described
Position is corresponding, emulsion painting is provided with the fabric input mouth position and scrapes device, and the vertical baking scraped above device is applied positioned at emulsion
Being horizontally disposed with dry case has selvage guide roller, and the vertical drying box top is provided with the steering corresponding with the selvage guide roller
Roller, dry cloth outlet is offered in the vertical drying lower box part, the vertical drying case above the dry cloth outlet
Undertaking roller is provided with inwall；Multigroup high-pressure blast knife is arranged with the vertical drying chamber interior wall, the high-pressure blast knife
Air inlet is connected by hot air duct with external heat source, and air blower is provided with the hot air duct, is opened in described vertical
Gas outlet at the top of formula drying baker is connected by circulation air path with the external heat source air inlet, on the vertical drying case top
Moisture exhausting port is offered on wall.
The dipping roller group in the impregnating bath is arranged on by the left and right low roller respectively close to both sides bottom of pond and positioned at institute
The roller high between left and right low roller near the impregnating bath top is stated to constitute；Near the impregnating bath top of the exit slot position
Wall inner side is provided with draws cloth roller.When tire base enters in impregnating bath, successively from the roller high on the bottom roller pile warp top in left side again
Gone out from impregnating bath through drawing cloth roller after bottom roller on the right side of downward pile warp, extend the stroke of tire base；Again by tamping drum
Roll repeatedly, it is ensured that emulsion can be thoroughly impregnated tire base；In the last vertical drying case for entering top under the guiding for connecing cloth roller
Dried.
It is provided between the tire base unwinding device and tire base dipping apparatus and is placed on bearing by drive sprocket, chain
The tire base transition roller that bar drives.Ensure to be in plateau all the time during tire base long distance delivery.
It is disposed between the tire base dipping apparatus and finished rolling device and is placed on pedestal by rolling up and down
The coiled material transition collating unit and tire base draw-gear of cylinder composition, the tire base draw-gear is by being placed on support body by driving-chain
Wheel, the haulage drum of chain-driving.
Tire base storage box is provided between the tire base unwinding device and tire base transition roller, is drawn in the tire base and filled
Put and coil storage case is provided with and finished rolling device between；The tire base storage box is identical with coil storage box structure：Including
Casing and the upper bracket and lower carriage that are horizontally set in the casing, distinguish horizontal interval on the upper bracket and lower carriage
It is provided with multiple and crosses cloth roller, the cloth roller of crossing on the upper bracket and lower carriage is staggered.Can be stored in tire base storage box
The tire base of certain length, makes to ensure that production line continuously runs during tire base change of lap, likewise, coil storage case can also store a fixed length
The semi-finished product coiled material of degree, makes to ensure that production line continuously runs during finished product change of lap.
The external heat source is electrical heating case, by Electric heating for high-pressure blast knife provides thermal source.
The air inlet of the high-pressure blast knife is arranged on both ends, it is ensured that the hot-blast pressure of blowout is uniform；Its air outlet
Width is 1 ~ 2mm（More conventional air outlet is narrow）, moved because hot-air is bottom-up and temperature is gradually stepped up, both meet volume
The quick-drying requirement of material, turn avoid the initial stage excessive temperature and the latex bulge degumming phenomenon that causes.
It is two right scrapers that upper and lower parallel interval is laid on the right side of the fabric input mouth that the emulsion is applied and scrapes device, described
Fabric input mouth left side is provided with left scraper positioned at two right scraper middle positions, and the cutting edge of the right scraper and left scraper dips down
Tiltedly set.
The tamping drum is by hinge in eccentric wheel（Driven by motor）On link assembly drive front-rear reciprocation movement, it is right
Rolled repeatedly from impregnating bath tire base out, made to stick to the polymer emulsion on tire base two sides completely into tire base fiber
In.
The utility model has the advantage of simple structure, compact, reasonable, it is combined using vertical-lift and high-pressure blast knife
Mode, the tire base after rapid draing dipping emulsion, it is to avoid the emulsion and equipment produced due to emulsion high viscosity, high-moisture percentage it
Between adhesion problem, tire base soaked in impregnating bath, and emulsion can be impregnated with tire base completely, and realization is known clearly waterproof layer and tire basic unit
Three layers of waterproof construction being integrally formed, the water resistance of finished product coiled material is more excellent.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the partial enlarged drawing of tire base dipping apparatus in Fig. 1.
Specific embodiment
As shown in Figure 1 and Figure 2, the vertical production line of acrylate polymer waterproof roll of the present utility model, including tire base is put
Winding apparatus 1 and finished rolling device 2, are provided with tire base impregnation process dress between tire base unwinding device 1 and finished rolling device 2
Put；Required for the water resistance for ensureing finished product coiled material meets, tire base dipping apparatus of the present utility model include holding polymerization
The impregnating bath 3 of thing emulsion and the dipping roller group being horizontally set in impregnating bath 3：The dipping roller group is included respectively close to bottom of pond
The low roller 3.2 of left side bottom roller 3.1, right side and between left and right low roller near impregnating bath top 3.3 groups of roller high
Into；Exit slot is offered on impregnating bath roof, is provided near the impregnating bath roof inner side of exit slot position and is drawn cloth roller
3.4, it is arranged at intervals with tamping drum 3.5 in impregnating bath roof upper surface and connects cloth roller 3.6；Tamping drum 3.5 is existed by hinge
Eccentric wheel 3.7（Driven by motor）On link assembly 3.8 drive front-rear reciprocation movement；
The top of impregnating bath 3 is provided with vertical drying case 4, the fabric input mouth of the bottom of vertical drying case 4 with connect 3.6, cloth roller
Put corresponding, emulsion painting is provided with fabric input mouth position and scrapes device, the tire base both sides adhesion of vertical drying case 4 can be entered
Polymer emulsion is applied scrapes thickness that is uniform and reaching standard, meets its waterproof requirement, and because tire base is relatively soft, this practicality is new
Type uses the upper and lower parallel interval on the right side of fabric input mouth to lay two right scrapers 4.1, and two right scrapers 4.1 are located on the left of fabric input mouth
Middle position is provided with left scraper 4.2（Three scrapers are triangularly arranged）, and right scraper 4.1 and left scraper 4.2 cutting edge
Downward-sloping setting, so when tire base is moved from bottom to top, three scrapers of both sides are acted on simultaneously, can be adhered to tire base both sides
Emulsion apply the even uniform scraped.During actual manufacture, it is also possible to which left side is laid into two scrapers, a scraper is laid on right side, its
Effect is scraped in painting can meet requirement.
Applied positioned at emulsion and scrape device（Scraper）Being horizontally disposed with the vertical drying case of top has selvage guide roller 4.3, described
Vertical drying box top is provided with the bending roller 4.4 corresponding with selvage guide roller 4.3, is offered in vertical drying lower box part dry
Cloth is exported, and undertaking roller 4.5 is provided with the vertical drying chamber interior wall above the outlet of dry cloth；On vertical drying chamber interior wall
Multigroup high-pressure blast knife 4.6 is arranged in sequence with from bottom to top, and the air inlet of high-pressure blast knife 4.6 is by hot air duct and electrical heating case 5
It is connected, air blower 6 is provided with hot air duct, thermal source is provided to high-pressure blast knife 4.6 using electrically heated mode；To improve
The recycling rate of waterused of thermal source, is opened in the gas outlet of vertical drying box top by the air inlet of circulation air path 5.1 and electrical heating case 5
Mouth is connected；Because the tire base for being stained with polymer emulsion can produce many moistures in drying, to improve its drying effect,
Moisture exhausting port 4.7 is offered on vertical drying case roof, can regularly by the aqueous vapor discharge in vertical drying case 4.
The utility model is provided with tire base storage box 7 and tire between tire base unwinding device 1 and tire base dipping apparatus
Base transition roller 8；Upper bracket 7.1 and lower carriage 7.2 are provided with the casing of tire base storage box 7, in upper bracket 7.1 and lower carriage
Multiple cloth rollers 7.3 excessively are horizontally spaced about on 7.2 respectively, the cloth roller excessively on upper bracket 7.1 and lower carriage 7.2 interlocks and sets
Put, pile warp is each successively crosses cloth roller 7.3 for tire base, in casing can storage certain length tire base, make to ensure during tire base change of lap
Production line continuously runs；Tire base transition roller 8 is placed on bearing, is passed through（Driven by motor）Drive sprocket, chain drive,
Entered into impregnating bath 3 by tire base transition roller 8 from the tire base out of tire base storage box 7, it is ensured that during tire base long distance delivery
All the time it is in plateau.
Coiled material transition collating unit 9, tire base is disposed between tire base dipping apparatus and finished rolling device 2
Draw-gear 10 and coil storage case 11：Coiled material transition collating unit 9 is made up of one group of up-down roller on pedestal, right
Arranged from tire base dipping apparatus coiled material out；Tire base draw-gear 10 is by the haulage drum group that is placed on support body
Into haulage drum passes through（What power motor drove）Drive sprocket group, chain-driving rotation, enter offer and lead during work to tire base row
Priming power；Coil storage case 11 is identical with the structure of tire base storage box 7, the same volume that certain length can be stored in casing
Material, makes to ensure that production line continuously runs during finished product change of lap.
The air inlet of high-pressure blast knife 4.6 is arranged on both ends by the utility model, it is ensured that the hot-blast pressure of blowout is uniform；
The width of its air outlet is set to 1 ~ 2mm（More conventional air outlet is narrow）, vertical baking can be made when the bottom-up motion of hot-air
Temperature in dry case is gradually stepped up, and has both met the quick-drying requirement of internal coiled material, turn avoid drying baker temperature of lower mistake
Height causes the initial stage into the latex bulge degumming phenomenon of the tire base both sides in it.Can also according to actual needs, vertical drying
Temperature in case carries out Discrete control, meet tire backbone it is dry during requirement of the different phase to temperature, realize the quick of coiled material
Dry.
Production procedure of the present utility model is：
1st, the acrylate polymer emulsion that will be prepared first is added in impregnating bath 3, and polyester filament cloth tire base loads
Tire base unwinding device 1（Tire base unreeling machine, commercially available prod）, and by draw cloth successively with tire base storage box 7, tire base transition roller 8,
Tire base dipping apparatus, coiled material transition collating unit 9, tire base draw-gear 10, coil storage case 11 and finished rolling device 2
（Winder, commercially available prod）It is connected；
2nd, starting device operation, tire base 12 under the traction of tire base draw-gear 10, by tire base storage box 7 and tire base
Transition roller 8 enters in impregnating bath 3, the left low roller 3.1 of pile warp, roller high 3.3, right low roller 3.2 and draws cloth roller 3.4 successively
Afterwards, go out impregnating bath 3, in its roof rolling repeatedly through tamping drum 3.5, polymer emulsion is sufficiently submerged in tire base fiber simultaneously
It is even to stick to tire base two sides, then entered in vertical drying case 4 by connecing cloth roller 3.6；
3rd, the tire base from impregnating bath 3 out enters in vertical drying case 4 from the lower openings of vertical drying case 4, passes through
Selvage guide roller 4.3, departs from impregnating bath under the lifting of bending roller 4.4, and through the same of right scraper 4.1 and the cutting edge of left scraper 4.2
Shi Zuoyong, carries out painting and scrapes to tire base two sides, makes the uniform coating thickness on tire base two sides consistent and reaches standard；
4th, tire base enters in vertical drying case 4, by multigroup high-pressure blast knife 4.6（Generally, can in vertical drying case
150 ~ 200 groups of high-pressure blast knifes are set）High-pressure hot wind is blowed into tire base with the blast of 0.1 ~ 0.3MPa from two sides, makes to stick to tire base
Moisture rapid evaporation in the emulsion on two sides, is dried to tire base, is shaped into semi-finished product；During actual production, can by it is upper,
In, the wind-force of high-pressure blast knife laid of bottom and temperature be controlled, realize the Discrete control of vertical drying the temperature inside the box, it is full
Requirement of the different phase to temperature during foot tire backbone is dry, had both realized the rapid draing of coiled material, turn avoid due to office
The latex bulge degumming phenomenon that portion's high temperature causes；Simultaneously can the top of time opening vertical drying case 4 moisture exhausting port 4.7, will be vertical
Aqueous vapor discharge in drying baker 4；
5th, the coiled material semi-finished product after dryness finalization downwards, undertaking roller 4.5 through being set on vertical drying chamber interior wall and dry
Cloth outlet is transferred out of vertical drying case；By coiled material transition collating unit 9, tire base draw-gear 10, into coil storage case 11
In, now coiled material gradually switchs to level run by vertically running；
6th, finished rolling device 2（Winder, commercially available prod）By semi-finished product coiled material by being sized coiled, cutting and wrap
Dress, that is, obtain acrylate polymer waterproof roll finished product.
Vertical production line of the present utility model can be not only used for the production of acrylate polymer waterproof roll, it can also be used to raw
Other high viscositys, the waterproof roll of high-moisture percentage raw material are produced, using the method for vertical-lift vertical drying, similar propylene is solved
The problem that this high viscosity of acid ester polymer, high-moisture percentage raw material are difficult to rapid draing and are bonded with equipment in process of production.
Claims (9)
1. a kind of vertical production line of acrylate polymer waterproof roll, including tire base unwinding device and finished rolling device,
Tire base dipping apparatus are provided between the tire base unwinding device and finished rolling device, it is characterised in that：The tire base
Dipping apparatus include the impregnating bath for holding polymer emulsion and the dipping roller group being horizontally set in the impregnating bath,
Exit slot is offered on the impregnating bath roof, tamping drum is arranged at intervals with the impregnating bath roof upper surface and is connect cloth rolling
Cylinder；The impregnating bath top is provided with vertical drying case, and the fabric input mouth in the vertical drying bottom portion connects cloth roller position with described
Put corresponding, emulsion painting is provided with the fabric input mouth position and scrapes device, the vertical drying scraped above device is applied positioned at emulsion
Being horizontally disposed with case has selvage guide roller, and the vertical drying box top is provided with the steering rolling corresponding with the selvage guide roller
Cylinder, dry cloth outlet is offered in the vertical drying lower box part, in the vertical drying case above the dry cloth outlet
Undertaking roller is provided with wall；It is arranged with multigroup high-pressure blast knife on the vertical drying chamber interior wall, the high-pressure blast knife enters
Air port is connected by hot air duct with external heat source, and air blower is provided with the hot air duct, is opened in described vertical
Gas outlet at the top of drying baker is connected by circulation air path with the external heat source air inlet, in the vertical drying case roof
On offer moisture exhausting port.
2. the vertical production line of acrylate polymer waterproof roll according to claim 1, it is characterised in that：It is arranged on institute
State in impregnating bath dipping roller group by the left and right low roller respectively close to both sides bottom of pond and positioned at the left and right low roller it
Between near the impregnating bath top roller high constitute；It is provided near the impregnating bath roof inner side of the exit slot position and draws cloth
Roller.
3. the vertical production line of acrylate polymer waterproof roll according to claim 1, it is characterised in that：In the tire
It is provided between base unwinding device and tire base dipping apparatus and is placed on bearing by the tire base transition of drive sprocket, chain drive
Roller.
4. the vertical production line of acrylate polymer waterproof roll according to claim 1, it is characterised in that：In the tire
The coiled material transition for being placed on pedestal and being made up of up-down roller is disposed between base dipping apparatus and finished rolling device
Collating unit and tire base draw-gear, the tire base draw-gear are led by being placed on support body by drive sprocket, chain-driving
Draw roller.
5. the vertical production line of acrylate polymer waterproof roll according to claim 1, it is characterised in that：In the tire
Tire base storage box is provided between base unwinding device and tire base transition roller, in the tire base draw-gear and finished rolling device
Between be provided with coil storage case；The tire base storage box is identical with coil storage box structure：Including casing and being horizontally set on
Upper bracket and lower carriage in the casing, have been horizontally spaced about multiple cloth of crossing and have rolled respectively on the upper bracket and lower carriage
Cylinder, the cloth roller of crossing on the upper bracket and lower carriage is staggered.
6. the vertical production line of acrylate polymer waterproof roll according to claim 1, it is characterised in that：The outside
Thermal source is electrical heating case.
7. the vertical production line of acrylate polymer waterproof roll according to claim 1, it is characterised in that：The high pressure
The air inlet of air knife is arranged on both ends, and the width of its air outlet is 1 ~ 2mm.
8. the vertical production line of acrylate polymer waterproof roll according to claim 1, it is characterised in that：The emulsion
It is two right scrapers that upper and lower parallel interval is laid on the right side of the fabric input mouth that device is scraped in painting, and two are located on the left of the fabric input mouth
Individual right scraper middle position is provided with left scraper, the downward-sloping setting of the cutting edge of the right scraper and left scraper.
9. the vertical production line of acrylate polymer waterproof roll according to claim 1, it is characterised in that：It is described to roll
Link assembly of the roller by hinge on eccentric wheel drives front-rear reciprocation movement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621329899.2U CN206245055U (en) | 2016-12-06 | 2016-12-06 | The vertical production line of acrylate polymer waterproof roll |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621329899.2U CN206245055U (en) | 2016-12-06 | 2016-12-06 | The vertical production line of acrylate polymer waterproof roll |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206245055U true CN206245055U (en) | 2017-06-13 |
Family
ID=59003791
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621329899.2U Expired - Fee Related CN206245055U (en) | 2016-12-06 | 2016-12-06 | The vertical production line of acrylate polymer waterproof roll |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206245055U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106400359A (en) * | 2016-12-06 | 2017-02-15 | 平顶山环宇星防水科技有限公司 | Vertical production line for acrylate polymer waterproof roll |
| CN113914040A (en) * | 2021-11-11 | 2022-01-11 | 无锡鸿淼布业有限公司 | Single-line processing system and method for leather membrane cloth |
| CN117902361A (en) * | 2024-03-19 | 2024-04-19 | 天鼎丰非织造布有限公司 | Coil replacement device for coiled materials and waterproof coiled material production line |
-
2016
- 2016-12-06 CN CN201621329899.2U patent/CN206245055U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106400359A (en) * | 2016-12-06 | 2017-02-15 | 平顶山环宇星防水科技有限公司 | Vertical production line for acrylate polymer waterproof roll |
| CN113914040A (en) * | 2021-11-11 | 2022-01-11 | 无锡鸿淼布业有限公司 | Single-line processing system and method for leather membrane cloth |
| CN117902361A (en) * | 2024-03-19 | 2024-04-19 | 天鼎丰非织造布有限公司 | Coil replacement device for coiled materials and waterproof coiled material production line |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170613 Termination date: 20201206 |