CN206218272U - Bulking system - Google Patents
Bulking system Download PDFInfo
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- CN206218272U CN206218272U CN201621080289.3U CN201621080289U CN206218272U CN 206218272 U CN206218272 U CN 206218272U CN 201621080289 U CN201621080289 U CN 201621080289U CN 206218272 U CN206218272 U CN 206218272U
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- filling
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- bulking system
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Abstract
The utility model provides a kind of bulking system, is related to filling machine equipment technical field.The bulking system includes solid filling mechanism, filling liquid mechanism, Weighing mechanism, panel and controller;The controller is electrically connected with the solid filling mechanism, filling liquid mechanism respectively;The Weighing mechanism is located at solid filling mechanism outlet and the filling liquid mechanism exports lower section, and solid material and liquid material are contained for placing container, and the Weighing mechanism is provided with weight sensor;The weight sensor and the panel are electrically connected with the controller.The panel is used to be input into filling parameter signal, and the weight sensor is used to detect the weight signal of the Weighing mechanism, and the controller controls the filling action of the solid filling mechanism and the filling liquid mechanism according to the signal.The utility model bulking system is designed by intelligentized control method, is reached and is synchronized regulation and control to double materials, can be realized being precisely weighed with precise control mass flow.
Description
Technical field
The utility model is related to filling machine equipment technical field, in particular to a kind of bulking system.
Background technology
The filling important step for being to carry out material quantitative package, in traditional food factory, the packaging of material is all by people
Work is operated, and efficiency is low, and sanitary condition is poor, and food security cannot be guaranteed, and consumes a large amount of manpower and materials.With the development of science and technology,
The filling apparatus of some automations are occurred in that on the market, but these equipment still suffer from certain defect:
1st, service efficiency is low, accuracy is low when weighing:Weight accuracy differs 1-2Kg, it is necessary to manually reweigh goods on a standard scale to check for cheating, repeated work,
Also damage is caused to material figure;
2nd, controlled while can not realizing to two phase materials of solid-liquid:Due to material such as the sauce class, bean cotyledon class of food service industry
Product, not only including solid material, also including certain grease-like liquid material, when addition is weighed, two kinds of materials are bad simultaneously
It is controlled, can only first weighs solid material and weigh liquid material again, then carry out quantitative, it is necessary to weigh repeatedly, intelligence degree
It is low.
Utility model content
In view of this, the purpose of this utility model is to provide a kind of bulking system, to alleviate the filling system of prior art
System weighing precision is low, service efficiency is low, inconvenient while controlling the problem of the phase materials of solid-liquid two.
To achieve these goals, the utility model uses following technical scheme:
A kind of bulking system, including solid filling mechanism, filling liquid mechanism, Weighing mechanism, panel and controller;It is described
Controller is electrically connected with the solid filling mechanism, filling liquid mechanism respectively;It is filling that the Weighing mechanism is located at the solid
Mechanism exports and the filling liquid mechanism exports lower section, for weighing solid material and liquid material, on the Weighing mechanism
It is provided with weight sensor;The weight sensor and the panel are electrically connected with the controller;The panel is used to be input into
Filling parameter signal, the weight sensor is used to detect the weight signal of the Weighing mechanism, and the controller is according to
Signal controls the filling action of the solid filling mechanism and the filling liquid mechanism.
The Weighing mechanism of the utility model bulking system is carried out to the material of solid filling mechanism, the outflow of filling liquid mechanism
Weigh, Weighing mechanism is provided with weight sensor, panel can be with |input paramete, and controller is according to weight sensor and |input paramete
The action of the double material-filling mechanisms of information control, realize to the accurate weighing of double materials with it is filling.The stirring bulking system can
It is filling so that solid material, oil plant to be weighed simultaneously, it is also possible to be separately controlled, independent measure, individually carry out filling.
Weighing system can independently be removed the peel and weighed, so that it is guaranteed that influenceing filling material because of the gross weight error of material package
Net content is counted weight.
Further, the solid filling mechanism includes cylinder body, spiral handspike and filling motor;The cylinder body is provided with charging
Mouthful, the cylinder body outlet is provided with discharging joint, and the spiral handspike is arranged in the inner chamber of cylinder block, and the filling motor drives
The axis of rotation of the spiral handspike;The filling motor is electrically connected with the controller.
The technical scheme has technical effect that:For the control of the filling part of solid, weight sensor detection weigher
Weight signal on structure is simultaneously translated into electric signal transmission to controller, the signal that controller detects weight sensor with
The parameter signal of panel input is compared, and the rotation according to the filling motor of output control and rotating speed, reaches precise control thing
The effect of stream amount.
Further, the liquid-filling machine includes fuel tank;The fuel tank is provided with oil pipe, and described oil pipe one end connects the oil
Case, the other end is located at the discharging joint, and the oil pipe is provided with oil pump, for conveying the liquid material in the fuel tank;
The oil pump is electrically connected with the controller.
The technical scheme has technical effect that:For the control of filling liquid part, panel input time parameter, according to
Time controls volume read-out, rotation and rotating speed of the controller according to time parameter control oil pump with the corresponding relation of oil mass.
It should be noted that addition of the bulking system of the present utility model to the double materials of solid-liquid carries out Synchronization Control, time
Parameter can control volume read-out, and grease-like liquid material solid material while addition is also being added, on Weighing mechanism
What weight sensor was detected is the gross weight of double materials, and by setting gross weight parameter, controller controls turning for filling motor
The dynamic addition to control solid material, and then control gross weight, while liquid material is also in addition, this process reality
It is a dynamic process for double materials synchronization changes.Material total amount is certain, and solid-liquid ratio is also certain, and volume read-out is exactly
Fixed, the time parameter of panel input can be calculated according to oil pump speed, so as to control volume read-out.
Further, the solid filling mechanism is provided with rabbling mechanism, and the rabbling mechanism includes charging basket, agitating shaft and stirs
Mix motor;The charging basket top is provided with charging aperture, and lower section is provided with discharging opening, the charging basket discharging opening and the cylinder body charging aperture phase
Connection;The agitating shaft is arranged in the charging basket inner chamber, and the agitating shaft periphery coiling has spiral;The stirring motor drives
The agitating shaft is rotated;The panel is located at the outside charging basket.
The technical scheme has technical effect that:Charging basket is provided with rabbling mechanism in inner chamber, solid material is carried out it is canned
It is preceding that first it is stirred, be conducive to the mixing of material.
Preferably, the agitating shaft periphery is provided with puddle support, and the puddle support is in lattice-shaped.
The technical scheme has technical effect that:The upper and lower width of the utility model charging basket is identical, in agitating shaft, agitating auger
On the basis of periphery add lattice-shaped puddle support, make the rectangular shape of whole rabbling mechanism, rotated along charging basket axis, make the outer of charging basket
Enclosing to be sufficiently agitated, and do not stay dead angle.
Further, the stirring motor is electrically connected with the controller, and the controller is according to stirring that the panel is input into
Mixing parameter signal controls the stirring motor to rotate.
The technical scheme has technical effect that:Whipping process is controlled by controller, mixing time and speed is adjusted, made
Stirring action is more intelligent.
Further, the controller is provided with counting module, and detecting weight signal for recording the weight sensor reaches
The number information sent after to the parameter signal of setting, and show on the panel.
The technical scheme has technical effect that:The bulking system can not only precise control mass flow, realize accurate
Weigh, and be also equipped with the functions such as production is counted, whole day production capacity is counted, directly simplify production management statistical work.
Further, the controller is additionally provided with detection module, and the detection module is connected with alarm, and the detection module is used
In the error range of the detection weight sensor weight signal, and control the alarm equipment alarm.
The technical scheme has technical effect that:Detection module is used to compare the weight letter that the weight sensor is detected
Number with the panel set parameter signal, and when comparative result exceed certain error scope when control the alarm to be reported
It is alert.When filling measurement is not up to required precision, the work of equipment automatic pause, and alarm.
Further, bulking system also includes A/D converter, and the A/D converter is electrically connected with the controller;The A/
The transformation frequency of D converters is 120 times/second.
The technical scheme has technical effect that:Signal is set to carry out analog-to-digital conversion by the A/D converter of transformation frequency high
When high precision, make filling Weight control more accurate.
Further, bulking system also includes:Frequency converter, described frequency converter one end electrically connects with the controller, one end with
The filling motor electrical connection, the working power frequency for changing the filling motor.
The technical scheme has technical effect that:VFC discharging machine, makes motor drive spiral handspike in pusher
Process medium velocity is adjustable, and being run into equipment has foreign matter in material, when interim card, can shut down, and protects motor.
Compared with prior art, the advantage of the utility model bulking system is:
The utility model bulking system includes solid filling mechanism, filling liquid mechanism, Weighing mechanism, panel and control
Device;Controller is electrically connected with solid filling mechanism, filling liquid mechanism respectively;Weighing mechanism be located at solid filling mechanism outlet and
Filling liquid mechanism outlet lower section, solid material and liquid material are contained for placing container, and Weighing mechanism is provided with weight biography
Sensor;Weight sensor and panel are electrically connected with the controller;Panel is used to be input into filling parameter signal, and weight sensor is used for
The weight signal of Weighing mechanism is detected, controller controls the filling of solid filling mechanism and filling liquid mechanism according to above-mentioned signal
Action.Thus analysis understands that the utility model bulking system is designed by intelligentized control method, is reached and is synchronized tune to double materials
Control, can realize being precisely weighed with precise control mass flow.System has the spy that speed is fast, high precision, easy to operate, low-dimensional are repaiied
Point, it is simple to operate, efficient using man-machine interface.The stirring bulking system can by solid material, oil plant simultaneously weigh it is filling,
Can also be separately controlled, independent measure, individually carry out filling.
To enable above-mentioned purpose of the present utility model, feature and advantage to become apparent, preferred embodiment cited below particularly, and
Coordinate appended accompanying drawing, be described in detail below.
Brief description of the drawings
In order to illustrate more clearly of the technical scheme of the utility model embodiment, below will be to be used needed for embodiment
Accompanying drawing be briefly described, it will be appreciated that the following drawings illustrate only some embodiments of the present utility model, therefore should not be by
Regard the restriction to scope as, for those of ordinary skill in the art, on the premise of not paying creative work, may be used also
Other related accompanying drawings are obtained with according to these accompanying drawings.
The structural representation of the bulking system that Fig. 1 is provided for the utility model;
The structural representation of the bulking system panel that Fig. 2 is provided for the utility model;
The system control principle block diagram of the bulking system that Fig. 3 is provided for the utility model.
Reference:
001- Weighing mechanisms;011- weight sensors;
002- panels;003- controllers;
004- cylinder bodies;005- spiral handspikes;
The filling motors of 006-;007- discharging joints;
008- fuel tanks;081- oil pipes;
082- oil pumps;009- rabbling mechanisms;
091- charging baskets;092- agitating shafts;
093- stirring motors;094- puddle supports.
Specific embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with accompanying drawing, it is clear that described
Embodiment is a part of embodiment of the utility model, rather than whole embodiments.Based on the embodiment in the utility model, this
The every other embodiment that field those of ordinary skill is obtained under the premise of creative work is not made, belongs to this practicality
Novel protected scope.
It is term " " center ", " on ", D score, "left", "right", " perpendicular, it is necessary to explanation in description of the present utility model
Directly ", the orientation or position relationship of the instruction such as " level ", " interior ", " outward " are, based on orientation shown in the drawings or position relationship, to be only
Described with simplified for the ease of description the utility model, must had rather than the device or element for indicating or implying meaning specific
Orientation, with specific azimuth configuration and operation, therefore it is not intended that to limitation of the present utility model.Additionally, term " the
One ", " second ", " the 3rd " are only used for describing purpose, and it is not intended that indicating or implying relative importance.
, it is necessary to explanation, unless otherwise clearly defined and limited, term " is pacified in description of the present utility model
Dress ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected, or be detachably connected, or integratedly
Connection;Can mechanically connect, or electrically connect;Can be joined directly together, it is also possible to be indirectly connected to by intermediary,
Can be two connections of element internal.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition
Concrete meaning of the language in the utility model.
The utility model embodiment provides a kind of bulking system, wherein:The bulking system that Fig. 1 is provided for the utility model
Structural representation;The structural representation of the bulking system panel that Fig. 2 is provided for the utility model;Fig. 3 is carried for the utility model
The system control principle block diagram of the bulking system of confession.
As shown in Figures 1 to 3, bulking system includes solid filling mechanism, filling liquid mechanism, Weighing mechanism 001, panel
002 and controller 003;Controller 003 is electrically connected with solid filling mechanism, filling liquid mechanism respectively;Weighing mechanism 001 is located at
Solid filling mechanism is exported and filling liquid mechanism exports lower section, container package is placed on Weighing mechanism 001 and carrys out splicing, is weighed solid
Body material and liquid material, Weighing mechanism 001 are provided with weight sensor 011;Weight sensor 011 and panel 002 with control
Device processed 003 is electrically connected;Panel 002 is used to be input into filling parameter signal, and weight sensor 011 is used to detect Weighing mechanism 001
Weight signal, controller 003 controls the filling action of solid filling mechanism and filling liquid mechanism according to above-mentioned signal.
Traditional bulking system service efficiency is low, accuracy is low, it is necessary to manually reweigh goods on a standard scale to check for cheating when weighing, and expends a large amount of manpower things
Power;When addition is weighed, two kinds of materials are bad while be controlled, and can only first weigh solid material and weigh liquid material again, then enter
Row is quantitative, it is necessary to weigh repeatedly, intelligence degree is low.The bulking system intelligence degree that the present embodiment is provided is high, by original 20
The personal one day amount of labour is reduced to two people amount of labour of a day, greatlys save labour.Meanwhile, to weight per unit length bag
Dress and safety and sanitation have obtained essence solution, and the figure to material is also guaranteed, and realizes the accurate title to double materials
Amount with it is filling.
Wherein, panel 002 can be touch screen, or the other forms such as button, it is preferable that panel 002 is touch-control
Screen.
In the alternative of the present embodiment, as shown in Figures 1 to 3, solid filling mechanism includes cylinder body 004, spiral handspike
005 and filling motor 006;Cylinder body 004 is provided with charging aperture, and the outlet of cylinder body 004 is provided with discharging joint 007, and spiral handspike 005 sets
It is placed in the inner chamber of cylinder body 004, filling motor 006 drives the axis of rotation of spiral handspike 005;Filling motor 006 and controller 003
Electrical connection.In the present embodiment, weight sensor 011 detects the weight signal on Weighing mechanism 001 and is translated into telecommunications
Number transmit to controller 003, the parameter signal that the signal that controller 003 detects weight sensor 011 is input into panel 002
Compare, and the rotation according to the filling motor 006 of output control and rotating speed, can be with the flow of precise control solid material.
In the alternative of the present embodiment, as shown in Figures 1 to 3, liquid-filling machine includes fuel tank 008;Fuel tank 008 is provided with
Oil pipe 081, the one end of oil pipe 081 connection fuel tank 008, the other end is located at discharging joint 007, and oil pipe 081 is provided with oil pump 082,
For conveying the liquid material in fuel tank 008;Oil pump 082 is electrically connected with controller 003.In the present embodiment, filled for liquid
The control of part is filled, panel 002 input time parameter controls volume read-out, controller 003 to join according to the time by time parameter
The rotation of number control oil pump.Addition of the bulking system of the present embodiment to the double materials of solid-liquid carries out Synchronization Control, time parameter control
Volume read-out processed, weight parameter regulates and controls the addition of solid material, completes filling when the gross weight of double materials reaches setting numerical value,
Realize the synchronous intelligentization control of double materials.
In the alternative of the present embodiment, as shown in Figures 1 to 3, solid filling mechanism is provided with rabbling mechanism 009, stirs
Mixing mechanism 009 includes charging basket 091, agitating shaft 092 and stirring motor 093;The top of charging basket 091 is provided with charging aperture, and lower section is provided with out
Material mouth, the discharging opening of charging basket 091 is connected with the charging aperture of cylinder body 004;Agitating shaft 092 is arranged in the inner chamber of charging basket 091, agitating shaft
The coiling of 092 periphery has spiral;Stirring motor 093 drives agitating shaft 092 to rotate;Panel 002 is located at the outside of charging basket 091.In this reality
Apply in example, charging basket 091 is provided with rabbling mechanism 009 in inner chamber, solid material is carried out it is canned before first it is stirred, favorably
In the mixing of material.
In the alternative of the present embodiment, as shown in Figures 1 to 3, the periphery of agitating shaft 092 is provided with puddle support 094, puddle support
094 is in lattice-shaped.In the present embodiment, charging basket is wide about 091, and periphery adds on the basis of agitating shaft 092, agitating auger
Lattice-shaped puddle support 094, makes the rectangular shape of whole rabbling mechanism 009, is rotated along the axis of charging basket 091, makes the periphery of charging basket 091 all
Can be sufficiently agitated, not stay dead angle.
In the alternative of the present embodiment, as shown in Figures 1 to 3, stirring motor 093 is electrically connected with controller 003, control
The mixing parametric signal control stirring motor 093 that device 003 is input into according to panel 002 is rotated.Wherein, may be used also under stirring motor 093
To be connected with decelerator.The present embodiment can control whipping process by controller 003, adjust mixing time and speed, make stirring
Action is more intelligent.
In the alternative of the present embodiment, as shown in Figures 1 to 3, controller 003 is provided with counting module, for recording weight
Quantity sensor 011 detects weight signal and reaches the number information sent after the parameter signal of setting, and is displayed in panel 002
On.The bulking system of the embodiment can not only precise control mass flow, realize being precisely weighed, and be also equipped with production meter
The functions such as number, whole day production capacity statistics, further simplify production management statistical work.
In the alternative of the present embodiment, as shown in Figures 1 to 3, controller 003 is additionally provided with detection module, detection module
Alarm (not shown) is connected with, detection module is used for the error range of the weight signal of sense weight sensor 011, and controls
Alarm equipment alarm.In the present embodiment, detection module is used to compare weight signal and panel that weight sensor 011 is detected
The parameter signal of 002 setting, and control alarm is alarmed when comparative result exceedes certain error scope.Filling measurement is not
Required precision, the work of equipment automatic pause are reached, and is alarmed.
In the alternative of the present embodiment, as shown in figure 3, bulking system also include A/D converter, A/D converter with
Controller 003 is electrically connected;The transformation frequency of A/D converter is 120 times/second.The A/D converter high precision that the present embodiment is used,
Make material-filling weight more accurate.
In the alternative of the present embodiment, as shown in figure 3, bulking system also includes frequency converter, frequency converter one end and control
Device processed 003 is electrically connected, and the other end is electrically connected with filling motor 006, the working power frequency for changing filling motor 006, right
Motor plays a protective role.
The bulking system intelligence degree that the present embodiment is provided is high, easy to operate, can be with the double material streams of precise control solid-liquid
Amount, realizes being precisely weighed, and saves labour, and service efficiency is high, realizes that integration is weighed automatically filling.
Finally it should be noted that:Various embodiments above is only used to illustrate the technical solution of the utility model, rather than it is limited
System;Although being described in detail to the utility model with reference to foregoing embodiments, one of ordinary skill in the art should
Understand:It can still modify to the technical scheme described in foregoing embodiments, or to which part or whole
Technical characteristic carries out equivalent;And these modifications or replacement, the essence of appropriate technical solution is departed from this practicality newly
The scope of each embodiment technical scheme of type.
Claims (10)
1. a kind of bulking system, it is characterised in that including solid filling mechanism, filling liquid mechanism, Weighing mechanism, panel and control
Device processed;
The controller is electrically connected with the solid filling mechanism, filling liquid mechanism respectively;
The Weighing mechanism is located at solid filling mechanism outlet and the filling liquid mechanism exports lower section, solid for weighing
Body material and liquid material, the Weighing mechanism are provided with weight sensor;
The weight sensor and the panel are electrically connected with the controller;
The panel is used to be input into filling parameter signal, and the weight sensor is used to detect the weight letter of the Weighing mechanism
Number, the controller controls the filling action of the solid filling mechanism and the filling liquid mechanism according to the signal.
2. bulking system according to claim 1, it is characterised in that the solid filling mechanism includes that cylinder body, spiral are pushed away
Bar and filling motor;
The cylinder body is provided with charging aperture, and the outlet of the cylinder body is provided with discharging joint, and the spiral handspike is arranged at the cylinder
In intracoelomic cavity, the filling motor drives the axis of rotation of the spiral handspike;
The filling motor is electrically connected with the controller.
3. bulking system according to claim 2, it is characterised in that the liquid-filling machine includes fuel tank;
The fuel tank is provided with oil pipe, and described oil pipe one end connects the fuel tank, and the other end is located at the discharging joint, the oil
Pipe is provided with oil pump, for conveying the liquid material in the fuel tank;
The oil pump is electrically connected with the controller.
4. bulking system according to claim 2, it is characterised in that the solid filling mechanism is provided with rabbling mechanism,
The rabbling mechanism includes charging basket, agitating shaft and stirring motor;
The charging basket top is provided with charging aperture, and lower section is provided with discharging opening, the discharging opening of the charging basket and the institute of the cylinder body
Charging aperture is stated to be connected;
The agitating shaft is arranged in the charging basket inner chamber, and the agitating shaft periphery coiling has spiral;
The stirring motor drives the agitating shaft to rotate;
The panel is located at the outside charging basket.
5. bulking system according to claim 4, it is characterised in that the agitating shaft periphery is provided with puddle support, described to stir
Frame is mixed in lattice-shaped.
6. bulking system according to claim 4, it is characterised in that the stirring motor is electrically connected with the controller,
The mixing parametric signal that the controller is input into according to the panel controls the stirring motor to rotate.
7. the bulking system according to claim any one of 1-6, it is characterised in that the controller is provided with counting module,
Weight signal is detected for recording the weight sensor and reaches the number information sent after the parameter signal of setting, and shown
On the panel.
8. bulking system according to claim 7, it is characterised in that the controller is additionally provided with detection module, the inspection
Survey module and be connected with alarm, the detection module is used to detect the error range of the weight sensor weight signal, and controls
The alarm equipment alarm.
9. the bulking system according to claim any one of 1-6, it is characterised in that also include:A/D converter, the A/D
Converter is electrically connected with the controller;
The transformation frequency of the A/D converter is 120 times/second.
10. the bulking system according to claim any one of 1-6, it is characterised in that also include:Frequency converter, the frequency conversion
Device one end electrically connects with the controller, and one end electrically connects with the filling motor, the work for changing the filling motor
Supply frequency.
Priority Applications (1)
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CN201621080289.3U CN206218272U (en) | 2016-09-26 | 2016-09-26 | Bulking system |
Applications Claiming Priority (1)
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CN201621080289.3U CN206218272U (en) | 2016-09-26 | 2016-09-26 | Bulking system |
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CN206218272U true CN206218272U (en) | 2017-06-06 |
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ID=58782205
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107914903A (en) * | 2017-11-08 | 2018-04-17 | 天津金泰盛世石化设备有限公司 | A kind of canned system and its control method automatically controlled |
CN114620666A (en) * | 2022-03-31 | 2022-06-14 | 上海德采包装机械股份有限公司 | Intelligent semisolid sauce feeding machine |
CN116968961A (en) * | 2023-09-22 | 2023-10-31 | 琥崧智能装备(太仓)有限公司 | Packaging system |
CN114620666B (en) * | 2022-03-31 | 2024-06-07 | 上海德采包装机械股份有限公司 | Semisolid sauce intelligent feeding machine |
-
2016
- 2016-09-26 CN CN201621080289.3U patent/CN206218272U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107914903A (en) * | 2017-11-08 | 2018-04-17 | 天津金泰盛世石化设备有限公司 | A kind of canned system and its control method automatically controlled |
CN114620666A (en) * | 2022-03-31 | 2022-06-14 | 上海德采包装机械股份有限公司 | Intelligent semisolid sauce feeding machine |
CN114620666B (en) * | 2022-03-31 | 2024-06-07 | 上海德采包装机械股份有限公司 | Semisolid sauce intelligent feeding machine |
CN116968961A (en) * | 2023-09-22 | 2023-10-31 | 琥崧智能装备(太仓)有限公司 | Packaging system |
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