CN113914040A - Single-line processing system and method for leather membrane cloth - Google Patents
Single-line processing system and method for leather membrane cloth Download PDFInfo
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- CN113914040A CN113914040A CN202111336131.3A CN202111336131A CN113914040A CN 113914040 A CN113914040 A CN 113914040A CN 202111336131 A CN202111336131 A CN 202111336131A CN 113914040 A CN113914040 A CN 113914040A
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- roller
- drying room
- plate
- drafting unit
- wall plate
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- 239000004744 fabric Substances 0.000 title claims abstract description 67
- 239000012528 membrane Substances 0.000 title claims abstract description 40
- 239000010985 leather Substances 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title abstract description 11
- 238000001035 drying Methods 0.000 claims abstract description 75
- 238000007598 dipping method Methods 0.000 claims abstract description 44
- 238000007790 scraping Methods 0.000 claims abstract description 28
- 239000003292 glue Substances 0.000 claims abstract description 21
- 238000004804 winding Methods 0.000 claims abstract description 12
- 238000003672 processing method Methods 0.000 claims abstract description 6
- 238000007789 sealing Methods 0.000 claims description 21
- 238000005485 electric heating Methods 0.000 claims description 18
- 238000005470 impregnation Methods 0.000 claims description 18
- 239000007788 liquid Substances 0.000 claims description 7
- 238000007664 blowing Methods 0.000 claims description 5
- 230000009467 reduction Effects 0.000 claims description 5
- 239000004677 Nylon Substances 0.000 claims description 4
- 229920001778 nylon Polymers 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 claims description 3
- 239000011810 insulating material Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 230000008569 process Effects 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000005096 rolling process Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/24—Rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/547—Cantilever supporting arrangements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/08—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by scraping
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/06—Controlling, e.g. regulating, parameters of gas supply
- F26B21/10—Temperature; Pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to the technical field of leather membrane cloth processing, in particular to a single-line processing system and a single-line processing method for leather membrane cloth, which comprise a pay-off rack, a first drafting unit, a dipping system, a glue scraping system, a first drying room drafting unit, a drying room, a second drying room drafting unit, a second drafting unit and a winding rack which are connected in sequence; the pay-off rack is provided with a plurality of groups of rotating shafts for winding the bobbin sleeves with the single lines of the leather film cloth, and the rotating shafts can rotate relative to the pay-off rack. The system not only reduces the process difficulty, but also improves the working efficiency and reduces the waste of resources.
Description
Technical Field
The invention relates to the technical field of leather membrane cloth processing, in particular to a single-line processing system and a single-line processing method for leather membrane cloth.
Background
The membrane cloth generally refers to cloth with the same warp and weft density, and in order to ensure that the warp and weft forming the woven cloth have the same performance, namely breaking strength, breaking elongation, thermal shrinkage and the like, the membrane cloth in the prior art simply weaves the warp and the weft into the woven cloth at one time and then carries out gum dipping treatment; and then splitting the woven fabric after gum dipping to respectively obtain warps and wefts, and then carrying out secondary weaving.
The method has the problems of complex process and low cost and efficiency.
Therefore, a technique for solving this problem is urgently required.
Disclosure of Invention
The invention aims to overcome the problems in the prior art and provides a single line treatment system and a single line treatment method for leather membrane cloth. Not only reduces the process difficulty, but also improves the working efficiency and reduces the waste of resources.
The above purpose is realized by the following technical scheme:
a single line processing system and a single line processing method for a piece of membrane cloth comprise a pay-off rack, a first drafting unit, a dipping system, a glue scraping system, a first drying room drafting unit, a drying room, a second drying room drafting unit, a second drafting unit and a winding rack;
the outlet end of the pay-off rack corresponds to the inlet end of the first drafting unit, the outlet end of the first drafting unit corresponds to the inlet end of the dipping system, the outlet end of the dipping system corresponds to the inlet end of the frictioning system arranged above the dipping system, the outlet end of the frictioning system corresponds to the inlet end of the first drying room drafting unit, the outlet end of the first drying room drafting unit corresponds to the inlet of the drying room, the outlet of the drying room corresponds to the inlet end of the second drying room drafting unit, the outlet end of the second drying room drafting unit corresponds to the inlet end of the second drafting unit, and the outlet end of the second drafting unit corresponds to the take-up rack;
the pay-off rack is provided with a plurality of groups of rotating shafts for sleeving the spools wound with the single lines of the film cloth, and the rotating shafts can rotate relative to the pay-off rack;
the winding frame is provided with a plurality of groups of driving shafts for sleeving the bobbins, and the driving shafts drive the bobbins to rotate.
Further, a guide frame is arranged between the pay-off rack and the first drafting unit and comprises a support, a baffle is arranged on the support, a plurality of wire holes are formed in the baffle, and a sheath is arranged in each wire hole.
Furthermore, the impregnation system comprises a support frame consisting of a stand column, a first cross beam and a second cross beam, two groups of impregnation roller supports which are symmetrical to each other are arranged below the first cross beam, and impregnation rollers are arranged on each group of impregnation roller supports; the part or the whole of the impregnation roller is positioned in an impregnation tank, impregnation liquid is filled in the impregnation tank, and the part or the whole of the impregnation roller is positioned in the impregnation liquid; and the glue scraping system is arranged above the first cross beam.
Further, the glue scraping system comprises a group of mutually symmetrical glue scraping roller supports arranged above the first cross beam, glue scraping rollers are arranged on the glue scraping roller supports, a glue scraping plate which can be attached to the outer walls of the glue scraping rollers is arranged along one side of each glue scraping roller, the glue scraping plate is connected with a scraper seat through a scraper support, and the scraper seat is connected with the support frame; the gumming roller and the frictioning roller are parallel to each other; the scraper is a nylon plate.
Furthermore, a group of first guide roller supports are further arranged on the first cross beam, and first guide rollers are mounted on the first guide roller supports and used for guiding the leather membrane cloth single line into the dipping tank; the second cross beam is positioned above the first cross beam, a group of second guide roller supports are arranged on the second cross beam, and second guide rollers are mounted on the second guide roller supports and used for guiding the single lines of the impregnated film cloth to the first drying room drafting unit; the first guide roller, the second guide roller, the gum dipping roller and the gum scraping roller are parallel to each other.
Furthermore, the first drafting unit comprises a group of first left wall plate and a first right wall plate which are symmetrical to each other, the upper part and the lower part of the first left wall plate and the first right wall plate are respectively connected and fixed through a cross brace to form a drafting frame, a plurality of groups of first slotted holes which are symmetrical to each other and used for installing bearing seats are formed in the first left wall plate and the first right wall plate, bearings are installed in the bearing seats, and a roller is sleeved between each group of bearings; the outer end of the same side of the roller is also connected with a chain wheel, the chain wheel is positioned on the outer side of the first left wall plate or the first right wall plate, and the chain wheel is connected with a first speed reducing motor with a helical gear through a chain; the number of the rollers is six, and the rollers comprise a first roller, a second roller, a third roller, a fourth roller, a fifth roller and a sixth roller; the first roller, the second roller and the third roller are arranged in a first row at equal intervals from top to bottom, the fourth roller, the fifth roller and the sixth roller are arranged in a second row at equal intervals from top to bottom, and the first row and the second row are arranged in a staggered manner; the roller is a 102 seamless steel pipe; the upper part and the lower part of the drafting frame are respectively provided with a wire inlet and outlet guide roller for guiding inlet wires or outlet wires, and two ends of each wire inlet and outlet guide roller are respectively sleeved by a bearing sleeve connected with the drafting frame; a wire distributing comb device is further arranged at a position adjacent to the wire inlet and outlet guide rollers and comprises a cylindrical support, two ends of the cylindrical support are connected with the first left wall plate and the first right wall plate through rotating shafts, and a plurality of tooth columns at equal intervals are arranged on the cylindrical support along the same horizontal line; the tooth column and the cylindrical support are welded with each other; the cylindrical support is a cuboid or a cylinder;
the surface of the cylindrical support is plated with chrome or coated with silver paint;
the support is made of stainless steel pipes.
Furthermore, the drying room comprises a cuboid rack, and a front sealing plate, a rear sealing plate, an upper mounting plate, a lower mounting plate, a left mounting plate and a right mounting plate are connected to the rack to form a sealed box body structure; an upper air suction plate and a lower air blowing plate are arranged in the drying room, a first air cavity is formed between the upper air suction plate and the upper mounting plate, a second air cavity is formed between the lower air blowing plate and the lower mounting plate, an air return pipe is arranged on the first air cavity, and an air inlet pipe is arranged on the second air cavity; a drying room door is arranged on the left mounting plate or the right mounting plate; the front sealing plate and the rear sealing plate are provided with at least one symmetrical wire slot for the single line of the membrane cloth to pass through; inner sealing plates are arranged on the inner sides of the upper mounting plate, the lower mounting plate, the left mounting plate and the right mounting plate; the inner sealing plate is made of aluminum silicate heat-insulating material; and a temperature measuring pipe for measuring temperature is also arranged in the drying room.
The electric heating box is provided with a return air inlet which can be directly or indirectly connected with the return air pipe, an air inlet which can be directly or indirectly connected with the air inlet pipe and a fan connecting port which can be connected with an air outlet of an external circulating air heater; the electric heating box is also provided with an air suction opening for connecting with an external exhaust fan; a plurality of electric heating rods are arranged in the box body of the electric heating box.
Furthermore, the first drying room drafting unit comprises a second left wall plate and a second right wall plate which are symmetrical relatively, the second left wall plate and the second right wall plate are supported through a crosspiece, a plurality of groups of second slotted holes which are symmetrical to each other are formed in the second left wall plate and the second right wall plate from top to bottom, and a bearing is installed in each second slotted hole; a plurality of drying room rollers which are parallel to each other are arranged between the second left wall plate and the second right wall plate, two ends of each drying room roller are connected with short shafts, and the short shafts can be connected with bearings arranged in the second slotted holes; the tail end of the short shaft on one side of the second left wall plate or the second right wall plate is further connected with a driven gear capable of being meshed with each other, and the driven gear located at the bottommost end can be meshed with a driving gear connected to a second speed reduction motor.
Further, the spool cover that will twine there is the leather membrane cloth single line is established pay off rack in the pivot, the leather membrane cloth single line passes through in proper order first drafting unit the impregnation system the frictioning system first baking house drafting unit the baking house second baking house drafting unit behind the second drafting unit with set up in the spool winding on the rolling frame, the spool through set up in on the rolling frame the drive shaft drive is rotatory.
Advantageous effects
According to the single line treatment system and the single line treatment method for the leather membrane cloth, provided by the invention, the automatic gum dipping treatment and collection can be carried out on the leather membrane cloth single line, and the leather membrane cloth with the same performance can be obtained only by one-time weaving in the follow-up process. Not only reduces the process difficulty, but also improves the working efficiency and reduces the waste of resources.
Drawings
FIG. 1 is a side view of a single line processing system for a membrane cloth in accordance with the present invention;
FIG. 2 is a top view of a single line treatment system for a membrane cloth in accordance with the present invention;
FIG. 3 is a schematic structural view of a guiding frame of the single line processing system for the membrane cloth according to the present invention;
FIG. 4 is a schematic structural diagram of a dipping system and a glue scraping system of the single line processing system of the leather membrane cloth;
FIG. 5 is a first view of a drafting unit of the single line processing system for leather-coated cloth according to the present invention;
FIG. 6 is a second perspective view of a drafting unit of the single line processing system for leather-coated cloth according to the present invention;
FIG. 7 is a third perspective view of a drafting unit of the single line processing system for leather-coated cloth according to the present invention;
FIG. 8 is a first perspective view of a thread separation comb device of a single thread treatment system for a membrane cloth according to the present invention;
FIG. 9 is a second perspective view of a thread separation comb device of a single thread treatment system for a membrane cloth according to the present invention;
FIG. 10 is a first perspective view of a drying room of a single line system for processing membrane cloth in accordance with the present invention;
FIG. 11 is a second perspective view of a drying room of a single line system for treating a membrane cloth according to the present invention;
FIG. 12 is a schematic view of a drying room and an electric heating box of the single-line treatment system for membrane cloth according to the present invention;
FIG. 13 is a schematic view of a connection between a drying room drafting unit and a drying room of the single-line processing system for leather-coated cloth according to the present invention;
fig. 14 is another view of the drafting assembly of the drying room of the single line processing system for the membrane cloth according to the present invention.
Graphic notation:
1-a pay-off rack,
2-a first drafting unit, 21-a first left wall board, 22-a first right wall board, 23-a cross brace, 24-a drafting frame, 25-a first slotted hole, 26-a bearing seat, 27-a roller, 28-a chain wheel, 29-a chain, 210-a helical gear, 211-a first speed reducing motor, 212-a wire inlet and outlet guide roller, 213-a bearing sleeve, 214-a first roller, 215-a second roller, 216-a third roller, 217-a fourth roller, 218-a fifth roller, 219-a sixth roller,
3-dipping system, 31-upright post, 32-first beam, 33-second beam, 34-support frame, 35-dipping roller support, 36-dipping roller, 37-dipping tank,
4-a glue scraping system, 41-a glue scraping roller support, 42-a glue scraping roller, 43-a glue scraping plate, 44-a scraping plate, 45-a scraping plate support, 46-a first guide roller support, 47-a first guide roller, 48-a second guide roller support, 49-a second guide roller,
5-a first drying room drafting unit, 51-a second left wall plate, 52-a second right wall plate, 53-a crosspiece, 54-a second slotted hole, 55-a drying room roller, 56-a short shaft, 57-a driven gear, 58-a second speed reducing motor, 59-a driving gear, a first driving gear, a second driving gear, a third driving gear, a fourth driving gear, a fifth driving gear, a fourth driving gear, a fifth driving gear and a fifth driving gear,
6-drying room, 61-frame, 62-front sealing plate, 63-rear sealing plate, 64-upper mounting plate, 65-lower mounting plate, 66-left mounting plate, 67-right mounting plate, 68-upper air suction plate, 69-lower air blowing plate, 610-first air cavity, 611-second air cavity, 612-air return pipe, 613-air inlet pipe, 614-drying room door, 615-inner sealing plate, 616-electric heating box, 617-circulating hot air machine, 618-electric heating rod, 619-temperature measuring pipe, 620-air return port, 621-air inlet, 622-air suction port, 619-air suction port,
7-a second drying room drafting unit,
8-a second drafting unit,
9-a winding frame, 91-a driving shaft,
10-spool,
11-guide frame, 111-support, 112-baffle, 113-line hole, 114-sheath,
12-a branching comb device, 121-a cylindrical support, 122-a rotating shaft, 123-a toothed column,
13-rotating shaft.
Detailed Description
The invention is explained in more detail below with reference to the figures and examples. The described embodiments are only some embodiments of the invention, not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 and 2, a single line processing system and a single line processing method for a leather film cloth comprise a pay-off rack 1, a first drafting unit 2, a dipping system 3, a glue scraping system 4, a first drying room drafting unit 5, a drying room 6, a second drying room drafting unit 7, a second drafting unit 8 and a winding rack 9;
specifically, the outlet end of the pay-off rack 1 corresponds to the inlet end of the first drafting unit 2, the outlet end of the first drafting unit 2 corresponds to the inlet end of the dipping system 3, the outlet end of the dipping system 3 corresponds to the inlet end of the frictioning system 4 installed above the dipping system 3, the outlet end of the frictioning system 4 corresponds to the inlet end of the first drying room drafting unit 5, the outlet end of the first drying room drafting unit 5 corresponds to the inlet of the drying room 6, the outlet of the drying room 6 corresponds to the inlet end of the second drying room drafting unit 7, the outlet end of the second drying room drafting unit 7 corresponds to the inlet end of the second drafting unit 8, and the outlet end of the second drafting unit 8 corresponds to the take-up rack 9;
the pay-off rack 1 is provided with a plurality of groups of rotating shafts 13 for being sleeved with the bobbins 10 wound with the single lines of the coating cloth, and the rotating shafts 13 can rotate relative to the pay-off rack 1 to achieve the purpose of continuous pay-off;
a plurality of groups of driving shafts 91 for sleeving the bobbins 10 are arranged on the winding frame 9, and the driving shafts 91 can drive the bobbins 10 to rotate, so that the purpose of winding the rubber membrane cloth single line after gum dipping is achieved.
Various power devices in the system are controlled by an external control system;
in the system, the first drafting unit 2 and the second drafting unit 8 have the same specification, and the first drying room drafting unit 5 and the second drying room drafting unit 7 have the same specification, are symmetrically arranged on two sides of the drying room 6 and are used for drafting the leather diaphragm cloth single line.
The embodiment also provides a processing method of the single line processing system for the leather membrane cloth, which specifically comprises the following steps:
the spool 10 cover that will twine and have the skinned film cloth single line is established the pay off rack in 13, the skinned film cloth single line passes through in proper order first drafting unit 2 impregnating system 3 frictioning system 4 first baking house drafting unit 5 baking house 6 second baking house drafting unit 7 behind the second drafting unit 8 with set up in spool 10 winding on rolling frame 9, spool 10 through set up in on rolling frame 9 the drive shaft 91 drive is rotatory.
Example 1
As shown in fig. 3, a guide frame 11 is disposed between the pay-off rack 1 and the first drawing unit 5, the guide frame 11 includes a support 111, a baffle 112 is disposed on the support 111, a plurality of wire holes 113 for allowing a single line of the cover cloth to pass through are disposed on the baffle 112, and a sheath 14 is disposed in the wire holes 113 for protecting the single line of the cover cloth and preventing abrasion.
Example 2
As shown in fig. 4, the dipping system 3 includes a supporting frame 34 composed of a column 31, a first beam 32 and a second beam 33, two groups of mutually symmetrical dipping roller supports 35 are installed along the lower part of the first beam 32, and a dipping roller 36 is installed on each group of dipping roller supports 35; the dipping roller 36 is partially or completely positioned in the dipping tank 37, the dipping tank 37 is filled with dipping liquid, and the dipping roller 36 is partially or completely positioned in the dipping liquid, so that the leather membrane cloth single line is guided into the dipping tank 37 to be in full contact with the dipping liquid, and the aim of dipping is achieved.
Example 3
As shown in fig. 4, the glue spreading system 4 is disposed above the first beam.
The frictioning system 4 comprises a group of symmetrical frictioning roller supports 41 arranged above the first beam 32, wherein the frictioning roller supports 41 are provided with frictioning rollers 42, a frictioning plate 43 which can be attached to the outer wall of the frictioning roller 42 is arranged along one side of the frictioning roller 42, the frictioning plate 43 is supported by a scraper 44 and connected with a scraper seat 45, and the scraper seat 45 is connected with the support frame 34; the gumming roller 36 and the frictioning roller 42 are parallel to each other, in this embodiment, the scraping plate 44 is a nylon plate, which has excellent high strength and can bear load for a long time; the material has good rebound resilience and good rebound resilience, can be bent without deformation, can maintain toughness and resist repeated impact; the high-temperature-resistant coating has the high-temperature-resistant effect, is not easy to be corroded by chemical substances, and has high corrosion resistance; compared with metal, the nylon plate has low hardness, no damage to the grinding part and low friction coefficient.
As an optimization of the present embodiment, a set of first guide roller supports 46 is further disposed on the first beam 32, and first guide rollers 47 are mounted on the first guide roller supports 46 and used for guiding the film cloth single line into the dipping tank 37; the second cross beam 33 is positioned above the first cross beam 32, a group of second guide roller supports 48 are arranged on the second cross beam 33, and second guide rollers 49 are mounted on the second guide roller supports 48 and used for guiding the single lines of the impregnated film cloth to the first drying room drafting unit 5; here, the first guide roller 47, the second guide roller 49, the gumming roller 36 and the doctor blade roller 42 are parallel to each other.
Example 4
As shown in fig. 5-7, the first drafting unit 2 and the second drafting unit 8 have the same specification, and include a set of first left wall plate 21 and first right wall plate 22 that are symmetrical to each other, the upper and lower portions of the first left wall plate 21 and the first right wall plate 22 are respectively connected and fixed by a cross brace 23 to form a drafting frame 24, a plurality of sets of first slotted holes 25 that are symmetrical to each other and are used for installing bearing seats 26 are formed along the first left wall plate 21 and the first right wall plate 22, bearings are installed in the bearing seats 26, and a roller 27 is sleeved between each set of bearings; a chain wheel 28 is further connected to the outer end of the same side of the roller 27, the chain wheel 28 is located on the outer side of the first left wall plate 21 or the first right wall plate 22, and the chain wheel 28 is connected with a first speed reduction motor 211 with a bevel gear 210 through a chain 29;
specifically, the number of the rollers 27 is six, and the rollers include a first roller 214, a second roller 215, a third roller 216, a fourth roller 217, a fifth roller 218 and a sixth roller 219;
the first roller 214, the second roller 215 and the third roller 216 are arranged in a first row at equal intervals, the fourth roller 217, the fifth roller 218 and the sixth roller 219 are arranged in a second row at equal intervals, and the first row and the second row are arranged in a staggered manner, so that the cross drafting of the leather film cloth single line is facilitated.
The roller 102 can be made of seamless steel pipes;
the upper and lower parts of the drafting frame 214 are also respectively provided with a wire inlet and outlet guide roller 212 for guiding inlet wires or outlet wires, and both ends of each wire inlet and outlet guide roller 212 are respectively sleeved by a bearing sleeve 213 connected with the drafting frame 24.
Example 5
As shown in fig. 8 to 9, in order to enable better output of the skin cloth single line, a thread separation comb device 12 is further disposed along a position adjacent to the thread inlet and outlet guide roller 212, the thread separation comb device 12 includes a cylindrical support 121, two ends of the cylindrical support 121 are connected to the first left wall plate 21 and the first right wall plate 22 through a rotating shaft 122, a plurality of equally spaced tooth columns 123 are disposed on the cylindrical support 121 along the same horizontal line, and a channel for the single line walking of the skin cloth is formed between adjacent tooth columns 123.
Specifically, the tooth column 123 and the column-shaped support are welded to each other;
as an optimization of the cylindrical support 121, the cylindrical support 121 may be a rectangular parallelepiped or a cylinder;
the support 121 is made of stainless steel pipe;
the surface of the cylindrical support 121 is plated with chrome or coated with silver paint.
Example 6
As shown in fig. 10-12, the drying room 6 includes a rectangular frame 61, and a front sealing plate 62, a rear sealing plate 63, an upper mounting plate 64, a lower mounting plate 65, a left mounting plate 66 and a right mounting plate 67 are connected to the frame 61 to form a sealed box structure;
an upper air suction plate 68 and a lower air suction plate 69 are further arranged in the drying room 6, a first air cavity 610 is formed between the upper air suction plate 68 and the upper mounting plate 64, a second air cavity 611 is formed between the lower air suction plate 69 and the lower mounting plate 65, an air return pipe 612 is arranged on the first air cavity 610, and an air inlet pipe 613 is arranged on the second air cavity 611; the return air pipe 612 and the air inlet pipe 613 are used for connecting with an external electric heating box 616 to form a heat cycle.
In order to facilitate the installation and operation of the drying room 6, a drying room door 614 is arranged on the left mounting plate 66 or the right mounting plate 67
The front sealing plate 62 and the rear sealing plate 63 are provided with at least one symmetrical line slot (not marked in the figure) for the single line of the membrane cloth to pass through;
in order to ensure that the temperature in the drying room 6 is not lost, inner sealing plates 615 are arranged on the inner sides of the upper mounting plate 64, the lower mounting plate 65, the left mounting plate 66 and the right mounting plate 67; the inner sealing plate 615 is made of aluminum silicate heat-insulating material;
in order to obtain the real-time temperature inside the drying room 6 in real time, a temperature measuring pipe 619 for measuring the temperature is further installed in the drying room 6, and the temperature measuring pipe 619 is connected with an external control system.
As the heating device electric heating box 616 of this embodiment, an air return port 620 capable of being directly or indirectly connected to the air return pipe 612, an air inlet 621 capable of being directly or indirectly connected to the air inlet pipe 613, and a fan connecting port (not labeled in the figure) capable of being connected to an air outlet of the external circulation air heater 617 are disposed on the electric heating box 616;
the electric heating box 616 is also provided with an air suction opening 622 for connecting with an external exhaust fan;
a plurality of electric heating rods 618 are arranged in the box body of the electric heating box 616, and the electric heating rods 618 can be connected with an external control system, so that the temperature can be adjusted.
Example 7
As shown in fig. 13 to 14, the first drying room drafting unit and the second drying room drafting unit 7 have the same specification, and include a second left wall plate 51 and a second right wall plate 52 which are symmetrical to each other, the second left wall plate 51 and the second right wall plate 52 are supported by a crosspiece 53, a plurality of groups of second slots 54 which are symmetrical to each other are formed in the second left wall plate 51 and the second right wall plate 52 from top to bottom, and a bearing is installed in each second slot 54;
a plurality of drying room rollers 55 which are parallel to each other are arranged between the second left wall plate 51 and the second right wall plate 52, two ends of each drying room roller 55 are connected with short shafts 56, and the short shafts 56 can be connected with bearings arranged in the second slotted holes 54 to realize movable connection;
the end of the short shaft 56 along one side of the second left wall plate 51 or the second right wall plate 52 is further connected with a driven gear 57 capable of being meshed with each other, the driven gear 57 at the bottommost end can be meshed with a driving gear 59 connected to a second speed reduction motor 58, and the purpose that the driving gear 59 drives the driven gear 57 to rotate is achieved through the driving of the second speed reduction motor 58.
The above description is for the purpose of illustrating embodiments of the invention and is not intended to limit the invention, and it will be understood by those skilled in the art that any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (10)
1. A single line processing system for a piece of membrane cloth is characterized by comprising a pay-off rack, a first drafting unit, a dipping system, a glue scraping system, a first drying room drafting unit, a drying room, a second drying room drafting unit, a second drafting unit and a winding rack;
the outlet end of the pay-off rack corresponds to the inlet end of the first drafting unit, the outlet end of the first drafting unit corresponds to the inlet end of the dipping system, the outlet end of the dipping system corresponds to the inlet end of the frictioning system arranged above the dipping system, the outlet end of the frictioning system corresponds to the inlet end of the first drying room drafting unit, the outlet end of the first drying room drafting unit corresponds to the inlet of the drying room, the outlet of the drying room corresponds to the inlet end of the second drying room drafting unit, the outlet end of the second drying room drafting unit corresponds to the inlet end of the second drafting unit, and the outlet end of the second drafting unit corresponds to the take-up rack;
the pay-off rack is provided with a plurality of groups of rotating shafts for sleeving the spools wound with the single lines of the film cloth, and the rotating shafts can rotate relative to the pay-off rack;
the winding frame is provided with a plurality of groups of driving shafts for sleeving the bobbins, and the driving shafts drive the bobbins to rotate.
2. The single line processing system for the leather film cloth according to claim 1, wherein a guide frame is arranged between the pay-off frame and the first drafting unit, the guide frame comprises a support, a baffle is arranged on the support, a plurality of line holes are formed in the baffle, and a sheath is arranged in the line holes.
3. The single line processing system for the leather membrane cloth as recited in claim 1, wherein the dipping system comprises a support frame consisting of a vertical column, a first cross beam and a second cross beam, two groups of mutually symmetrical dipping roller supports are arranged along the lower part of the first cross beam, and each group of dipping roller supports is provided with a dipping roller; the part or the whole of the impregnation roller is positioned in an impregnation tank, impregnation liquid is filled in the impregnation tank, and the part or the whole of the impregnation roller is positioned in the impregnation liquid; and the glue scraping system is arranged above the first cross beam.
4. The single-line processing system for the leather film cloth according to claim 3, wherein the frictioning system comprises a group of symmetrical frictioning roller supports arranged above the first cross beam, the frictioning roller supports are provided with frictioning rollers, a frictioning plate which can be attached to the outer walls of the frictioning rollers is arranged along one side of each frictioning roller, the frictioning plate is connected with a scraping plate seat through a scraping plate support, and the scraping plate seat is connected with the support frame; the gumming roller and the frictioning roller are parallel to each other; the scraper is a nylon plate.
5. The single line processing system for the leather membrane cloth as claimed in claim 4, wherein a group of first guide roller supports are further arranged on the first cross beam, and first guide rollers are mounted on the first guide roller supports and used for guiding the leather membrane cloth single line into the dipping tank; the second cross beam is positioned above the first cross beam, a group of second guide roller supports are arranged on the second cross beam, and second guide rollers are mounted on the second guide roller supports and used for guiding the single lines of the impregnated film cloth to the first drying room drafting unit; the first guide roller, the second guide roller, the gum dipping roller and the gum scraping roller are parallel to each other.
6. The single line processing system for the membrane cloth according to claim 1, wherein the first drafting unit comprises a group of first left wall plate and a group of first right wall plate which are symmetrical to each other, the upper part and the lower part of the first left wall plate and the first right wall plate are respectively connected and fixed through cross braces to form a drafting frame, a plurality of groups of first slotted holes which are symmetrical to each other and used for installing bearing seats are formed in the first left wall plate and the first right wall plate, bearings are installed in the bearing seats, and a roller is sleeved between each group of bearings; the outer end of the same side of the roller is also connected with a chain wheel, the chain wheel is positioned on the outer side of the first left wall plate or the first right wall plate, and the chain wheel is connected with a first speed reducing motor with a helical gear through a chain; the number of the rollers is six, and the rollers comprise a first roller, a second roller, a third roller, a fourth roller, a fifth roller and a sixth roller; the first roller, the second roller and the third roller are arranged in a first row at equal intervals from top to bottom, the fourth roller, the fifth roller and the sixth roller are arranged in a second row at equal intervals from top to bottom, and the first row and the second row are arranged in a staggered manner; the roller is a 102 seamless steel pipe; the upper part and the lower part of the drafting frame are respectively provided with a wire inlet and outlet guide roller for guiding inlet wires or outlet wires, and two ends of each wire inlet and outlet guide roller are respectively sleeved by a bearing sleeve connected with the drafting frame; a wire distributing comb device is further arranged at a position adjacent to the wire inlet and outlet guide rollers and comprises a cylindrical support, two ends of the cylindrical support are connected with the first left wall plate and the first right wall plate through rotating shafts, and a plurality of tooth columns at equal intervals are arranged on the cylindrical support along the same horizontal line; the tooth column and the cylindrical support are welded with each other; the cylindrical support is a cuboid or a cylinder.
7. The single-wire processing system for the membrane cloth as claimed in claim 1, wherein the drying room comprises a rectangular frame, and a front sealing plate, a rear sealing plate, an upper mounting plate, a lower mounting plate, a left mounting plate and a right mounting plate are connected to the frame to form a sealed box structure; an upper air suction plate and a lower air blowing plate are arranged in the drying room, a first air cavity is formed between the upper air suction plate and the upper mounting plate, a second air cavity is formed between the lower air blowing plate and the lower mounting plate, an air return pipe is arranged on the first air cavity, and an air inlet pipe is arranged on the second air cavity; a drying room door is arranged on the left mounting plate or the right mounting plate; the front sealing plate and the rear sealing plate are provided with at least one symmetrical wire slot for the single line of the membrane cloth to pass through; inner sealing plates are arranged on the inner sides of the upper mounting plate, the lower mounting plate, the left mounting plate and the right mounting plate; the inner sealing plate is made of aluminum silicate heat-insulating material; and a temperature measuring pipe for measuring temperature is also arranged in the drying room.
8. The single line processing system for the leather membrane cloth as recited in claim 7, further comprising an electric heating box, wherein the electric heating box is provided with an air return port directly or indirectly connected with the air return pipe, an air inlet directly or indirectly connected with the air inlet pipe, and a fan connecting port connected with an air outlet of an external circulation air heater; a plurality of electric heating rods are arranged in the box body of the electric heating box.
9. The single line processing system for the leather membrane cloth as claimed in claim 1, wherein the first drying room drafting unit comprises a second left wall plate and a second right wall plate which are symmetrical relatively, the second left wall plate and the second right wall plate are supported by a crosspiece, a plurality of groups of second slots which are symmetrical to each other are formed in the second left wall plate and the second right wall plate from top to bottom, and a bearing is installed in each second slot; a plurality of drying room rollers which are parallel to each other are arranged between the second left wall plate and the second right wall plate, two ends of each drying room roller are connected with short shafts, and the short shafts can be connected with bearings arranged in the second slotted holes; the tail end of the short shaft on one side of the second left wall plate or the second right wall plate is further connected with a driven gear capable of being meshed with each other, and the driven gear located at the bottommost end can be meshed with a driving gear connected to a second speed reduction motor.
10. The processing method of the single line processing system for the leather film cloth according to claim 1, wherein a bobbin on which the single line is wound is sleeved on the rotating shaft of the pay-off rack, the single line passes through the first drafting unit, the impregnation system, the glue scraping system, the first drying room drafting unit, the drying room, the second drying room drafting unit and the second drafting unit in sequence and then is wound on the bobbin arranged on the take-up rack, and the bobbin is driven to rotate by the driving shaft arranged on the take-up rack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111336131.3A CN113914040A (en) | 2021-11-11 | 2021-11-11 | Single-line processing system and method for leather membrane cloth |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111336131.3A CN113914040A (en) | 2021-11-11 | 2021-11-11 | Single-line processing system and method for leather membrane cloth |
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