CN206094859U - Novel long fine polyester malthoid base cloth design gumming stoving line - Google Patents
Novel long fine polyester malthoid base cloth design gumming stoving line Download PDFInfo
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- CN206094859U CN206094859U CN201620757553.6U CN201620757553U CN206094859U CN 206094859 U CN206094859 U CN 206094859U CN 201620757553 U CN201620757553 U CN 201620757553U CN 206094859 U CN206094859 U CN 206094859U
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- baking oven
- polyester felt
- cylinder
- long polyester
- felt foundation
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Abstract
The utility model provides a novel long fine polyester malthoid base cloth design gumming stoving line, include alternately hot -blast mould mechanism of even numbers, even numbers alternately hot -blast mould structure includes the box, the box both sides all are equipped with the air intake, the box middle part is equipped with the air exit, input direction along long fine polyester malthoid base cloth in the box is equipped with one to six number six group's mould in proper order, and each circle grid side portion of group of one to six number six group's mould all is equipped with typhoon machine. The utility model discloses a hot -blast mould oven adds the composite stoving form of a section of thick bamboo of drying by the fire, and hot -blast mould oven adopts the alternately form of induced drafting of even numbers, has reduced effective broad width of embryo cloth and has practiced thrift raw and other materials, has increased effective design length and has improved production efficiency, can also indulge lateral pull to embryo cloth simultaneously and adjust to reduce operation power consumption and heat supply energy consumption by a wide margin, reached energy saving and consumption reduction by a wide margin, reduction in production cost's purpose.
Description
Technical field
This utility model is related to mechanical equipment technical field, more particularly to a kind of felt foundation sizing impregnation drying production line
Equipment, specifically refers to a kind of new long polyester felt foundation sizing impregnation drying line.
Background technology
It is well known that the long polyester felt foundation project of China is developed rapidly in recent years, long fibre felt foundation is widely used in
Industrial and civilian waterproof field such as house waterproof, high ferro waterproof, highway waterproof, bridges and culverts waterproof, airport waterproof etc. are prevented
Water field.But, through the field working experience for many years, summary show that original felt foundation sizing impregnation drying production line is former
Waste of material is big, production capacity is low, high energy consumption the shortcomings of.
Domestic long polyester tire drying production line has 40 a plurality of according to incompletely statistics, wherein have 30 it is a plurality of for hot blast cylinder it is fixed
Type production line has more than ten for stentering forming baking oven production line, and these production line outputs are in 20 ms/min of 13---, big absolutely
Part yield is at 16--18 m/min.Boiler heat supplying temperature 260--270 DEG C, coal consumption are 10 tons/24 hours, and the electricity charge are
4000---4600 units/24 hours, embryo cloth wide cut are 3.3 meters, and embryo cloth is wasted up to 2000 more than ㎡/24 hour.Equipment complex is transported
Row cost reaches about 13000 yuan/24 hours.
The content of the invention
The technical problems to be solved in the utility model is for the weak point existing for prior art, there is provided a kind of new
Long polyester felt foundation sizing impregnation drying line, the drying line add the hybrid drying form of drying cylinder using hot blast cylinder baking oven,
Hot blast cylinder baking oven intersects Suction Form using even numbers, and the effective wide cut for reducing embryo cloth has saved raw material, increased effectively
Sizing length improves production efficiency, at the same can also to embryo cloth, vertically and horizontally pulling force is adjusted, and significantly reduce operation
Power consumption, and thermal energy consumption is supplied, reach significantly purpose that is energy-saving, reducing production cost.
Technical solution of the present utility model is to provide a kind of following new long polyester felt foundation sizing impregnation and dries
Main line, including stentering forming baking oven, are provided with radiator, and carry out stentering forming using radiator in the stentering forming baking oven.
Used as there is choosing, described radiator completely spreads formula radiator for upper and lower two-layer, is provided with double in the stentering forming baking oven
To vertically hung scroll leading screw.
Used as there is choosing, long polyester felt foundation is run by tentering chain track in stentering forming baking oven, the drawing
Width chain track is two, is set in parallel in stentering forming baking oven, and completely spreads between formula radiator positioned at upper and lower two-layer.
As there is choosing, exhaust system, including cross-circulation blower fan and air channel, the friendship in the stentering forming baking oven, are provided with
Fork circulating fan is disposed alternately at stentering forming baking oven both sides, and is provided with baking oven air channel and exhaust outlet, the stentering forming baking oven
Right side be additionally provided with side swing arm.
Preferably, also including that even numbers intersects hot blast cylinder mechanism, the even numbers intersects hot blast cylinder structure and includes casing,
The casing both sides are equipped with air inlet, are provided with exhaust outlet in the middle part of the casing.
One to No. six six groups are sequentially provided with as there is the input direction in choosing, the casing along long polyester felt foundation
Cylinder.
A Fans are equipped with as each group of cylinder end for there are choosing, one to No. six six groups of cylinder.
Used as there is choosing, the blower fan is disposed alternately at the end of every group of cylinder, i.e., one, three and No. five blower fans and is arranged on casing
Side, two, four and No. six blower fans are arranged on the opposite side of casing, and in the middle part of the casing No. three blower fan and No. four blower fans are provided with
Exhaust outlet.
It is equipped with as the offside for having choosing, No. two cylinders, No. three cylinders, No. four cylinders and No. five cylinder setting blower fans
Air channel.
Used as there is choosing, the even numbers intersects the in-house wind direction of hot blast cylinder from two ends to centre into the bend mode stream that crawls
It is dynamic.
As there is choosing, also including cement dipping machine, the cement dipping machine include two be set up in parallel enter rubber tire, along long polyester
The moving direction of felt foundation, respectively first enters rubber tire and second enters rubber tire, first enter rubber tire before be additionally provided with the first guiding
Wheel, first enters rubber tire and second enters, second enter rubber tire after be provided with milling train, after the milling train
The 3rd directive wheel is provided with, the milling train is provided with two rolls, and spacing is adjustable between roll.
As there is choosing, also include being sequentially provided with along long polyester felt foundation conveying direction put cloth holder, No. one deposit cloth holder,
Hot-rolling mill, drying cylinder, No. two drying cylinders, No. two deposit cloth holder and winder, described stentering forming baking oven is located at deposits No. two cloth holders
And cement dipping machine between, described even numbers intersects hot blast cylinder mechanism and is located between a drying cylinder and No. two drying cylinders, the cement dipping machine
Between hot-rolling mill and a drying cylinder.
Using the beneficial effect of the technical program：The drying line adds the hybrid drying shape of drying cylinder using hot blast cylinder baking oven
Formula, hot blast cylinder baking oven intersect Suction Form using even numbers, and the effective wide cut for reducing embryo cloth has been saved raw material, increased
Effect sizing length improves production efficiency, at the same can also to embryo cloth, vertically and horizontally pulling force is adjusted, and significantly reduce fortune
Row power consumption, and thermal energy consumption is supplied, reach significantly purpose that is energy-saving, reducing production cost.
Description of the drawings
Fig. 1 is the structural representation of new long polyester felt foundation sizing impregnation drying line.
Fig. 2 is the structural representation of even numbers intersection hot blast cylinder mechanism in Fig. 1.
Fig. 3 is the structural representation of stentering forming baking oven in Fig. 1.
Fig. 4 is cement dipping machine structural representation.
Shown in figure：1st, even numbers intersects hot blast cylinder mechanism, and 2, casing, 3, air inlet, 4, exhaust outlet, 5 cylinders, 6, wind
Machine, 7, air channel, 8, stentering forming baking oven, 9, completely spread formula radiator, 10, two-way vertically hung scroll leading screw, 11, tentering chain track, 12, hand over
Fork circulating fan, 13, baking oven air channel, 14, cement dipping machine, 15, enter rubber tire, the 16, first directive wheel, the 17, second directive wheel, 18, roll
Machine, the 19, the 3rd directive wheel, 20, roll, 21, put cloth holder, 22, No. one is deposited cloth holder, and 23, hot-rolling mill, 24, drying cylinder, 25, two
Number drying cylinder, 26, No. two are deposited cloth holder, and 27, winder.
Specific embodiment
For purposes of illustration only, below in conjunction with the accompanying drawings, the new long polyester felt foundation sizing impregnation drying to utility model
Line elaborates.
Shown in as shown in Figure 1 to Figure 4, a kind of new long polyester felt foundation sizing impregnation drying line, including even numbers intersection
Hot blast cylinder mechanism 1, the even numbers intersect hot blast cylinder structure and include casing 2, and 2 both sides of the casing are equipped with air inlet 3, institute
State and in the middle part of casing 2, be provided with exhaust outlet 4, in the casing 2 along long polyester felt foundation input direction be sequentially provided with one to
No. six six groups of cylinders 5, each group of cylinder end of one to No. six six groups of cylinder are equipped with a Fans 6, and the alternating of the blower fan 6 sets
Putting and 2 side of casing being arranged in the end of every group of cylinder 5, i.e., one, three and No. five blower fans, two, four and No. six blower fans are arranged on case
The opposite side of body 2, in the middle part of the casing 2 No. three blower fan and No. four blower fans are provided with exhaust outlet 4, No. two cylinders, No. three
The offside of cylinder, No. four cylinders and No. five cylinder setting blower fans 6 is equipped with air channel 7, and the even numbers intersects in hot blast cylinder mechanism 1
Wind direction from two ends to centre into crawl bend mode flowing, also including stentering forming baking oven 8, on the stentering forming baking oven 8
Lower two-layer completely spreads formula radiator 9, and carries two-way vertically hung scroll leading screw 10, and long polyester felt foundation leads in stentering forming baking oven 8
Cross tentering chain track 11 to run, the tentering chain track 11 is two, is set in parallel in stentering forming baking oven 8, and position
Completely spread between formula radiator 9 in upper and lower two-layer, in the stentering forming baking oven 8, be provided with exhaust system, including cross-circulation blower fan
12 and baking oven air channel 13, the cross-circulation blower fan 12 is disposed alternately at 8 both sides of stentering forming baking oven, and is provided with baking oven air channel 13
With exhaust outlet 4, the right side of the stentering forming baking oven 8 is additionally provided with side swing arm, and also including cement dipping machine 14, the cement dipping machine 14 is wrapped
Include two be set up in parallel enter rubber tire 15, along the moving direction of long polyester felt foundation, respectively first enters rubber tire and
Two enter rubber tire, first enter rubber tire before be additionally provided with the first directive wheel 16, first enters rubber tire and second enters
Directive wheel 17, second enter rubber tire after be provided with milling train 18, the 3rd directive wheel 19 is provided with after the milling train 18, is set on the milling train 18
There are two rolls 20, spacing is adjustable between roll 20, also include being sequentially provided with putting along long polyester felt foundation conveying direction
Cloth holder 21, one deposits cloth holder 22, and the drying cylinder 25, two of drying cylinder 24, two of hot-rolling mill 23, deposits cloth holder 26 and winder 27, institute
The stentering forming baking oven 8 stated is located at and deposits between No. two cloth holders 25 and cement dipping machine 14, and described even numbers intersects 1, hot blast cylinder mechanism
Between a drying cylinder 24 and No. two drying cylinders 25, the cement dipping machine 14 is located between hot-rolling mill 23 and a drying cylinder 24.
Sizing passage is increased, production speed can be greatly improved and improved product yield；The width of embryo cloth is effectively reduced,
Cost is greatly reduced；Electric power is reduced, cost is greatly reduced；Reduce thermal losses, reducing energy consumption；Embryo cloth to be impregnated with rate high,
Impregnation resin content is big；Impregnation good evenness, finished product stable contraction rate；Cylinder baking oven heat utilization efficiency is high；Cylinder oven temperature is stably equal
It is even；In cylinder baking oven, wind-force is uniform；The emptying of cylinder baking oven dampness is unobstructed.
The production line is accomplished by above-mentioned functions, and the production line is by putting cloth holder, deposit cloth holder, stentering forming
Baking oven, hot-rolling mill, double roller cement dipping machine, prebake drying cylinder, even numbers heat are intersected wind cylinder baking oven, dry drying cylinder, deposit cloth holder, winder
Composition.
Wherein stentering forming baking oven plays a part of to embryo cloth thermal finalization, and the baking oven is dried relative to old-fashioned cylinder hot air shaping
Case have sizing passage length, using temperature it is low, electrical power consumed is low, using embryo cloth breadth it is narrow the characteristics of.
What double impregnation forms can improve embryo cloth is impregnated with that rate is high, and impregnation resin content is big；Impregnation good evenness, finished product stable contraction rate.
Intersect wind cylinder baking oven main drying functions are played in the production line, the baking oven relative to old-fashioned cylinder baking oven,
With heat utilization efficiency it is high, temperature is uniform, hot blast penetrate uniform dehumidifying it is unobstructed the characteristics of.
The new Tenter oven coordinates the long polyester felt foundation sizing impregnation drying production for intersecting hot blast cylinder form
Line relative to old-fashioned cylinder hot air shaping baking oven have sizing passage length, using temperature it is low, electrical power consumed is low, using embryo cloth breadth
The characteristics of narrow, yield is high, product quality is stable.
Jing practical validations, the new Tenter oven coordinate the long polyester felt foundation sizing leaching for intersecting hot blast cylinder form
Up to more than 20 ms/min, boiler heat supplying temperature 240--260 DEG C, coal consumption are 8 tons/24 hours to glue drying production line yield,
The electricity charge be 1000---1300 unit/24 hours, embryo cloth wide cut be 3.2 meters, do not exist embryo cloth waste.Equipment complex operating cost drops
As little as about 4500 yuan/24 hours, realize economy about 8500 yuan/24 hours.
In the above-described embodiments, preferred forms of the present utility model are described, it is obvious that in this utility model
Inventive concept under, can still make many changes.Here, it should be noted that being made under inventive concept of the present utility model
Any change is fallen within protection domain of the present utility model.
Claims (10)
1. a kind of new long polyester felt foundation sizing impregnation drying line, is characterized in that：Including stentering forming baking oven（8）, institute
State stentering forming baking oven（8）Radiator is provided with inside（9）, and utilize radiator（9）Carry out stentering forming.
2. new long polyester felt foundation sizing impregnation drying line according to claim 1, is characterized in that：Described dissipates
Hot device（9）Formula radiator is spread completely for upper and lower two-layer（9）, the stentering forming baking oven（8）Two-way vertically hung scroll leading screw is provided with inside（10）.
3. new long polyester felt foundation sizing impregnation drying line according to claim 2, is characterized in that：Long polyester
Felt foundation is in stentering forming baking oven（8）It is interior by tentering chain track（11）Operation, the tentering chain track（11）For two
Bar, is set in parallel in stentering forming baking oven（8）It is interior, and formula radiator is completely spread positioned at upper and lower two-layer（9）Between.
4. new long polyester felt foundation sizing impregnation drying line according to claim 3, is characterized in that：The tentering
Shaping baking oven（8）Exhaust system, including cross-circulation blower fan are provided with inside（12）With baking oven air channel（13）, the cross-circulation blower fan
（12）It is disposed alternately at stentering forming baking oven（8）Both sides, and it is provided with baking oven air channel（13）And exhaust outlet（4）, the stentering forming
Baking oven（8）Right side be additionally provided with side swing arm.
5. new long polyester felt foundation sizing impregnation drying line according to claim 1, is characterized in that：Also include double
Number intersects hot blast cylinder mechanism（1）, the even numbers intersects hot blast cylinder structure and includes casing（2）, the casing（2）Both sides are all provided with
There is air inlet（3）, the casing（2）Middle part is provided with exhaust outlet（4）.
6. new long polyester felt foundation sizing impregnation drying line according to claim 5, is characterized in that：The casing
（2）The interior input direction along long polyester felt foundation is sequentially provided with one to No. six six groups of cylinder（5）, one to No. six six groups of circle
Each group of cylinder end of net is equipped with a Fans（6）.
7. new long polyester felt foundation sizing impregnation drying line according to claim 6, is characterized in that：The blower fan
（6）It is disposed alternately at every group of cylinder（5）End, i.e., one, three and No. five blower fans are arranged on casing（2）Side, two, four and No. six
Blower fan is arranged on casing（2）Opposite side, the casing（2）No. three blower fans and No. four blower fans at middle part are provided with exhaust outlet（4）.
8. new long polyester felt foundation sizing impregnation drying line according to claim 7, is characterized in that：Described No. two
Cylinder, No. three cylinders, No. four cylinders and No. five cylinders arrange blower fan（6）Offside be equipped with air channel（7）, the even numbers intersects hot
Wind cylinder mechanism（1）Interior wind direction is from two ends to centre into bend mode flowing of crawling.
9. new long polyester felt foundation sizing impregnation drying line according to claim 8, is characterized in that：Also include leaching
Glue machine（14）, the cement dipping machine（14）Including two be set up in parallel enter rubber tire（15）, along the shifting of long polyester felt foundation
Dynamic direction, respectively first enters rubber tire and second enters rubber tire, first enter rubber tire before be additionally provided with the first directive wheel（16）, first enters
Rubber tire and second enters（17）, second enter rubber tire after be provided with milling train（18）, the milling train
（18）After be provided with the 3rd directive wheel（19）, the milling train（18）It is provided with two rolls（20）, roll（20）Between spacing it is adjustable.
10. new long polyester felt foundation sizing impregnation drying line according to claim 9, is characterized in that：Along length
Polyester felt foundation conveying direction also includes being sequentially provided with putting cloth holder（21）, No. one deposit cloth holder（22）, hot-rolling mill（23）, No. one
Drying cylinder（24）, No. two drying cylinders（25）, No. two deposit cloth holder（26）And winder（27）, described stentering forming baking oven（8）Positioned at depositing
No. two cloth holders（25）And cement dipping machine（14）Between, described even numbers intersects hot blast cylinder mechanism（1）Positioned at a drying cylinder（24）With
No. two drying cylinders（25）Between, the cement dipping machine（14）Positioned at hot-rolling mill（23）With a drying cylinder（24）Between.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620757553.6U CN206094859U (en) | 2016-07-19 | 2016-07-19 | Novel long fine polyester malthoid base cloth design gumming stoving line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620757553.6U CN206094859U (en) | 2016-07-19 | 2016-07-19 | Novel long fine polyester malthoid base cloth design gumming stoving line |
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| Publication Number | Publication Date |
|---|---|
| CN206094859U true CN206094859U (en) | 2017-04-12 |
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ID=58465825
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620757553.6U Expired - Fee Related CN206094859U (en) | 2016-07-19 | 2016-07-19 | Novel long fine polyester malthoid base cloth design gumming stoving line |
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| CN (1) | CN206094859U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107255405A (en) * | 2017-08-02 | 2017-10-17 | 厦门市富桥机械有限公司 | 40 meters of bilayers are double to dry glue streamline to tower |
| CN107938373A (en) * | 2017-12-14 | 2018-04-20 | 大连华阳新材料科技股份有限公司 | Spunbond polyester long filament asphalt-felt tyre base final finishing production method |
| CN108187977A (en) * | 2018-01-29 | 2018-06-22 | 常熟万龙机械有限公司 | A kind of thin non-woven fabric vertical drying oven |
-
2016
- 2016-07-19 CN CN201620757553.6U patent/CN206094859U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107255405A (en) * | 2017-08-02 | 2017-10-17 | 厦门市富桥机械有限公司 | 40 meters of bilayers are double to dry glue streamline to tower |
| CN107938373A (en) * | 2017-12-14 | 2018-04-20 | 大连华阳新材料科技股份有限公司 | Spunbond polyester long filament asphalt-felt tyre base final finishing production method |
| CN108187977A (en) * | 2018-01-29 | 2018-06-22 | 常熟万龙机械有限公司 | A kind of thin non-woven fabric vertical drying oven |
| CN108187977B (en) * | 2018-01-29 | 2023-06-16 | 常熟万龙机械有限公司 | Vertical oven for thin non-woven fabrics |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170412 Termination date: 20200719 |