CN206241750U - A kind of automatic machining device for pliers mill hole machined - Google Patents
A kind of automatic machining device for pliers mill hole machined Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于五金工具制造领域,涉及一种钳子的加工夹具,具体为具体涉及一种用于钳子磨盘孔加工的自动加工装置。The utility model belongs to the field of hardware tool manufacturing, and relates to a processing fixture for pliers, in particular to an automatic processing device for processing holes of pliers grinding discs.
背景技术Background technique
钳子是一种使用场合非常广泛的五金工具,而其上的钳子头部分是钳子的主要工作要素,用于剪切电线、铁丝或者薄铁皮等。钳子由左右对称的两个半边钳子体(如图1)组成组成,其对称部分在磨盘孔81处进行交叉组合,在组装前需要进行钻孔或者铣削加工。Pliers are a hardware tool that is widely used, and the head part of the pliers is the main working element of the pliers, which is used to cut electric wires, iron wires or thin iron sheets. The pliers are composed of two symmetrical halves (as shown in Figure 1), and the symmetrical parts are cross-assembled at the grinding disc hole 81, which needs to be drilled or milled before assembly.
对于成熟的五金工具,售价比较低,如何提高加工工艺,提升产品质量以及减少加工成本是所有加工厂商的重要目标。本发明中主要是针对钳子内外刃的加工提供一种新的加工铣床和夹具,减少加工工序,为高效生产提供技术支持。For mature hardware tools, the price is relatively low. How to improve the processing technology, improve product quality and reduce processing costs is an important goal of all processing manufacturers. The present invention mainly provides a new processing milling machine and fixture for processing the inner and outer edges of the pliers, reduces the processing steps, and provides technical support for efficient production.
在生产的过程中,现在生产加工钳子头磨盘孔81一般都是通过车床、铣床以及人口直接钻孔对钳子体上的磨盘孔进行加工,加工的时候需要工人一个一个的拿着钳子体在车床上车完之后再拿到铣床上铣,或一个拿去人工钻孔,每一个要加工的钳子体都需要工人拾取安放,自动化程度低,导致其效率较低,在车间中也容易发生飞刀现象,存在着安全隐患。In the production process, the grinding disc hole 81 of the pliers head is generally processed by lathes, milling machines and direct drilling of the mouth to process the grinding disc holes on the pliers body. During processing, workers need to hold the pliers body one by one on the lathe. After getting on the car, take it to the milling machine for milling, or take one to manually drill. Every pliers body to be processed needs to be picked up and placed by the worker. The degree of automation is low, resulting in low efficiency and prone to flying tools in the workshop. Phenomena, there are security risks.
实用新型内容Utility model content
本实用新型的目的是提供一种用于钳子磨盘孔加工的自动加工装置,该加工装置能够快速固定钳子体,并对钳子体进行钻孔以完成对钳子体磨盘孔的自动化加工,其生产效率高,工序简单,无安全隐患,操作劳动强度小。The purpose of this utility model is to provide an automatic processing device for processing the grinding disc hole of the pliers. The processing device can quickly fix the pliers body and drill holes on the pliers body to complete the automatic processing of the grinding disc hole of the pliers body. High, simple process, no safety hazards, low labor intensity of operation.
为实现以上目的,本实用新型采用的技术方案是:一种用于钳子磨盘孔加工的自动加工装置,它包括机座(1),机座(1)平台上方设置有驱动电机(2),驱动电机(2)下方通过竖直驱动(3)可上下活动地连接有钻头(21);在机座(1)平台上与所述钻头(21)下方的工位相配合设置有空腔结构的送料仓(4),且送料仓(4)上方设置有与钳子体形状适应的落料孔(41),落料孔(41)上方连接有用于运送钳子头的送料装置;所述送料仓(4)内部水平设置有可活动的推板(5),推板(5)外侧末端通过伸缩杆(91)连接着水平驱动(9);所述推板(5)的末端为与钳子体外部轮廓相配合的多边相连的配合槽口(51)。In order to achieve the above purpose, the technical solution adopted by the utility model is: an automatic processing device for processing the holes of the pliers grinding disc, which includes a machine base (1), and a drive motor (2) is arranged above the platform of the machine base (1). The bottom of the drive motor (2) is vertically driven (3) and connected to the drill bit (21) up and down; on the platform of the machine base (1), a cavity structure is arranged in cooperation with the station below the drill bit (21). The feeding bin (4), and a feeding hole (41) adapted to the shape of the pliers body is arranged above the feeding bin (4), and a feeding device for transporting the pliers head is connected above the feeding hole (41); the feeding bin ( 4) A movable push plate (5) is installed horizontally inside, and the outer end of the push plate (5) is connected to the horizontal drive (9) through a telescopic rod (91); the end of the push plate (5) is connected to the outside of the pliers body A mating notch (51) of polygonally connected contours mating.
进一步的,所述送料仓(4)上方设置的送料装置包括倾斜设置的送料导槽(72)以及由倾斜位置过渡到竖直位置的过渡导槽(71),并对准下方设置的落料孔(41);在过渡导槽(71)相对落料孔(41)的对面间隔设置有用于阻挡钳子体的第一挡板(73)和第三挡板(75),在过渡导槽(71)同侧后方设置有用于阻挡钳子体的第二挡板(74)。Further, the feeding device arranged above the feeding bin (4) includes an inclined feeding guide (72) and a transition guide (71) from an inclined position to a vertical position, and is aligned with the lower hole (41); the first baffle (73) and the third baffle (75) for blocking the pliers body are provided at intervals opposite the transition guide groove (71) to the blanking hole (41), and the transition guide groove ( 71) A second baffle (74) for blocking the body of the pliers is arranged at the rear of the same side.
进一步的,所述机座(1)平台上安装有限制钳子头向左和向前运动的挡块(6),且挡块(6)安装在钳子体从送料仓(4)出来的出口处。Further, a stopper (6) is installed on the platform of the machine base (1) to limit the movement of the pliers head to the left and forward, and the stopper (6) is installed at the exit of the pliers body from the feeding bin (4) .
进一步的,所述竖直驱动(3)下方设置有与钻头(21)同步运动的用于压紧钳子头的压杆(31),且压杆(31)下方设置有弹性结构的压头(32)。Further, a pressure rod (31) for pressing the pliers head that moves synchronously with the drill bit (21) is provided under the vertical drive (3), and a pressure head ( 32).
进一步的,所述送料导槽(72)末端设置有用于连续送料的振动筛(10)。Further, a vibrating screen (10) for continuous feeding is provided at the end of the feeding guide groove (72).
本实用新型的有益效果:本实用新型一种用于钳子磨盘孔加工的自动加工装置,能够快速完成对棘轮钳子头转销孔的加工:1、使用固定挡板和勾头结构的推板来固定钳子体,使定位能够更加的准确牢固。Beneficial effects of the utility model: the utility model is an automatic processing device used for processing the hole of the pliers grinding disc, which can quickly complete the processing of the repin hole of the ratchet pliers head: 1. Use a fixed baffle and a push plate with a hook structure to Fix the body of the pliers so that the positioning can be more accurate and firm.
2、使用进料仓和移动推板,减少了手工操作,提高了生产效率。2. The use of feeding bins and moving push plates reduces manual operations and improves production efficiency.
3、使用多边形立柱,用推板与钳子体直接吻合并推至加工处,使加工位置统一。3. Use a polygonal column, use the push plate to directly coincide with the pliers body and push it to the processing place to make the processing position uniform.
4、通过设置与与钳子体形状适应的落料孔、以及弧形凹槽处的另一侧设置有挡料杆,对落料过程中的钳子体进行防错,避免造成错误加工。4. By setting a blanking hole adapted to the shape of the pliers body and a stop bar on the other side of the arc-shaped groove, the error prevention of the pliers body during the blanking process is carried out to avoid incorrect processing.
附图说明Description of drawings
图1为现有待加工钳子半边结构示意图。Fig. 1 is a schematic diagram of the half-side structure of the existing pliers to be processed.
图2为本发明立体结构示意图。Fig. 2 is a schematic diagram of the three-dimensional structure of the present invention.
图3为本实用新型结构示意图。Fig. 3 is a structural schematic diagram of the utility model.
图4为推板与钳子头相配合的结构示意图。Fig. 4 is a structural schematic diagram of the cooperation between the push plate and the pliers head.
图5为本实用新型一种改进后部分结构示意图。Fig. 5 is a schematic diagram of an improved part of the utility model.
图6为本实用新型另一种改进后的部分结构示意图。Fig. 6 is another improved partial structure diagram of the utility model.
图中所述文字标注表示为:1、机座;2、驱动电机;3、竖直驱动;4、送料仓;5、推板;6、挡块;91、伸缩杆;9、水平驱动;10、振动筛;The text marked in the figure is represented as: 1. machine base; 2. drive motor; 3. vertical drive; 4. feeding bin; 5. push plate; 6. stopper; 91. telescopic rod; 9. horizontal drive; 10. Vibrating screen;
21、钻头;31、压杆;32、压头;41、落料孔;42、过渡导杆;43、送料导杆;44、支撑杆;45、挡料杆;51、配合槽口;21, drill bit; 31, pressure rod; 32, pressure head; 41, blanking hole; 42, transition guide rod; 43, feeding guide rod; 44, support rod; 45, retaining rod; 51, matching notch;
71、过渡导槽;72、送料导槽;73、第一挡板;74、第二挡板;75、第三挡板;71. Transition guide groove; 72. Feeding guide groove; 73. The first baffle; 74. The second baffle; 75. The third baffle;
80、钳子体;81、磨盘孔;82、钳口面;83、钳子头外下侧平面;84、钳子头外上侧平面;85、钳子头内下侧平面。80. Pliers body; 81. Mill hole; 82. Jaw surface; 83. Outer and lower plane of pliers head; 84. Outer and upper side plane of pliers head; 85. Inner and lower plane of pliers head.
具体实施方式detailed description
为了使本领域技术人员更好地理解本实用新型的技术方案,下面结合附图对本实用新型进行详细描述,本部分的描述仅是示范性和解释性,不应对本实用新型的保护范围有任何的限制作用。In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model will be described in detail below in conjunction with the accompanying drawings. The description of this part is only exemplary and explanatory, and should not have any influence on the protection scope of the utility model. restrictive effect.
如图2-图5所示,本实用新型的具体结构为:一种用于钳子磨盘孔加工的自动加工装置,它包括机座1,机座1平台上方设置有驱动电机2,驱动电机2下方通过竖直驱动3可上下活动地连接有钻头21;在机座1平台上与所述钻头21下方的工位相配合设置有空腔结构的送料仓4,且送料仓4上方设置有与钳子体形状适应的落料孔41,落料孔41上方连接有用于运送钳子头的送料装置;所述送料仓4内部水平设置有可活动的推板5,推板5外侧末端通过伸缩杆91连接着水平驱动9;所述推板5的末端为与钳子体外部轮廓相配合的多边相连的配合槽口51。As shown in Fig. 2-Fig. 5, the specific structure of the present utility model is: a kind of automatic processing device that is used for pliers grinding disc hole processing, it comprises machine base 1, is provided with driving motor 2 above the platform of machine base 1, and driving motor 2 The bottom can be connected with the drill bit 21 up and down by the vertical drive 3; on the platform of the support 1, a feed bin 4 with a cavity structure is arranged in cooperation with the station below the drill bit 21, and the top of the feed bin 4 is provided with pliers. A blanking hole 41 adapted to the shape of the body, and a feeding device for transporting the pliers head is connected above the blanking hole 41; a movable push plate 5 is horizontally arranged inside the feeding bin 4, and the outer end of the push plate 5 is connected by a telescopic rod 91 Drive 9 horizontally; the end of the push plate 5 is a matching notch 51 that is connected to the polygon that matches the outer contour of the pliers body.
优选的,所述送料仓4上方设置的送料装置包括倾斜设置的送料导槽72以及由倾斜位置过渡到竖直位置的过渡导槽71,并对准下方设置的落料孔41;在过渡导槽71相对落料孔41的对面间隔设置有用于阻挡钳子体的第一挡板73和第三挡板75,在过渡导槽71同侧后方设置有用于阻挡钳子体的第二挡板74。Preferably, the feeding device arranged above the feeding bin 4 includes an inclined feeding guide 72 and a transition guide 71 transitioning from an inclined position to a vertical position, and aligns with the blanking hole 41 arranged below; A first baffle 73 and a third baffle 75 for blocking the pliers body are arranged at intervals on the opposite side of the groove 71 relative to the blanking hole 41 , and a second baffle 74 for blocking the pliers body is arranged behind the same side of the transition channel 71 .
优选的,所述机座1平台上安装有限制钳子头向左和向前运动的挡块6,且挡块6安装在钳子体从送料仓4出来的出口处。Preferably, a block 6 that limits the leftward and forward movement of the pliers head is installed on the platform of the machine base 1 , and the block 6 is installed at the exit of the pliers body from the feeding bin 4 .
优选的,所述竖直驱动3下方设置有与钻头21同步运动的用于压紧钳子头的压杆31,且压杆31下方设置有弹性结构的压头32。Preferably, a pressing rod 31 for pressing the pliers head that moves synchronously with the drill bit 21 is arranged under the vertical drive 3 , and a pressing head 32 of elastic structure is arranged under the pressing rod 31 .
优选的,所述送料导槽72末端设置有用于连续送料的振动筛10。Preferably, the end of the feeding channel 72 is provided with a vibrating screen 10 for continuous feeding.
本申请技术方案中省略了有关驱动电源以及电控方面的结构与连接特征,因其不是本发明的重点,所以予以省略,本领域技术员可以根据实际需要不付出创造性劳动即可实现电控方面的连接设置。In the technical solution of this application, the structure and connection features related to the driving power supply and electric control are omitted, because they are not the focus of the present invention, so they are omitted, and those skilled in the art can realize the electronic control according to actual needs without creative labor. Connection settings.
具体使用时,如图2-图5所示,待加工的钳子体80通过倾斜设置的送料导槽72进入加工系统,然后通过过渡导槽71运送到落料孔41处;系统启动后,推板5在水平驱动9的作用下推动落料口41处下落到送料仓4内的钳子体80前运动,运动到挡块6处固定;此时,竖直驱动3启动,带动钻头21以及压杆31、压头32向下作用到钳子体80上;压杆31、压头32压紧钳子体80,钻头21加工钻孔,加工完成后,竖直驱动3向上运动;由于此过程中,推板5一直挡着落料孔41,落料孔41上方过渡导槽71内的钳子体80不会下落进送料仓4。During specific use, as shown in Figures 2-5, the pliers body 80 to be processed enters the processing system through the inclined feeding guide groove 72, and then is transported to the blanking hole 41 through the transition guide groove 71; The plate 5 pushes the blanking port 41 under the action of the horizontal drive 9 to move before the pliers body 80 in the feeding bin 4, and moves to the stopper 6 to be fixed; at this time, the vertical drive 3 starts to drive the drill bit 21 and press Rod 31, pressure head 32 act on the pliers body 80 downwards; Depression rod 31, pressure head 32 compress the pliers body 80, drill bit 21 processes and drills, and after processing is completed, vertically drives 3 to move upwards; Because in this process, The push plate 5 blocks the blanking hole 41 all the time, and the pliers body 80 in the transition guide groove 71 above the blanking hole 41 will not fall into the feeding bin 4 .
竖直驱动3向上运动时,水平驱动9启动,带动推板5后退,留出钳子体80下落的位置,当钳子体80下落完成后,过渡导槽71内的钳子体80立即在重力作用下进行补充。When the vertical drive 3 moves upwards, the horizontal drive 9 starts, driving the push plate 5 to retreat, leaving the position where the pliers body 80 falls. Make supplements.
钳子体80在过渡导槽71内时,如图2、图5所示,钳子体80的钳口面82与第一挡板73滑动接触,钳子头外下侧平面83与第三挡板75滑动接触,钳子头内下侧平面85与第二挡板74滑动接触,钳子头外上侧平面84与过渡导槽71的槽底面滑动接触。When the pliers body 80 is in the transition guide groove 71, as shown in FIGS. In sliding contact, the inner and lower plane 85 of the pliers head is in sliding contact with the second baffle plate 74 , and the outer and upper plane 84 of the pliers head is in sliding contact with the groove bottom surface of the transition guide groove 71 .
推板5后退到最大位置后,即向前运动推动下一钳子体80进行钻孔加工,如此循环。After the push plate 5 retreats to the maximum position, it moves forward to push the next pliers body 80 for drilling, and the cycle is like this.
如图6所示,为本实用新型增加了振动筛10的一种结构状态,所述送料导槽72末端设置有用于连续送料的振动筛10,如此不必人工向送料导槽72进行排布送料,更加方便快捷。As shown in Figure 6, a structural state of the vibrating screen 10 is added to the utility model, and the end of the feeding guide groove 72 is provided with a vibrating screen 10 for continuous feeding, so that it is not necessary to manually arrange and feed materials to the feeding guide groove 72 , more convenient and faster.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, the terms "comprising", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus.
本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本实用新型的方法及其核心思想。以上所述仅是本实用新型的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将实用新型的构思和技术方案直接应用于其它场合的,均应视为本实用新型的保护范围。In this paper, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method and core idea of the present invention. The above is only a preferred embodiment of the utility model, it should be pointed out that due to the limitation of literal expression, objectively there are infinite specific structures, for those of ordinary skill in the art, without departing from the principle of the utility model Under the premise of the invention, some improvements, modifications or changes can also be made, and the above technical features can also be combined in an appropriate way; these improvements, modifications, or combinations, or the ideas and technical solutions of the utility model can be directly applied without improvement In other occasions, all should be regarded as the protection scope of the present utility model.
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| CN107598578A (en) * | 2017-11-03 | 2018-01-19 | 邵东和谐五金机电有限公司 | A kind of pliers head full-automatic processing drilling, polishing processing center |
| CN107695772A (en) * | 2017-11-03 | 2018-02-16 | 邵东和谐五金机电有限公司 | A kind of pliers vibrating disk vibratory blanking machine for pliers body auto-sequencing |
| CN108058053A (en) * | 2018-01-13 | 2018-05-22 | 邵东和谐五金机电有限公司 | A kind of continuous drilling and milling lathe of pliers body automatic blanking |
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| CN112059816A (en) * | 2020-08-06 | 2020-12-11 | 湖南东方神鹰科技股份有限公司 | Automatic blanking, feeding and positioning device for automatic processing of pliers |
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2016
- 2016-11-01 CN CN201621159207.4U patent/CN206241750U/en not_active Expired - Fee Related
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| CN107225265A (en) * | 2017-07-20 | 2017-10-03 | 邵东和谐五金机电有限公司 | A kind of double pliers head automatic changing surface Drilling operation equipment and its processing method |
| CN107598578A (en) * | 2017-11-03 | 2018-01-19 | 邵东和谐五金机电有限公司 | A kind of pliers head full-automatic processing drilling, polishing processing center |
| CN107695772A (en) * | 2017-11-03 | 2018-02-16 | 邵东和谐五金机电有限公司 | A kind of pliers vibrating disk vibratory blanking machine for pliers body auto-sequencing |
| CN107598578B (en) * | 2017-11-03 | 2023-09-22 | 湖南精专自动化技术有限公司 | A production center for fully automatic processing, drilling and grinding of plier heads |
| CN108058053A (en) * | 2018-01-13 | 2018-05-22 | 邵东和谐五金机电有限公司 | A kind of continuous drilling and milling lathe of pliers body automatic blanking |
| CN108058056A (en) * | 2018-01-13 | 2018-05-22 | 邵东和谐五金机电有限公司 | One kind is for anti-flange shedding mechanism of shaping in pliers head process |
| CN108249128A (en) * | 2018-01-13 | 2018-07-06 | 邵东和谐五金机电有限公司 | A kind of auto-sequencing cutting agency for the processing of pliers body |
| CN108058053B (en) * | 2018-01-13 | 2023-10-13 | 湖南精专自动化技术有限公司 | A kind of plier body automatic cutting and continuous drilling and milling machine tool |
| CN108058056B (en) * | 2018-01-13 | 2024-04-09 | 湖南精专自动化技术有限公司 | A shaping and anti-flagging unloading mechanism used in the process of pliers head processing |
| CN112059816A (en) * | 2020-08-06 | 2020-12-11 | 湖南东方神鹰科技股份有限公司 | Automatic blanking, feeding and positioning device for automatic processing of pliers |
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