CN107938373A - Spunbond polyester long filament asphalt-felt tyre base final finishing production method - Google Patents
Spunbond polyester long filament asphalt-felt tyre base final finishing production method Download PDFInfo
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- CN107938373A CN107938373A CN201711333510.0A CN201711333510A CN107938373A CN 107938373 A CN107938373 A CN 107938373A CN 201711333510 A CN201711333510 A CN 201711333510A CN 107938373 A CN107938373 A CN 107938373A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0011—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using non-woven fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
- D06N3/0036—Polyester fibres
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/007—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
- D06N3/0077—Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
- D06N3/0088—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by directly applying the resin
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
Spunbond polyester long filament asphalt-felt tyre base final finishing production method, it is characterised in that：The present invention's realizes that step is as follows:(1) unreel；(2) cloth is stored up；(3) stentering forming, cylinder sizing, hot rolling (4) double roller squeezing, impregnation, roller drying；(5) cylinder is dried；(6) cold rolling (chilling roller)；(7) cloth is stored up afterwards；(8) trimming is wound.It is low that the present invention not only compensate for independent stentering forming speed of production, the shortcomings of independent hot-air through type list cylinder thermal finalization energy consumption is big, required former cloth (polyester (PET) spun-bonded continuous yarn eedle-punched non-wovens) breadth is wide, product longitudinal direction strength is significantly greater than horizontal strength after sizing is reduced at the same time, substantially increases the efficiency of polyester (PET) filament spunbond asphalt-felt tyre base final finishing thermal finalization.
Description
Technical field
The present invention provides a kind of production method of spunbond polyester long filament asphalt-felt tyre base final finishing.
Background technology
In asphalt-felt tyre base fabric final finishing production, thermal finalization is determined using hot-air through type list cylinder thermal finalization or tentering more
Type, although two kinds of thermal finalization modes can play thermal finalization effect, all there are drawback.Hot-air through type list cylinder thermal finalization,
Thermal finalization energy consumption is big, required former cloth (polyester (PET) spun-bonded continuous yarn eedle-punched non-wovens) breadth 10cm wider than stentering forming or so, fixed
Product longitudinal direction strength is significantly greater than laterally strength after type；Although stentering forming energy consumption is inclined compared to the thermal finalization of hot-air through type list cylinder
It is low, but speed of production is relatively low.
At present, in modified bituminous pitch coiled material production polyester blank used, polyester grows the adhesive that fine spunbond tire base fabric uses
Mainly chemical glue or amylan.Although performance is preferable in various performances for chemical glue, chemical glue raw material is rare, price
Costliness, and since its toxicity and high pollution, use are also restrained.Although amylan raw material is cheap and easily-available, nontoxic no dirt
Dye, but amylan due to viscosity it is high, be then difficult uniformly penetrating to fabric in the immersing glue process for growing fine spunbond tire base fabric used in polyester
Inside, amylan are easily deposited in fabric face and directly slacken it and permeated to fabric, in the drying course after impregnation
The amylan of fabric face forms film.The polyester carcass so produced after modified bituminous pitch coiled material factory manufacturing procedure is entered,
Also pitch has directly been slackened to the infiltration inside tire base, so as to cause bituminizing insufficient or uneven.
The content of the invention
The present invention provides one kind using polyester (PET) spun-bonded continuous yarn eedle-punched non-wovens as raw material, is directly prepared into polyester (PET) long silk spinning
Viscous asphalt-felt tyre base, it is low not only to compensate for independent stentering forming speed of production, while reduces independent hot-air through type list cylinder heat
Big, required former cloth (polyester (PET) spun-bonded continuous yarn eedle-punched non-wovens) breadth of energy consumption of shaping is wide, product longitudinal direction strength is obvious after sizing
The shortcomings of more than horizontal strength, substantially increase the asphalt-felt tyre base final finishing thermal finalization of polyester (PET) filament spunbond efficiency it is poly-
Ester spun-bonded continuous yarn asphalt-felt tyre base final finishing production method.
The present invention's realizes that step is as follows：
(1) unreel：Primary raw material polyester (PET) spun-bonded continuous yarn eedle-punched non-wovens or modified poly ester (PET) spun-bonded continuous yarn eedle-punched non-wovens,
Polyester (PET) bottle piece spun-bonded continuous yarn eedle-punched non-wovens, polyester (PET) spun-bonded continuous yarn add through eedle-punched non-wovens through uncoiling machine debatching, uncoiling machine speed
Spend 10m/min~40m/min；
(2) cloth is stored up：Tension cloth storage frame feeding roller is fed into tension cloth storage frame, tension cloth storage frame feed roll speed 10m/
Min~40m/min；
(3) stentering forming, cylinder sizing, hot rolling：Through Tenter oven, single cylinder to polyester (PET) spun-bonded continuous yarn eedle-punched non-wovens
Carry out thermal finalization after enter hot-rolling mill hot rolling adjustment thickness, one group of framing shaping machine length 6 meter, totally 1~4 group, framing shaping machine
150 DEG C~245 DEG C, framing shaping machine process speed 10m/min~40m/min of setting temperature, hot-air through type list cylinder heat are fixed
Type machine diameter 1.0m~3.0m, 200 DEG C~220 DEG C of hot-air through type list cylinder heat setting machine setting temperature, hot-air through type list
Cylinder heat setting machine setting process speed：10m/min~40m/min, 160 DEG C~180 DEG C of hot-rolling mill temperature, hot-rolling mill technique speed
Spend 10m/min~40m/min；
(4) double roller squeezing, impregnation, roller drying：Enter roller after double roller squeezes uniformly leaching amylan to dry, squeezing leaching
80 DEG C~85 DEG C of glue temperature, is room temperature using impregnation temperature during chemical glue, prepressing impregnation speed 10m/min~40m/min, is pressed
Impregnation speed 10m/min~40m/min is squeezed, pressure roller gap can voluntarily be adjusted by kind thickness difference, roller drying temperature
160 DEG C~170 DEG C, roller drying rate 10m/min~40m/min, specific drying temperature, time, are determined with final walk cloth speed
It is fixed；
(5) cylinder is dried：Hot-air through type cylinder is again introduced into dry, 180 DEG C of hot-air through type cylinder drying temperature~
190 DEG C, hot-air through type cylinder drying rate 10m/min~40m/min；
(6) cold rolling (chilling roller)：Cloth cover is cooled down through cold rolling (chilling roller), cold-rolling mill speed 10m/min~40m/min；
(7) cloth is stored up afterwards：Cloth holder, backward pull storage cloth holder cloth outputting roller speed 10m/min~40m/min are stored up into backward pull；
(8) trimming is wound：Asphalt-felt tyre base, winding speed 10m/min~40m/min (windings are made after trimming is wound
Power is adjustable).
The present invention has the following advantages that compared with prior art：It is low not only to compensate for independent stentering forming speed of production, together
When reduce the former cloth (polyester (PET) spun-bonded continuous yarn eedle-punched non-wovens) that independent hot-air through type list cylinder thermal finalization energy consumption is big, required
The shortcomings of breadth is wide, product longitudinal direction strength is significantly greater than horizontal strength after sizing, substantially increases polyester (PET) filament spunbond
The efficiency of asphalt-felt tyre base final finishing thermal finalization.
Brief description of the drawings
Fig. 1 is the process flow diagram of the present invention.
Embodiment
Embodiment 1：
The present invention's realizes that step is as follows：
(1) unreel：Polyester (PET) filament spunbond eedle-punched non-wovens grammes per square metre 95g/m2, 3.28 meters of breadth, asphalt-felt tyre base grammes per square metre
120g/m2(nonstandard), through uncoiling machine debatching, uncoiling machine speed 38m/min；
(2) cloth is stored up：Tension cloth storage frame feeding roller is fed into tension cloth storage frame, tension cloth storage frame feed roll speed 38m/
min；
(3) stentering forming, cylinder sizing, hot rolling：Through Tenter oven, single cylinder to polyester (PET) spun-bonded continuous yarn eedle-punched non-wovens
Enter hot-rolling mill hot rolling adjustment thickness after carrying out thermal finalization, one group of framing shaping machine length 6 meter, totally 4 groups, framing shaping machine is shaped
Temperature, 215 DEG C of an area, two 220 DEG C of areas, framing shaping machine process speed 38m/min, hot-air through type list cylinder heat setting machine are straight
Footpath 2.6m, 220 DEG C of hot-air through type list cylinder heat setting machine setting temperature, hot-air through type list cylinder heat setting machine setting process
Speed 37.8m/min, 170 DEG C of hot-rolling mill temperature, hot-rolling mill process speed 37.8m/min；
(4) double roller squeezing, impregnation, roller drying：Enter roller after double roller squeezes uniformly leaching amylan to dry, squeezing leaching
85 DEG C of glue temperature, is room temperature using impregnation temperature during chemical glue, prepressing impregnation speed：36.9m/min, squeezing impregnation speed：
37.6m/min, pressure roller gap can voluntarily be adjusted by kind thickness difference, 170 DEG C of roller drying temperature, roller drying rate
38m/min, specific drying temperature, time, are determined with final walk cloth speed；
(5) cylinder is dried：It is again introduced into the drying of hot-air through type cylinder, 190 DEG C of hot-air through type cylinder drying temperature, heat
Wind penetration cylinder drying rate 37.8m/min；
(6) cold rolling (chilling roller)：Cloth cover is cooled down through cold rolling (chilling roller), cold-rolling mill speed 38m/min；
(7) cloth is stored up afterwards：Cloth holder, backward pull storage cloth holder cloth outputting roller speed 38.2m/min are stored up into backward pull；
(8) trimming is wound：Asphalt-felt tyre base, winding speed 39m/min are made after trimming is wound (winding tension is adjustable).
Embodiment 2
The present invention's realizes that step is as follows：
(1) unreel：Polyester (PET) filament spunbond eedle-punched non-wovens grammes per square metre 110g/m2, 3.25 meters of breadth, asphalt-felt tyre base grammes per square metre
140g/m2(nonstandard), through uncoiling machine debatching, uncoiling machine speed 34m/min；
(2) cloth is stored up：Tension cloth storage frame feeding roller is fed into tension cloth storage frame, tension cloth storage frame feed roll speed 34m/
min；
(3) stentering forming, cylinder sizing, hot rolling：Through Tenter oven, single cylinder to polyester (PET) spun-bonded continuous yarn eedle-punched non-wovens
Enter hot-rolling mill hot rolling adjustment thickness after carrying out thermal finalization, one group of framing shaping machine length 6 meter, totally 4 groups, framing shaping machine is shaped
Temperature, 215 DEG C of an area, two 220 DEG C of areas, framing shaping machine process speed 34m/min, hot-air through type list cylinder heat setting machine are straight
Footpath 2.6m, 220 DEG C of hot-air through type list cylinder heat setting machine setting temperature, hot-air through type list cylinder heat setting machine setting process
Speed 25.8m/min, 170 DEG C of hot-rolling mill temperature, hot-rolling mill process speed 33.6m/min；
(4) double roller squeezing, impregnation, roller drying：Enter roller after double roller squeezes uniformly leaching amylan to dry, squeezing leaching
85 DEG C of glue temperature, is room temperature using impregnation temperature during chemical glue, prepressing impregnation speed：32.9m/min, squeezing impregnation speed：
33.6m/min, pressure roller gap can voluntarily be adjusted by kind thickness difference, 170 DEG C of roller drying temperature, roller drying rate
34m/min, specific drying temperature, time, are determined with final walk cloth speed；
(5) cylinder is dried：It is again introduced into the drying of hot-air through type cylinder, 190 DEG C of hot-air through type cylinder drying temperature, heat
Wind penetration cylinder drying rate 33.8m/min；
(6) cold rolling (chilling roller)：Cloth cover is cooled down through cold rolling (chilling roller), cold-rolling mill speed 34m/min；
(7) cloth is stored up afterwards：Cloth holder, backward pull storage cloth holder cloth outputting roller speed 34.2m/min are stored up into backward pull；
(8) trimming is wound：Asphalt-felt tyre base, winding speed 34.8m/min are made after trimming is wound (winding tension is adjustable).
Embodiment 3：
The present invention's realizes that step is as follows：
(1) unreel：Polyester (PET) filament spunbond eedle-punched non-wovens grammes per square metre 125g/m2, 3.25 meters of breadth, asphalt-felt tyre base grammes per square metre
160g/m2(nonstandard), through uncoiling machine debatching, uncoiling machine speed 28m/min；
(2) cloth is stored up：Tension cloth storage frame feeding roller is fed into tension cloth storage frame, tension cloth storage frame feed roll speed 28m/
min；
(3) stentering forming, cylinder sizing, hot rolling：Through Tenter oven, single cylinder to polyester (PET) spun-bonded continuous yarn eedle-punched non-wovens
Enter hot-rolling mill hot rolling adjustment thickness after carrying out thermal finalization, one group of framing shaping machine length 6 meter, totally 4 groups, framing shaping machine is shaped
Temperature, 215 DEG C of an area, two 215 DEG C of areas, framing shaping machine process speed 24m/min, hot-air through type list cylinder heat setting machine are straight
Footpath 2.6m, 218 DEG C of hot-air through type list cylinder heat setting machine setting temperature, hot-air through type list cylinder heat setting machine setting process
Speed 27.8m/min, 165 DEG C of hot-rolling mill temperature, hot-rolling mill process speed 27.6m/min；
(4) double roller squeezing, impregnation, roller drying：Enter roller after double roller squeezes uniformly leaching amylan to dry, squeezing leaching
85 DEG C of glue temperature, is room temperature using impregnation temperature during chemical glue, prepressing impregnation speed：26.9m/min, squeezing impregnation speed：
27.6m/min, pressure roller gap can voluntarily be adjusted by kind thickness difference, 165 DEG C of roller drying temperature, roller drying rate
28m/min, specific drying temperature, time, are determined with final walk cloth speed；
(5) cylinder is dried：It is again introduced into the drying of hot-air through type cylinder, 190 DEG C of hot-air through type cylinder drying temperature, heat
Wind penetration cylinder drying rate 27.8m/min；
(6) cold rolling (chilling roller)：Cloth cover is cooled down through cold rolling (chilling roller), cold-rolling mill speed 28m/min；
(7) cloth is stored up afterwards：Cloth holder, backward pull storage cloth holder cloth outputting roller speed 28.2m/min are stored up into backward pull；
(8) trimming is wound：Asphalt-felt tyre base, winding speed 28.6m/min are made after trimming is wound (winding tension is adjustable).
Embodiment 4：
The present invention's realizes that step is as follows：
(1) unreel：Polyester (PET) filament spunbond eedle-punched non-wovens grammes per square metre 135g/m2, 3.25 meters of breadth, asphalt-felt tyre base grammes per square metre
180g/m2(nonstandard), through uncoiling machine debatching, uncoiling machine speed 23m/min；
(2) cloth is stored up：Tension cloth storage frame feeding roller is fed into tension cloth storage frame, tension cloth storage frame feed roll speed 23m/
min；
(3) stentering forming, cylinder sizing, hot rolling：Through Tenter oven, single cylinder to polyester (PET) spun-bonded continuous yarn eedle-punched non-wovens
Enter hot-rolling mill hot rolling adjustment thickness after carrying out thermal finalization, one group of framing shaping machine length 6 meter, totally 4 groups, framing shaping machine is shaped
Temperature, 215 DEG C of an area, two 215 DEG C of areas, framing shaping machine process speed 23m/min, hot-air through type list cylinder heat setting machine are straight
Footpath 2.6m, 218 DEG C of hot-air through type list cylinder heat setting machine setting temperature, hot-air through type list cylinder heat setting machine setting process
Speed 22.8m/min, 165 DEG C of hot-rolling mill temperature, hot-rolling mill process speed 22.6m/min；
(4) double roller squeezing, impregnation, roller drying：Enter roller after double roller squeezes uniformly leaching amylan to dry, squeezing leaching
85 DEG C of glue temperature, is room temperature using impregnation temperature during chemical glue, prepressing impregnation speed：21.9m/min, squeezing impregnation speed：
22.6m/min, pressure roller gap can voluntarily be adjusted by kind thickness difference, 165 DEG C of roller drying temperature, roller drying rate
23m/min, specific drying temperature, time, are determined with final walk cloth speed；
(5) cylinder is dried：It is again introduced into the drying of hot-air through type cylinder, 190 DEG C of hot-air through type cylinder drying temperature, heat
Wind penetration cylinder drying rate 22.8m/min；
(6) cold rolling (chilling roller)：Cloth cover is cooled down through cold rolling (chilling roller), cold-rolling mill speed 23m/min；
(7) cloth is stored up afterwards：Cloth holder, backward pull storage cloth holder cloth outputting roller speed 23.1m/min are stored up into backward pull；
(8) trimming is wound：Asphalt-felt tyre base, winding speed 23.5m/min are made after trimming is wound (winding tension is adjustable).
Embodiment 5：
The present invention's realizes that step is as follows：
(1) unreel：Polyester (PET) filament spunbond eedle-punched non-wovens grammes per square metre 150g/m2, 3.25 meters of breadth, asphalt-felt tyre base grammes per square metre
200g/m2(I type of national standard) is through uncoiling machine debatching, uncoiling machine speed 20m/min；
(2) cloth is stored up：Tension cloth storage frame feeding roller is fed into tension cloth storage frame, tension cloth storage frame feed roll speed 20m/
min；
(3) stentering forming, cylinder sizing, hot rolling：Through Tenter oven, single cylinder to polyester (PET) spun-bonded continuous yarn eedle-punched non-wovens
Enter hot-rolling mill hot rolling adjustment thickness after carrying out thermal finalization, one group of framing shaping machine length 6 meter, totally 4 groups, framing shaping machine is shaped
Temperature, 215 DEG C of an area, two 215 DEG C of areas, framing shaping machine process speed 22m/min, hot-air through type list cylinder heat setting machine are straight
Footpath 2.6m, 218 DEG C of hot-air through type list cylinder heat setting machine setting temperature, hot-air through type list cylinder heat setting machine setting process
Speed 19.8m/min, 160 DEG C of hot-rolling mill temperature, hot-rolling mill process speed 19.6m/min；
(4) double roller squeezing, impregnation, roller drying：Enter roller after double roller squeezes uniformly leaching amylan to dry, squeezing leaching
85 DEG C of glue temperature, is room temperature using impregnation temperature during chemical glue, prepressing impregnation speed：18.9m/min, squeezing impregnation speed：
19.6m/min, pressure roller gap can voluntarily be adjusted by kind thickness difference, 165 DEG C of roller drying temperature, roller drying rate
20m/min, specific drying temperature, time, are determined with final walk cloth speed；
(5) cylinder is dried：It is again introduced into the drying of hot-air through type cylinder, 190 DEG C of hot-air through type cylinder drying temperature, heat
Wind penetration cylinder drying rate 19.8m/min；
(6) cold rolling (chilling roller)：Cloth cover is cooled down through cold rolling (chilling roller), cold-rolling mill speed 20m/min；
(7) cloth is stored up afterwards：Cloth holder, backward pull storage cloth holder cloth outputting roller speed 20.1m/min are stored up into backward pull；
(8) trimming is wound：Asphalt-felt tyre base, winding speed 20.5m/min are made after trimming is wound (winding tension is adjustable).
Embodiment 6：
The present invention's realizes that step is as follows：
(1) unreel：Polyester (PET) filament spunbond eedle-punched non-wovens grammes per square metre 165g/m2, 3.25 meters of breadth, asphalt-felt tyre base grammes per square metre
220g/m2(nonstandard), through uncoiling machine debatching, uncoiling machine speed 20m/min；
(2) cloth is stored up：Tension cloth storage frame feeding roller is fed into tension cloth storage frame, tension cloth storage frame feed roll speed 20m/
min；
(3) stentering forming, cylinder sizing, hot rolling：Through Tenter oven, single cylinder to polyester (PET) spun-bonded continuous yarn eedle-punched non-wovens
Enter hot-rolling mill hot rolling adjustment thickness after carrying out thermal finalization, one group of framing shaping machine length 6 meter, totally 4 groups, framing shaping machine is shaped
Temperature, 210 DEG C of an area, two 215 DEG C of areas, framing shaping machine process speed 20m/min, hot-air through type list cylinder heat setting machine are straight
Footpath 2.6m, 218 DEG C of hot-air through type list cylinder heat setting machine setting temperature, hot-air through type list cylinder heat setting machine setting process
Speed 19.8m/min, 160 DEG C of hot-rolling mill temperature, hot-rolling mill process speed 19.6m/min；
(4) double roller squeezing, impregnation, roller drying：Enter roller after double roller squeezes uniformly leaching amylan to dry, squeezing leaching
82 DEG C of glue temperature, is room temperature using impregnation temperature during chemical glue, prepressing impregnation speed：18.9m/min, squeezing impregnation speed：
19.6m/min, pressure roller gap can voluntarily be adjusted by kind thickness difference, 165 DEG C of roller drying temperature, roller drying rate
20m/min, specific drying temperature, time, are determined with final walk cloth speed；
(5) cylinder is dried：It is again introduced into the drying of hot-air through type cylinder, 190 DEG C of hot-air through type cylinder drying temperature, heat
Wind penetration cylinder drying rate 19.8m/min；
(6) cold rolling (chilling roller)：Cloth cover is cooled down through cold rolling (chilling roller), cold-rolling mill speed 20m/min；
(7) cloth is stored up afterwards：Cloth holder, backward pull storage cloth holder cloth outputting roller speed 20.1m/min are stored up into backward pull；
(8) trimming is wound：Asphalt-felt tyre base, winding speed 20.5m/min are made after trimming is wound (winding tension is adjustable).
Embodiment 7：
The present invention's realizes that step is as follows：
(1) unreel：Polyester (PET) filament spunbond eedle-punched non-wovens grammes per square metre 205g/m2, 3.25 meters of breadth, asphalt-felt tyre base grammes per square metre
260g/m2(nonstandard), through uncoiling machine debatching, uncoiling machine speed 18m/min；
(2) cloth is stored up：Tension cloth storage frame feeding roller is fed into tension cloth storage frame, tension cloth storage frame feed roll speed 18m/
min；
(3) stentering forming, cylinder sizing, hot rolling：Through Tenter oven, single cylinder to polyester (PET) spun-bonded continuous yarn eedle-punched non-wovens
Enter hot-rolling mill hot rolling adjustment thickness after carrying out thermal finalization, one group of framing shaping machine length 6 meter, totally 3 groups, framing shaping machine is shaped
Temperature, 210 DEG C of an area, two 215 DEG C of areas, framing shaping machine process speed 18m/min, hot-air through type list cylinder heat setting machine are straight
Footpath 1.9m, 216 DEG C of hot-air through type list cylinder heat setting machine setting temperature, hot-air through type list cylinder heat setting machine setting process
Speed 17.8m/min, 160 DEG C of hot-rolling mill temperature, hot-rolling mill process speed 17.6m/min；
(4) double roller squeezing, impregnation, roller drying：Enter roller after double roller squeezes uniformly leaching amylan to dry, squeezing leaching
80 DEG C of glue temperature, is room temperature using impregnation temperature during chemical glue, prepressing impregnation speed：16.9m/min, squeezing impregnation speed：
17.6m/min, pressure roller gap can voluntarily be adjusted by kind thickness difference, 165 DEG C of roller drying temperature, roller drying rate
18m/min, specific drying temperature, time, are determined with final walk cloth speed；
(5) cylinder is dried：It is again introduced into the drying of hot-air through type cylinder, 190 DEG C of hot-air through type cylinder drying temperature, heat
Wind penetration cylinder drying rate 17.8m/min；
(6) cold rolling (chilling roller)：Cloth cover is cooled down through cold rolling (chilling roller), cold-rolling mill speed 18m/min；
(7) cloth is stored up afterwards：Cloth holder, backward pull storage cloth holder cloth outputting roller speed 18.1m/min are stored up into backward pull；
(8) trimming is wound：Asphalt-felt tyre base, winding speed 18.5m/min are made after trimming is wound (winding tension is adjustable).
Embodiment 8：
The present invention's realizes that step is as follows：
(1) unreel：Polyester (PET) filament spunbond eedle-punched non-wovens grammes per square metre 220g/m2, 3.25 meters of breadth, asphalt-felt tyre base grammes per square metre
280g/m2(II type of national standard), through uncoiling machine debatching, uncoiling machine speed 17m/min；
(2) cloth is stored up：Tension cloth storage frame feeding roller is fed into tension cloth storage frame, tension cloth storage frame feed roll speed 17m/
min；
(3) stentering forming, cylinder sizing, hot rolling：Through Tenter oven, single cylinder to polyester (PET) spun-bonded continuous yarn eedle-punched non-wovens
Enter hot-rolling mill hot rolling adjustment thickness after carrying out thermal finalization, one group of framing shaping machine length 6 meter, totally 3 groups, framing shaping machine is shaped
Temperature, 210 DEG C of an area, two 215 DEG C of areas, framing shaping machine process speed 17m/min, hot-air through type list cylinder heat setting machine are straight
Footpath 1.9m, 216 DEG C of hot-air through type list cylinder heat setting machine setting temperature, hot-air through type list cylinder heat setting machine setting process
Speed 16.8m/min, 160 DEG C of hot-rolling mill temperature, hot-rolling mill process speed 16.6m/min；
(4) double roller squeezing, impregnation, roller drying：Enter roller after double roller squeezes uniformly leaching amylan to dry, squeezing leaching
80 DEG C of glue temperature, is room temperature using impregnation temperature during chemical glue, prepressing impregnation speed：15.9m/min, squeezing impregnation speed：
16.6m/min, pressure roller gap can voluntarily be adjusted by kind thickness difference, 165 DEG C of roller drying temperature, roller drying rate
17m/min, specific drying temperature, time, are determined with final walk cloth speed；
(5) cylinder is dried：It is again introduced into the drying of hot-air through type cylinder, 190 DEG C of hot-air through type cylinder drying temperature, heat
Wind penetration cylinder drying rate 16.8m/min；
(6) cold rolling (chilling roller)：Cloth cover is cooled down through cold rolling (chilling roller), cold-rolling mill speed 17m/min；
(7) cloth is stored up afterwards：Cloth holder, backward pull storage cloth holder cloth outputting roller speed 17.1m/min are stored up into backward pull；
(8) trimming is wound：Asphalt-felt tyre base, winding speed 17.4m/min are made after trimming is wound (winding tension is adjustable).
Embodiment 9：
The present invention's realizes that step is as follows：
(1) unreel：Polyester (PET) filament spunbond eedle-punched non-wovens grammes per square metre 270g/m2, 3.25 meters of breadth, asphalt-felt tyre base grammes per square metre
320g/m2(III type of national standard), through uncoiling machine debatching, uncoiling machine speed 15m/min；
(2) cloth is stored up：Tension cloth storage frame feeding roller is fed into tension cloth storage frame, tension cloth storage frame feed roll speed 15m/
min；
(3) stentering forming, cylinder sizing, hot rolling：Through Tenter oven, single cylinder to polyester (PET) spun-bonded continuous yarn eedle-punched non-wovens
Enter hot-rolling mill hot rolling adjustment thickness after carrying out thermal finalization, one group of framing shaping machine length 6 meter, totally 2 groups, framing shaping machine is shaped
Temperature, 215 DEG C of an area, two 216 DEG C of areas, framing shaping machine process speed 15m/min, hot-air through type list cylinder heat setting machine are straight
Footpath 1.9m, 218 DEG C of hot-air through type list cylinder heat setting machine setting temperature, hot-air through type list cylinder heat setting machine setting process
Speed 14.8m/min, 160 DEG C of hot-rolling mill temperature, hot-rolling mill process speed 14.6m/min；
(4) double roller squeezing, impregnation, roller drying：Enter roller after double roller squeezes uniformly leaching amylan to dry, squeezing leaching
80 DEG C of glue temperature, is room temperature using impregnation temperature during chemical glue, prepressing impregnation speed：13.9m/min, squeezing impregnation speed：
14.6m/min, pressure roller gap can voluntarily be adjusted by kind thickness difference, 160 DEG C of roller drying temperature, roller drying rate
15m/min, specific drying temperature, time, are determined with final walk cloth speed；
(5) cylinder is dried：It is again introduced into the drying of hot-air through type cylinder, 185 DEG C of hot-air through type cylinder drying temperature, heat
Wind penetration cylinder drying rate 14.8m/min；
(6) cold rolling (chilling roller)：Cloth cover is cooled down through cold rolling (chilling roller), cold-rolling mill speed 15m/min；
(7) cloth is stored up afterwards：Cloth holder, backward pull storage cloth holder cloth outputting roller speed 15.1m/min are stored up into backward pull；
(8) trimming is wound：Asphalt-felt tyre base, winding speed 15.5m/min are made after trimming is wound (winding tension is adjustable).
Embodiment 10：
The present invention's realizes that step is as follows：
(1) unreel：Polyester (PET) filament spunbond eedle-punched non-wovens grammes per square metre 300g/m2, 3.25 meters of breadth, asphalt-felt tyre base grammes per square metre
350g/m2, through uncoiling machine debatching, uncoiling machine speed 12m/min；
(2) cloth is stored up：Tension cloth storage frame feeding roller is fed into tension cloth storage frame, tension cloth storage frame feed roll speed 12m/
min；
(3) stentering forming, cylinder sizing, hot rolling：Through Tenter oven, single cylinder to polyester (PET) spun-bonded continuous yarn eedle-punched non-wovens
Enter hot-rolling mill hot rolling adjustment thickness after carrying out thermal finalization, one group of framing shaping machine length 6 meter, totally 2 groups, framing shaping machine is shaped
Temperature, 205 DEG C of an area, two 210 DEG C of areas, framing shaping machine process speed 12m/min, hot-air through type list cylinder heat setting machine are straight
Footpath 1.9m, 210 DEG C of hot-air through type list cylinder heat setting machine setting temperature, hot-air through type list cylinder heat setting machine setting process
Speed 11.8m/min, 160 DEG C of hot-rolling mill temperature, hot-rolling mill process speed 11.6m/min；
(4) double roller squeezing, impregnation, roller drying：Enter roller after double roller squeezes uniformly leaching amylan to dry, squeezing leaching
80 DEG C of glue temperature, is room temperature using impregnation temperature during chemical glue, prepressing impregnation speed：10.9m/min, squeezing impregnation speed：
11.6m/min, pressure roller gap can voluntarily be adjusted by kind thickness difference, 160 DEG C of roller drying temperature, roller drying rate
15m/min, specific drying temperature, time, are determined with final walk cloth speed；
(5) cylinder is dried：It is again introduced into the drying of hot-air through type cylinder, 185 DEG C of hot-air through type cylinder drying temperature, heat
Wind penetration cylinder drying rate 11.8m/min；
(6) cold rolling (chilling roller)：Cloth cover is cooled down through cold rolling (chilling roller), cold-rolling mill speed 12m/min；
(7) cloth is stored up afterwards：Cloth holder, backward pull storage cloth holder cloth outputting roller speed 12.1m/min are stored up into backward pull；
(8) trimming is wound：Asphalt-felt tyre base, winding speed 12.5m/min are made after trimming is wound (winding tension is adjustable).
Claims (1)
1. spunbond polyester long filament asphalt-felt tyre base final finishing production method, it is characterised in that：The present invention's realizes that step is as follows:
(1) unreel：Primary raw material polyester (PET) spun-bonded continuous yarn eedle-punched non-wovens or modified poly ester (PET) spun-bonded continuous yarn eedle-punched non-wovens, polyester
(PET) bottle piece spun-bonded continuous yarn eedle-punched non-wovens, polyester (PET) spun-bonded continuous yarn add through eedle-punched non-wovens through uncoiling machine debatching, uncoiling machine speed
10m/min~40m/min；
(2) cloth is stored up：Tension cloth storage frame feeding roller is fed into tension cloth storage frame, and tension cloth storage frame feed roll speed 10m/min~
40m/min；
(3) stentering forming, cylinder sizing, hot rolling：Polyester (PET) spun-bonded continuous yarn eedle-punched non-wovens is carried out through Tenter oven, single cylinder
Enter hot-rolling mill hot rolling adjustment thickness after thermal finalization, one group of framing shaping machine length 6 meter, totally 1~4 group, framing shaping machine is shaped
150 DEG C~245 DEG C, framing shaping machine process speed 10m/min~40m/min of temperature, hot-air through type list cylinder heat setting machine
Diameter 1.0m~3.0m, 200 DEG C~220 DEG C of hot-air through type list cylinder heat setting machine setting temperature, hot-air through type list cylinder
Heat setting machine setting process speed：10m/min~40m/min, 160 DEG C~180 DEG C of hot-rolling mill temperature, hot-rolling mill process speed
10m/min~40m/min；
(4) double roller squeezing, impregnation, roller drying：Enter roller after double roller squeezes uniformly leaching amylan to dry, squeeze impregnation temperature
80 DEG C~85 DEG C of degree, is room temperature using impregnation temperature during chemical glue, prepressing impregnation speed 10m/min~40m/min, squeezes leaching
Glue speed 10m/min~40m/min, pressure roller gap can voluntarily be adjusted by kind thickness difference, 160 DEG C of roller drying temperature
~170 DEG C, roller drying rate 10m/min~40m/min, specific drying temperature, time, are determined with final walk cloth speed；
(5) cylinder is dried：It is again introduced into the drying of hot-air through type cylinder, hot-air through type cylinder drying temperature 180 DEG C~190
DEG C, hot-air through type cylinder drying rate 10m/min~40m/min；
(6) cold rolling (chilling roller)：Cloth cover is cooled down through cold rolling (chilling roller), cold-rolling mill speed 10m/min~40m/min；
(7) cloth is stored up afterwards：Cloth holder, backward pull storage cloth holder cloth outputting roller speed 10m/min~40m/min are stored up into backward pull；
(8) trimming is wound：Asphalt-felt tyre base is made after trimming is wound, winding speed 10m/min~40m/min, winding tension can
Adjust.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711333510.0A CN107938373A (en) | 2017-12-14 | 2017-12-14 | Spunbond polyester long filament asphalt-felt tyre base final finishing production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711333510.0A CN107938373A (en) | 2017-12-14 | 2017-12-14 | Spunbond polyester long filament asphalt-felt tyre base final finishing production method |
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| Publication Number | Publication Date |
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| CN107938373A true CN107938373A (en) | 2018-04-20 |
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ID=61943034
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711333510.0A Pending CN107938373A (en) | 2017-12-14 | 2017-12-14 | Spunbond polyester long filament asphalt-felt tyre base final finishing production method |
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Cited By (1)
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| CN109808202A (en) * | 2019-03-11 | 2019-05-28 | 常州市金牛研磨有限公司 | A kind of mylar high-temperature shaping device |
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