CN206233858U - High ferro tunnel crab-bolt implantation automatic punching device - Google Patents
High ferro tunnel crab-bolt implantation automatic punching device Download PDFInfo
- Publication number
- CN206233858U CN206233858U CN201621351199.3U CN201621351199U CN206233858U CN 206233858 U CN206233858 U CN 206233858U CN 201621351199 U CN201621351199 U CN 201621351199U CN 206233858 U CN206233858 U CN 206233858U
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- crab
- frame type
- type housing
- electric hammer
- bolt
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Abstract
The utility model is specially a kind of high ferro tunnel crab-bolt implantation automatic punching device, and drilling precision is poor, efficiency of construction is low and workmen cannot ensure safely when solving the problems, such as that the implantation of existing tunnel crab-bolt is implanted into the presence of infringement workmen health, crab-bolt.The rear and front end of hydraulic lift truck is provided with supporting leg, support bulb and hoist engine are provided with supporting leg, hoistable platform rear and front end face is provided with hydraulically extensible bar, the upper and lower side of frame type housing is provided with horizontal concrete chute, fixed pillar is vertically provided with two horizontal concrete chutes, horizontal servo motor and vertical chute are provided with fixed pillar, electric hammer is provided with two vertical chutes, vertical servomotor is provided with below electric hammer, frame type housing lower end is provided with gravity sensor and laser range finder, and frame type housing upper end is provided with radar range finder.The utility model greatly improves operating accuracy, reduces the danger coefficient of construction.
Description
Technical field
The utility model is related to high ferro constructing tunnel perforating device, and specially a kind of high ferro tunnel crab-bolt implantation is with automatically
Perforating device.
Background technology
At present in country's high-speed rail construction, many working procedures of contact net specialty all realize mechanized construction, but distance
Automation and the intelligent still old very big distance of construction, so everyone in industry is to realize contact network construction
Automation and intellectuality are made great efforts.
Contact net constructing tunnel, the positional precision that davit is installed directly decides traffic safety, and current tunnel davit is installed
It is broadly divided into：Unit implantation crab-bolt is installed after the reserved installation conduit of tunnel specialty or station.Current country's contact net specialty tunnel
Road crab-bolt implantation is manual work, and scaffold is set up from navigating to, then to punching, crab-bolt implantation, operation at least needs at one
30-40 minutes.One day each group of people（10-12 people）It is at best able to complete 90 crab-bolt implantation.
Artificial crab-bolt implantation domestic at present there are problems that as follows：1st, more than manual work using set up professor frame made
Industry, at 9.0-9.5 meters, high-altitude does not have any place that can be fastened the safety belt to operation height, safety belt can only be tied up into scaffold
On prevent falling from high altitude, but if scaffold occurs the danger such as rollover, workmen will cannot get any protection；2nd, beating
The dust produced during hole causes strong influence to workmen's respiratory system；3rd, manual work generally uses high brightness
Shot-light of wearing carry out operation, so long-term operation team workmen eyesight will cause certain injury；4th, during manual work,
The perpendicularity in pitch of holes and hole cannot be well controlled, and can cause many doing over again；5th, have that efficiency of construction is low to ask
Topic.
The content of the invention
The utility model is in order to solve to be punched when the implantation of existing tunnel crab-bolt has infringement workmen health, crab-bolt implantation
The problem that precision is poor, efficiency of construction is low and workmen cannot ensure safely, there is provided a kind of high ferro tunnel crab-bolt is implanted into
Use automatic punching device.
The utility model adopts the following technical scheme that realization：High ferro tunnel crab-bolt implantation automatic punching device, bag
Hydraulic lift truck, six shaft mechanical arms and drilling platform are included, the top of hydraulic lift truck is provided with and is connected with six shaft mechanical arm lower ends
Hoistable platform, the upper end of six shaft mechanical arms is connected with drilling platform bottom centre, and the rear and front end of hydraulic lift truck is respectively provided with
Having can horizontally rotate and be provided with positioned at the supporting leg of its left and right sides, on supporting leg support bulb and hoist engine, hoist engine
Steel wire rope be connected with hoistable platform, the left and right sides in hoistable platform rear and front end face be provided with one end and its universal hinging,
The other end can be placed in the hydraulically extensible bar on correspondence support bulb, and drilling platform includes frame type housing, frame type housing
Upper and lower side is provided with the corresponding horizontal concrete chute in position, and the fixed pillar for sliding in the inner is vertically provided with two horizontal concrete chutes,
Horizontal servo motor and the vertical chute positioned at horizontal concrete chute both sides are provided with fixed pillar, are provided with two vertical chutes
Electric hammer fixed mount thereon is slided, electric hammer is provided with the outside of two electric hammer fixed mounts, be provided with below electric hammer vertically
Servomotor, four corners of frame type housing lower end are provided with gravity sensor and laser range finder, on frame type housing
Four corners at end are provided with radar range finder.
In the structure design by hydraulic lift truck, six shaft mechanical arms and drilling platform combination realize punching height from
Dynamic regulation；The flexibility of six shaft mechanical arms solves the problems, such as to select different hole positions in high altitude environment；Supporting leg, hydraulically extensible
The structure design of bar, hoist engine and hoistable platform is combined the stability of the system of realizing；Hydraulic lift truck utilizes total line traffic control
Technology processed realizes automatically walk and positioning function；Electric hammer is adjusted with servomotor coordinating operation by PLC, punching type and
Puncturing patterns are realized according to the parameter for setting in advance.
When carrying out drilling operation, with automatic punching device assembling point as the origin of coordinates, hydraulic pressure liter during to subsequently beating every group of hole
The position for dropping car is set；Hydraulic lift truck is along the reference line for laying in advance to hydraulic lift truck at first group of punch position
Position walking；Rotation supporting leg raises hoistable platform and extremely refers to deployed condition after the tunnel depth position of the position is reached
Positioning is put, and on regulation hydraulically extensible bar lower end to support bulb, and adjusts the steel wire rope and hoistable platform of hoist engine in tension
State；After gravity sensor makes drilling platform reach horizontality, continue to rise drilling platform to specified altitude assignment；Four are swashed
Optar measures its horizontal range with adjacent tunnel side wall respectively, and by two Laser Measurings at the same depth position in tunnel
The horizontal range of distance meter feeds back to the control system of six shaft mechanical arms, drilling platform is rotated it is identical to the horizontal range,
And make the traveling center line of drilling platform with tunnel center line on the same plane；Six shaft mechanical arms drive drilling platform to be moved to the
On one group of a pair of punching coordinate of punch position, work order is sent to electric hammer and vertical servomotor and is punched, in punching
During, the fltting speed of vertical servomotor is adjusted according to the electric pressure signal for returning；Then by setting in advance
Every group of hole in it is adjacent two pairs punching coordinates level interval propulsion horizontal servo motors and electric hammer in place, by vertical servo electricity
Machine is punched；Repeat to be withdrawn after f, g step have been beaten to every group of hole automatic punching device to initial position, overcome existing tunnel
Crab-bolt implantation in road has that drilling precision when infringement workmen health, crab-bolt are implanted into is poor, efficiency of construction is low and workmen
The problem that safety cannot ensure.
Specific method of the traveling center line of drilling platform with tunnel center line on the same plane is set to be：By drilling platform water
Flat rotated counterclockwise by angle α（Angle [alpha] is acute angle）Afterwards, two laser range finders at the tunnel same depth position of rear side are judged
Horizontal range, if the horizontal range of right side laser range finder is more than the horizontal range of left side laser range finder, drilling platform
Traveling center line and tunnel central axis, after horizontal rotate counterclockwise drilling platform angle 90- α should be continued, reach drilling
The traveling center line of platform is with tunnel center line on the same plane；If the horizontal range of right side laser range finder swashs less than left side
The horizontal range of optar, drilling platform level is turned clockwise after angle [alpha] the i.e. traveling center line and tunnel of drilling platform
Road center line is on the same plane.
The utility model reasonable in design reliability, eliminates human error during manual work, pole in drill process
Big improves operating accuracy, and eliminates the operation of doing over again in construction in later period link, easy to operate, greatly improves
Operating efficiency, while reducing the danger coefficient of construction, has prevented the phenomenon that workmen goes to bits, be high ferro, highway,
The operation of the constructing tunnel such as subway provides more preferable safety guarantee.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the structural representation of drilling platform in Fig. 1.
In figure：1- hydraulic lift trucks, the shaft mechanical arms of 2- six, 3- drilling platforms, 4- hoistable platforms, 5- supporting legs, 6- supports
Bulb, 7- hoist engines, 8- hydraulically extensible bars, 9- frame type housings, 10- horizontal concrete chutes, 11- fixes pillar, 12- horizontal servos electricity
Machine, the vertical chutes of 13-, 14- electric hammer fixed mounts, 15- electric hammers, the vertical servomotors of 16-, 17- gravity sensors, 18- radars are surveyed
Distance meter.
Specific embodiment
High ferro tunnel crab-bolt implantation automatic punching device, including hydraulic lift truck 1, six shaft mechanical arms 2 and drilling platform
3, the top of hydraulic lift truck 1 is provided with the hoistable platform 4 being connected with the lower end of six shaft mechanical arm 2, the upper end of six shaft mechanical arms 2 with
The bottom centre of drilling platform 3 connects, and the rear and front end of hydraulic lift truck 1 is provided with can horizontally rotate and positioned at its left and right sides
Supporting leg 5, support bulb 6 and hoist engine 7 are provided with supporting leg 5, the steel wire rope of hoist engine 7 is connected with hoistable platform 4,
The left and right sides in the rear and front end face of hoistable platform 4 is provided with one end and can be placed in corresponding support with its universal hinging, the other end
Hydraulically extensible bar 8 on bulb 6, drilling platform 3 includes frame type housing 9, and the upper and lower side of frame type housing 9 is provided with position
Corresponding horizontal concrete chute 10, is vertically provided with the fixed pillar 11 for sliding in the inner, on fixed pillar 11 in two horizontal concrete chutes 10
Horizontal servo motor 12 and the vertical chute 13 positioned at the both sides of horizontal concrete chute 10 are provided with, cunning is provided with two vertical chutes 13
Dynamic electric hammer fixed mount 14 thereon, the outside of two electric hammer fixed mounts 14 is provided with electric hammer 15, and the lower section of electric hammer 15 is respectively provided with
Four corners for having vertical servomotor 16, the lower end of frame type housing 9 are provided with gravity sensor 17 and laser range finder, frame
Four corners of the upper end of posture housing 9 are provided with radar range finder 18.
In specific implementation process, six shaft mechanical arm 2 is from peace river ES165D welding robots.
The horizontal range of two laser range finders at the same depth position of either side before and after tunnel is identical, and tunnel is another
When the horizontal range of two laser range finders at the same depth position in side is different, it is possible to disturbed, by under drilling platform 3
After drop certain altitude, proceed to be analyzed to identify.
After gravity sensor 17 makes drilling platform 3 reach horizontality, continue to rise drilling platform 3 to specified height
Degree, specified altitude assignment is height of the returned data of radar range finder 18 equal to 50mm.
Claims (1)
1. a kind of high ferro tunnel crab-bolt implantation automatic punching device, it is characterised in that：Including hydraulic lift truck（1）, six axle machines
Tool arm（2）And drilling platform（3）, hydraulic lift truck（1）Top be provided with and six shaft mechanical arms（2）The lifting of lower end connection is put down
Platform（4）, six shaft mechanical arms（2）Upper end and drilling platform（3）Bottom centre connects, hydraulic lift truck（1）Rear and front end it is equal
Being provided with can horizontally rotate and positioned at the supporting leg of its left and right sides（5）, supporting leg（5）On be provided with support bulb（6）With
Hoist engine（7）, hoist engine（7）Steel wire rope and hoistable platform（4）Connection, hoistable platform（4）The left and right sides in rear and front end face
It is provided with one end and can be placed in corresponding support bulb with its universal hinging, the other end（6）On hydraulically extensible bar（8）, drilling
Platform（3）Including frame type housing（9）, frame type housing（9）Upper and lower side be provided with the corresponding horizontal concrete chute in position（10）,
Two horizontal concrete chutes（10）Inside it is vertically provided with the fixed pillar for sliding in the inner（11）, fixed pillar（11）On be provided with level and watch
Take motor（12）With positioned at horizontal concrete chute（10）The vertical chute of both sides（13）, two vertical chutes（13）On be provided with and slide on
Electric hammer fixed mount thereon（14）, two electric hammer fixed mounts（14）Outside be provided with electric hammer（15）, electric hammer（15）Lower section it is equal
It is provided with vertical servomotor（16）, frame type housing（9）Four corners of lower end are provided with gravity sensor（17）With swash
Optar, frame type housing（9）Four corners of upper end are provided with radar range finder（18）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621351199.3U CN206233858U (en) | 2016-12-10 | 2016-12-10 | High ferro tunnel crab-bolt implantation automatic punching device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621351199.3U CN206233858U (en) | 2016-12-10 | 2016-12-10 | High ferro tunnel crab-bolt implantation automatic punching device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206233858U true CN206233858U (en) | 2017-06-09 |
Family
ID=58978281
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621351199.3U Expired - Fee Related CN206233858U (en) | 2016-12-10 | 2016-12-10 | High ferro tunnel crab-bolt implantation automatic punching device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206233858U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106703689A (en) * | 2016-12-10 | 2017-05-24 | 中国铁建电气化局集团北方工程有限公司 | Automatic punching device and method for high-speed railway tunnel anchor implantation |
| CN108262767A (en) * | 2018-01-24 | 2018-07-10 | 河北卓达建材研究院有限公司 | The installation of assembled architecture steel construction intelligent bolt, welding robot high-altitude self-stabilization system |
| CN109555477A (en) * | 2019-01-12 | 2019-04-02 | 潍坊鑫起机械科技有限公司 | With the robot for punching for seeking a function certainly |
| CN111075476A (en) * | 2020-01-07 | 2020-04-28 | 安徽理工大学 | Machine-mounted roof fall processing robot of coal mining machine and construction method thereof |
| WO2021103768A1 (en) * | 2020-06-28 | 2021-06-03 | 中铁九局集团电务工程有限公司 | Hole-drilling mechanical arm |
-
2016
- 2016-12-10 CN CN201621351199.3U patent/CN206233858U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106703689A (en) * | 2016-12-10 | 2017-05-24 | 中国铁建电气化局集团北方工程有限公司 | Automatic punching device and method for high-speed railway tunnel anchor implantation |
| CN106703689B (en) * | 2016-12-10 | 2020-06-05 | 中国铁建电气化局集团北方工程有限公司 | Automatic punching device and method for high-speed rail tunnel anchor bolt implantation |
| CN108262767A (en) * | 2018-01-24 | 2018-07-10 | 河北卓达建材研究院有限公司 | The installation of assembled architecture steel construction intelligent bolt, welding robot high-altitude self-stabilization system |
| CN109555477A (en) * | 2019-01-12 | 2019-04-02 | 潍坊鑫起机械科技有限公司 | With the robot for punching for seeking a function certainly |
| CN111075476A (en) * | 2020-01-07 | 2020-04-28 | 安徽理工大学 | Machine-mounted roof fall processing robot of coal mining machine and construction method thereof |
| WO2021103768A1 (en) * | 2020-06-28 | 2021-06-03 | 中铁九局集团电务工程有限公司 | Hole-drilling mechanical arm |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170609 Termination date: 20201210 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |