CN116968961A - Packaging system - Google Patents
Packaging system Download PDFInfo
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- CN116968961A CN116968961A CN202311225991.9A CN202311225991A CN116968961A CN 116968961 A CN116968961 A CN 116968961A CN 202311225991 A CN202311225991 A CN 202311225991A CN 116968961 A CN116968961 A CN 116968961A
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- ton bag
- bag
- cylinder
- packaging machine
- conveyor
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 193
- 239000000463 material Substances 0.000 claims abstract description 103
- 230000007246 mechanism Effects 0.000 claims description 130
- 238000005303 weighing Methods 0.000 claims description 44
- 238000005056 compaction Methods 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 6
- 230000003213 activating effect Effects 0.000 claims description 3
- 230000009471 action Effects 0.000 abstract description 10
- 230000006872 improvement Effects 0.000 description 10
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 238000007872 degassing Methods 0.000 description 3
- 238000012858 packaging process Methods 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 238000012552 review Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/10—Methods of, or means for, filling the material into the containers or receptacles by rotary feeders
- B65B1/12—Methods of, or means for, filling the material into the containers or receptacles by rotary feeders of screw type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/20—Reducing volume of filled material
- B65B1/22—Reducing volume of filled material by vibration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/20—Reducing volume of filled material
- B65B1/26—Reducing volume of filled material by pneumatic means, e.g. suction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
- B65B1/34—Adjusting weight by trickle feed
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Basic Packing Technique (AREA)
Abstract
The application relates to the technical field of packaging, in particular to a packaging system. The application aims to solve the problems of low packaging efficiency caused by the fact that a ton bag and a small bag are respectively provided with a material conveying device in the prior art. The packaging system comprises a screw conveyor, a ton bag packaging machine, a small bag packaging machine and a control device, wherein the screw conveyor is provided with a first screw blade and a second screw blade which are opposite in rotation direction, a material distributing port is opposite to the first screw blade and the second screw blade at the same time, and the control device controls a driving motor to rotate positively or reversely, so that materials entering from the material distributing port can reach a first material outlet under the action of the first screw blade or reach a second material outlet under the action of the second screw blade, and further the ton bag packaging machine or the small bag packaging machine can be used for conveying materials. The ton bag packaging machine and the small bag packaging machine share one spiral conveyor for conveying materials, and when the ton bag packaging and the small bag packaging are switched, the materials do not need to be moved, so that the packaging efficiency is improved.
Description
Technical Field
The application relates to the technical field of packaging, in particular to a packaging system.
Background
In the process of packaging materials, the materials are generally classified into small bag packages and ton bag packages according to the weight of the packageable materials, the weight of the materials packaged by the small bag is different from a few grams to tens of kilograms, and the weight of the materials packaged by the ton bag is generally hundreds or thousands of kilograms. Ton bag packaging and pouch packaging are widely used in the industries of chemical industry, grain, medicine, plastics, lithium batteries and the like.
In the related art, a ton bag packaging machine needs to be configured for ton bag packaging, a small bag packaging machine needs to be configured for small bag packaging, a ton bag material conveying device and a small bag material conveying device are respectively configured, and when the ton bag packaging and the small bag packaging are switched, the materials need to be moved to the corresponding conveying devices, so that the packaging efficiency is low.
Disclosure of Invention
The application provides a packaging system which aims at solving the technical problems that in the prior art, a ton bag and a small bag are respectively provided with a material conveying device, and the packaging efficiency is low.
In order to achieve the above purpose, the present application adopts the following technical scheme:
the application provides a packaging system, which comprises a screw conveyor, a ton bag packaging machine, a small bag packaging machine and control equipment, wherein the screw conveyor is used for conveying small bags; the spiral conveyor comprises a driving motor, a conveying cylinder, a first rotating shaft, a first spiral blade and a second spiral blade, wherein the first spiral blade and the second spiral blade are spirally arranged on the first rotating shaft, the rotation directions of the first spiral blade and the second spiral blade are opposite, and the first rotating shaft, the first spiral blade and the second spiral blade are all positioned in the conveying cylinder; the conveying cylinder is provided with a first discharge hole, a second discharge hole and a material distributing hole, the material distributing hole is opposite to the first spiral blade and the second spiral blade at the same time, and the first discharge hole and the second discharge hole are respectively arranged at two ends of the conveying cylinder; the driving motor is connected with the first rotating shaft, and the driving motor is configured to rotate positively and reversely; the control equipment is electrically connected with the driving motor and controls the driving motor to rotate forwards or reversely so as to enable the first discharge port or the second discharge port to discharge; the ton bag packaging machine is provided with a first feeding port and a first feeding port, the first feeding port is communicated with the first discharging port, and the first feeding port is configured to be communicated with a ton bag; the pouch packaging machine is provided with a second feed inlet and a second feed inlet, the second feed inlet being in communication with the second discharge outlet, the second feed inlet being configured to communicate with a pouch.
Compared with the prior art, the packaging system provided by the application has the following advantages:
the packaging system comprises a screw conveyor, a ton bag packaging machine, a small bag packaging machine and control equipment, wherein the screw conveyor comprises a driving motor, a conveying cylinder, a first rotating shaft, a first spiral blade and a second spiral blade, a first discharge hole, a second discharge hole and a material distributing hole are formed in the conveying cylinder, the material distributing hole is opposite to the first spiral blade and the second spiral blade through the arrangement of the opposite rotating directions of the first spiral blade and the second spiral blade, the control equipment controls the driving motor to rotate positively or reversely, and therefore materials entering from the material distributing hole can reach the first discharge hole under the action of the first spiral blade and also can reach the second discharge hole under the action of the second spiral blade, and further materials can be conveyed for the ton bag packaging machine or the small bag packaging machine. According to the packaging system provided by the embodiment of the application, the ton bag packaging machine and the small bag packaging machine share one spiral conveyor for conveying materials, so that the materials do not need to be moved when the ton bag packaging and the small bag packaging are switched, and the packaging efficiency is improved; the equipment of the packaging system can be reduced, the occupied space for installation is small, and the packaging investment cost is reduced. And moreover, the ton bag packaging machine is controlled to feed ton bags by using the control equipment, and the small bag packaging machine is controlled to feed small bags, so that the packaging efficiency is improved.
As an improvement of the above-mentioned packaging system of the present application, the ton bag packaging machine includes a ton bag distributing mechanism, a ton bag fixing mechanism, a first weighing mechanism, and a compaction mechanism; the ton bag distributing mechanism is provided with the first feeding port and the first feeding port, the ton bag fixing mechanism is arranged below the ton bag distributing mechanism and is configured to fix the ton bag so as to enable the ton bag to be communicated with the first feeding port; the compaction mechanism is positioned below the ton bag fixing mechanism and is used for bearing the ton bags; the first weighing mechanism is used for weighing the ton bags; the control equipment is respectively and electrically connected with the ton bag distributing mechanism, the ton bag fixing mechanism, the first weighing mechanism and the compaction mechanism, and is used for controlling the ton bag fixing mechanism to fix the ton bag and controlling the ton bag distributing mechanism to operate so as to convey the material of the first feed inlet to the ton bag through the first feed inlet; the control equipment also controls the compaction mechanism to vibrate the ton bag; the control equipment is also used for controlling the ton bag distributing mechanism to shut down when the current weight of the ton bag weighed by the first weighing mechanism is equal to the calibrated weight of the ton bag.
As an improvement of the packaging system, the ton bag distributing mechanism comprises a first distributing cylinder, a first conveyor, a second conveyor and a third conveyor; the first material distributing cylinder comprises a first cylinder body, a second cylinder body and a third cylinder body, the axial direction of the first cylinder body, the axial direction of the second cylinder body and the axial direction of the third cylinder body are all parallel, the second cylinder body and the third cylinder body are arranged in the same horizontal plane, and the first cylinder body is positioned at the middle position above the second cylinder body and the third cylinder body; the top side of the first cylinder is provided with the first feeding port, the bottom side of the first cylinder is respectively communicated with the second cylinder and the third cylinder through intermediate pipelines, and the bottom sides of the second cylinder and the third cylinder are respectively communicated with the first feeding port; at least part of the first conveyor is arranged in the first cylinder, at least part of the second conveyor is arranged in the second cylinder, and at least part of the third conveyor is arranged in the third cylinder; the control device is electrically connected with the first conveyor, the second conveyor and the third conveyor respectively, and is configured to control the first conveyor to convey the material of the first feeding port to the intermediate pipeline, and control the second conveyor and the third conveyor to convey the material of the intermediate pipeline to the first feeding port.
As an improvement of the above packaging system of the present application, the first conveyor includes a first motor, a first spiral rotating shaft, and a first spiral conveying blade, the first motor is connected with the first spiral rotating shaft, the first spiral conveying blade is mounted on the first spiral rotating shaft, and the first spiral rotating shaft and the first spiral conveying blade are located in the first cylinder; the first motor is electrically connected with the control equipment; the second conveyor comprises a second motor, a second spiral rotating shaft and a second spiral conveying blade, the second motor is connected with the second spiral rotating shaft, the second spiral conveying blade is arranged on the second spiral rotating shaft, and the second spiral rotating shaft and the second spiral conveying blade are positioned in the second cylinder; the second motor is electrically connected with the control equipment; the third conveyor comprises a third motor, a third rotating shaft and a third spiral conveying blade, the third motor is connected with the third rotating shaft, the third spiral conveying blade is arranged on the third rotating shaft, and the third rotating shaft and the third spiral conveying blade are positioned in the third cylinder; the third motor is electrically connected with the control equipment; the pitch of the third screw conveying blade is smaller than that of the second screw conveying blade, and the outer diameter of the third screw conveying blade is smaller than that of the second screw conveying blade.
As an improvement of the above packaging system of the present application, when the ratio of the current weight of the ton bag weighed by the first weighing mechanism to the calibrated weight of the ton bag is less than or equal to a preset ratio, the control device controls the first motor to operate at a first rotation speed, controls the second motor to start, and controls the third motor to shut down; when the ratio of the current weight of the ton bag weighed by the first weighing mechanism to the calibrated weight of the ton bag is larger than the preset ratio, the control equipment controls the first motor to operate according to the second rotating speed, controls the second motor to be powered off, and controls the third motor to be started; the second rotational speed is less than the first rotational speed.
As an improvement of the packaging system of the application, the ton bag fixing mechanism comprises a hook component and a clamping component; the hook assembly comprises a hook and a first air cylinder, and the output end of the first air cylinder is connected with the hook; the control equipment is electrically connected with the first air cylinder, and controls the output end of the first air cylinder to extend or retract so as to hang the hanging strip of the ton bag or release the hanging strip; the clamping assembly comprises a fixed sleeve ring, an air bag and a gas driving device, wherein the gas driving device is communicated with the air bag, the fixed sleeve ring is fixed on the outer side of a first feeding pipe forming the first feeding port, and the air bag is positioned on the inner side of the fixed sleeve ring; the control equipment is electrically connected with the gas driving device, and controls the gas driving device to inflate the air bag so as to press the bag opening of the ton bag on the fixed sleeve ring, and the air bag forms a material passing opening; or the control equipment controls the gas driving device to pump out the gas in the air bag so as to enable the mouth of the ton bag to fall off from the fixed sleeve ring.
As an improvement of the above-described packaging system of the present application, the tap mechanism includes a vibration motor, a tray for supporting the ton bag, and the tray is connected to the vibration motor, and a plurality of elastic supports elastically supporting the tray, and the plurality of elastic supports are arranged at intervals along a circumferential direction of the tray; the control equipment is electrically connected with the vibrating motor, and the control equipment controls the vibrating motor to start when the ton bag is fed.
As an improvement of the above-mentioned packaging system of the present application, the pouch packaging machine includes a pouch dispensing mechanism, a pouch securing mechanism, and a second weighing mechanism; the small bag distributing mechanism comprises a second distributing cylinder and a fourth conveyor, the second distributing cylinder is provided with a second feeding port and a second feeding port, at least part of the fourth conveyor is arranged in the second distributing cylinder, the control equipment is electrically connected with the fourth conveyor, and the control equipment is used for controlling the fourth conveyor to convey the materials of the second feeding port to the second feeding port; the control equipment is also electrically connected with the small bag fixing mechanism and the second weighing mechanism, and is used for receiving the current weight of the small bag weighed by the second weighing mechanism, controlling the fourth conveyor to be closed when the current weight of the small bag is equal to the calibrated weight of the small bag, and controlling the small bag fixing mechanism to release the small bag; the control device is further configured to control the pouch securing mechanism to secure and open the mouth of the pouch prior to activating the fourth conveyor.
As an improvement of the packaging system, the pouch fixing mechanism comprises a first clamping jaw, a second clamping jaw and a second air cylinder, wherein one end of the first clamping jaw is hinged with one end of the second clamping jaw, the fixed end of the second air cylinder is connected with the first clamping jaw, and the output end of the second air cylinder is connected with the second clamping jaw; the first clamping jaw and the second clamping jaw form a clamping space; the second feed division cylinder is provided with a second feed pipe, the second feed pipe forms the second feed port, and the second feed pipe is positioned in the clamping space; the control device is electrically connected with the second air cylinder, and the control device controls the second air cylinder to stretch and retract, so that the first clamping jaw and the second clamping jaw rotate relative to each other, the pocket mouth of the small bag is clamped on the outer side of the second feeding pipe, or the first clamping jaw and the second clamping jaw rotate away from each other, and the pocket mouth of the small bag is released from the second feeding pipe.
As an improvement of the above-mentioned packaging system of the present application, the packaging system further comprises a first rechecking device, a first packaging machine, a second rechecking device, and a second packaging machine; the first packaging machine is arranged on one side, away from the small bag packaging machine, of the ton bag packaging machine, the first rechecking device is arranged between the first packaging machine and the ton bag packaging machine and is used for detecting the weight of the ton bag, and the first packaging machine is configured to package the ton bag; the second packaging machine is arranged on one side, away from the ton bag packaging machine, of the small bag packaging machine, the second rechecking device is arranged between the second packaging machine and the small bag packaging machine and is used for detecting the weight of the small bag, and the second packaging machine is configured to package the small bag.
Drawings
In order to more clearly illustrate the embodiments of the application or the technical solutions in the prior art, the drawings which are required to be used in the embodiments of the application or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only a part of the embodiments of the application, these drawings and the written description are not intended to limit the scope of the inventive concept in any way, but rather to illustrate the inventive concept to a person skilled in the art by referring to specific embodiments, from which other drawings can also be obtained without inventive effort to a person skilled in the art.
FIG. 1 is a front view of a packaging system provided in an embodiment of the present application;
FIG. 2 is an exploded view of a screw conveyor according to an embodiment of the present application;
fig. 3 is a schematic structural view of a ton bag packaging machine according to an embodiment of the present application;
fig. 4 is a front view of a ton bag packaging machine according to an embodiment of the present application;
fig. 5 is a top view of a ton bag packaging machine according to an embodiment of the present application;
fig. 6 is a front view of a pouch packaging machine provided by an embodiment of the present application.
Reference numerals illustrate:
100: a screw conveyor; 110: a driving motor; 120: a delivery cylinder; 121: a first discharge port; 122: a second discharge port; 123: a material distributing port; 130: a first rotating shaft; 140: a first helical blade; 150: a second helical blade; 160: an end plate; 200: ton bag packaging machine; 201: a first feed port; 202: a first feed port; 203: an intermediate pipe; 210: ton bag dividing mechanism; 211: a first feed dividing cylinder; 2111: a first cylinder; 2112: a second cylinder; 2113: a third cylinder; 2114: a degassing port; 212: a first conveyor; 2121: a first motor; 2122: a second helical rotation shaft; 2123: a first screw conveyor blade; 213: a second conveyor; 2131: a second motor; 214: a third conveyor; 2141: a third motor; 220: a ton bag fixing mechanism; 221: a hook assembly; 2211: a first cylinder; 2212: a hook; 222: a clamping assembly; 2221: a fixed collar; 230: a first weighing mechanism; 231: a first bracket; 240: a compaction mechanism; 241: a vibration motor; 242: a tray; 243: an elastic support; 244: a connecting bracket; 250: a first fixing frame; 300: a pouch packaging machine; 301: a second feed inlet; 302: a second feeding port; 310: a pouch distributing mechanism; 311: a second feed divider; 312: a fourth motor; 320: a pouch securing mechanism; 321: a first jaw; 322: a second jaw; 323: a second cylinder; 330: a second weighing mechanism; 331: a second bracket; 340: the second fixing frame; 410: a first rechecking device; 420: a second packaging machine; 430: a palletizing device; 500: a ton bag; 510: a hanging belt.
Detailed Description
In the process of packaging materials, the materials are generally classified into small bag packages and ton bag packages according to the weight of the packageable materials, the weight of the materials packaged by the small bag is different from a few grams to tens of kilograms, and the weight of the materials packaged by the ton bag is generally hundreds or thousands of kilograms. Ton bag packaging and pouch packaging are widely used in the industries of chemical industry, grain, medicine, plastics, lithium batteries and the like. In the related art, a ton bag packaging machine is required to be configured for ton bag packaging, a small bag packaging machine is required to be configured for small bag packaging, a ton bag material conveying device and a small bag material conveying device are respectively configured, and when the ton bag packaging and the small bag packaging are switched, the materials are required to be moved to the corresponding conveying devices, so that the packaging efficiency is low; and the equipment is numerous, the installation occupation space is large, and the packaging input cost is large.
In view of the above, the embodiment of the application is provided with the screw conveyor and is communicated with the ton bag packaging machine and the small bag packaging machine, and the screw blades are arranged into two sections with opposite rotation directions, and the forward and reverse rotation of the driving motor are controlled to respectively convey materials for the ton bag packaging machine and the small bag packaging machine, so that the materials do not need to be moved when the ton bag packaging machine and the small bag packaging machine are switched, and the packaging efficiency is improved; the ton bag packaging machine and the small bag packaging machine share the spiral conveyor for conveying materials, so that equipment of a packaging system is reduced, the occupied space for installation is small, and the packaging investment cost is reduced.
Embodiments of the present application are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present application and should not be construed as limiting the application.
Fig. 1 is a front view of a packaging system provided in an embodiment of the present application.
With reference to fig. 1, an embodiment of the present application provides a packaging system comprising: the control device is electrically connected with the screw conveyor 100, the ton bag packaging machine 200 and the small bag packaging machine 300 respectively, so that the screw conveyor 100 is controlled to selectively convey materials to the ton bag packaging machine 200 and the small bag packaging machine 300, the ton bag packaging machine 200 is controlled to convey the materials into the ton bag 500, and the small bag packaging machine 300 is controlled to convey the materials into the small bag.
The packaging system of the present embodiment further includes a first review device 410, a first packaging machine, a second review device, and a second packaging machine 420.
The first packaging machine is arranged on one side of the ton bag packaging machine 200, which is away from the small bag packaging machine 300, the first rechecking device 410 is arranged between the first packaging machine and the ton bag packaging machine 200, the first rechecking device 410 is used for detecting the weight of the ton bag, ensuring that the weight of the materials in the ton bag is within a preset range of the set weight, the first rechecking device 410 can be provided with a display screen, and manually confirming whether the weight of the materials in the ton bag is within the preset range of the set weight; alternatively, the first rechecking device 410 is electrically connected to the control device, and the control device confirms whether the weight of the material in the ton bag is within the preset range of the set weight. The first packaging machine is configured to package the ton bag 500, and the packaging manner may be determined according to the material type of the ton bag, which is not limited herein.
For the transfer between the ton bag packer 200 and the first reinspection device 410, the transfer between the first reinspection device 410 and the first packaging machine, this can be achieved by a transfer device, for example a roller bed transfer; the transmission can also be realized by using equipment such as a forklift.
The second packaging machine 420 is arranged on one side of the pouch packaging machine 300, which is away from the ton pouch packaging machine 200, the second rechecking device is arranged between the second packaging machine 420 and the pouch packaging machine 300, the second rechecking device is used for detecting the weight of the pouch, ensuring that the weight of the material in the pouch is within the preset range of the set weight, the second rechecking device can be provided with a display screen, and manually confirming whether the weight of the material in the pouch is within the preset range of the set weight; or the second rechecking device is electrically connected with the control device, and the control device confirms whether the weight of the materials in the small bag is within the preset range of the set weight. The second packaging machine 420 is configured to package the pouch in a manner determined according to the type of material of the pouch, and embodiments of the present application are not limited herein.
After the small bags are packaged, the small bags filled with materials can be stacked by adopting the stacking device 430, so that manual carrying is not needed, and the operation efficiency is improved.
Fig. 2 is an exploded view of a screw conveyor according to an embodiment of the present application.
Referring to fig. 2, the screw conveyor 100 according to the embodiment of the present application includes a driving motor 110, a conveying cylinder 120, a first rotating shaft 130, a first helical blade 140 and a second helical blade 150, where the first helical blade 140 and the second helical blade 150 are spirally disposed on the first rotating shaft 130, and the first helical blade 140 and the second helical blade 150 are in opposite directions, and the first rotating shaft 130, the first helical blade 140 and the second helical blade 150 are located in the conveying cylinder 120, and two ends of the conveying cylinder 120 are provided with end plates 160 to seal two ends of the conveying cylinder 120, and sealing structures, such as oil seals, air seals, etc., are disposed between the end plates 160 and the conveying cylinder 120, so as to ensure tightness of the first rotating shaft 130 at the end of the conveying cylinder 120.
The conveying cylinder 120 is provided with a first discharging hole 121, a second discharging hole 122 and a material distributing hole 123, the material distributing hole 123 is opposite to the first helical blade 140 and the second helical blade 150, and optionally, the material distributing hole 123 is arranged at the middle position of the conveying cylinder 120. The first discharge port 121 and the second discharge port 122 are respectively disposed at two ends of the conveying cylinder 120, wherein the first discharge port 121 is located at one end of the first helical blade 140 facing away from the second helical blade 150, and the second discharge port 122 is located at one end of the second helical blade 150 facing away from the first helical blade 140. In this way, the material entering through the material dividing opening 123 may reach the first material outlet 121 under the action of the first helical blade 140, or may reach the second material outlet 122 under the action of the second helical blade 150.
The driving motor 110 is connected to the first shaft 130, and the driving motor 110 is configured to rotate in a forward direction and in a reverse direction.
The control device is electrically connected with the driving motor 110, and the control device controls the driving motor 110 to rotate forward or reversely so as to enable the first discharging hole 121 or the second discharging hole 122 to discharge, so that materials can be selectively conveyed for the ton bag packaging machine 200 or the small bag packaging machine 300.
The control device is also electrically connected to the ton bag packer 200 and the pouch packer 300, respectively, to control the ton bag packer 200 to feed ton bags and the pouch packer 300 to feed pouches.
Thus, the screw conveyor 100 according to the embodiment of the application includes the driving motor 110, the conveying cylinder 120, the first rotating shaft 130, the first screw blade 140 and the second screw blade 150, the conveying cylinder 120 is provided with the first discharge port 121, the second discharge port 122 and the material distributing port 123, by setting opposite rotation directions of the first screw blade 140 and the second screw blade 150, and the material distributing port 123 is opposite to the first screw blade 140 and the second screw blade 150 at the same time, and the control device controls the driving motor 110 to rotate forward or reverse, so that the material entering from the material distributing port 123 can reach the first discharge port 121 under the action of the first screw blade 140, and also can reach the second discharge port 122 under the action of the second screw blade 150, and further, the material is optionally conveyed for the ton bag packaging machine 200 or the small bag packaging machine 300. According to the packaging system provided by the embodiment of the application, the ton bag packaging machine 200 and the small bag packaging machine 300 share one spiral conveyor 100 for conveying materials, so that the materials do not need to be moved when the ton bag packaging and the small bag packaging are switched, and the packaging efficiency is improved; the equipment of the packaging system can be reduced, the occupied space for installation is small, and the packaging investment cost is reduced. And, utilize the control equipment to control ton bag packagine machine 200 to pay-off for ton bag, control pouch packagine machine 300 to pay-off for the pouch, do benefit to the improvement packing efficiency.
Fig. 3 is a schematic structural view of a ton bag packaging machine according to an embodiment of the present application; fig. 4 is a front view of a ton bag packaging machine according to an embodiment of the present application; fig. 5 is a top view of a ton bag packaging machine according to an embodiment of the present application.
Referring to fig. 3 to 5, a ton bag packing machine 200 according to an embodiment of the present application is provided with a first feed port 201 and a first feed port 202, the first feed port 201 communicates with a first discharge port 121, the first feed port 202 is configured to communicate with a ton bag 500, and the material from the first discharge port 121 entering the first feed port 201 enters the ton bag 500 through the first feed port 202 under the action of the ton bag packing machine 200.
The ton bag packaging machine 200 according to the embodiment of the present application includes a ton bag distributing mechanism 210, a ton bag fixing mechanism 220, a first weighing mechanism 230, a tap mechanism 240, and a first fixing frame 250. The first holder 250 has a cubic frame structure.
The ton bag separating mechanism 210 is mounted on the first mount 250, the ton bag separating mechanism 210 is provided with a first feed port 201 and a first feed port 202, the ton bag fixing mechanism 220 is disposed below the ton bag separating mechanism 210, and the ton bag fixing mechanism 220 is configured to fix the ton bag 500 so that the ton bag 500 communicates with the first feed port 202.
Optionally, a buffer bin is disposed between the first feed port 201 and the first distributing port 123, so as to temporarily store the materials, and avoid the shortage of the materials conveyed by the ton bag distributing mechanism 210.
The tap mechanism 240 is located below the ton bag securing mechanism 220 and is used to carry the ton bag 500, and to vibrate the ton bag 500 such that the gap between the materials within the ton bag 500 is reduced.
The first weighing mechanism 230 is used to weigh the ton bag 500, alternatively the first weighing mechanism 230 may be a load cell.
The control device is electrically connected with the ton bag distributing mechanism 210, the ton bag fixing mechanism 220, the first weighing mechanism 230 and the compaction mechanism 240 respectively, and also controls the ton bag fixing mechanism 220 to fix the ton bag 500 and controls the ton bag distributing mechanism 210 to operate so as to convey the material of the first feeding port 201 to the ton bag 500 through the first feeding port 202; the control device also controls the compaction mechanism 240 to vibrate the ton bag 500; the control device is further configured to control the ton bag distributing mechanism 210 to be turned off and control the driving motor to be turned off when the current weight of the ton bag 500 weighed by the first weighing mechanism 230 is equal to the calibrated weight of the ton bag 500.
According to the embodiment of the application, the ton bags 500 are fixed by the ton bag fixing mechanism 220 to ensure smooth conveying of materials, the ton bag distributing mechanism 210 is arranged to enable the materials to be conveyed from the first feeding port 201 to the first feeding port 202, the vibrating mechanism 240 is utilized to vibrate in the feeding process, so that gaps among the materials of the ton bags 500 are reduced, the first weighing mechanism 230 is arranged to weigh the current weight of the ton bags 500 in real time, the material loading process of the ton bags is automated, and the efficiency of the ton bags for packaging the materials is improved.
Referring again to fig. 3 to 5, the ton bag separating mechanism 210 includes a first separating cylinder 211, a first conveyor 212, a second conveyor 213, and a third conveyor 214.
The first barrel 211 includes a first barrel 2111, a second barrel 2112, and a third barrel 2113, the axial direction of the first barrel 2111, the axial direction of the second barrel 2112, and the axial direction of the third barrel 2113 are all parallel, the second barrel 2112 and the third barrel 2113 are arranged in the same horizontal plane, and the first barrel 2111 is located at an intermediate position above the second barrel 2112 and the third barrel 2113; the top side of the first cylinder 2111 is provided with a first feed inlet 201, the bottom side of the first cylinder 2111 is respectively communicated with the second cylinder 2112 and the third cylinder 2113 through an intermediate pipeline 203, the bottom sides of the second cylinder 2112 and the third cylinder 2113 are respectively communicated with the first feed inlet 202, and specifically, the bottom sides of the second cylinder 2112 and the third cylinder 2113 are provided with a first feed pipe which forms the first feed inlet 202. The first cylinder 2111, the second cylinder 2112 and the third cylinder 2113 are of a double-layer cylinder structure, a filtering structure is arranged between the outer cylinder and the inner cylinder, an opening is arranged on the inner cylinder, a degassing port 2114 is arranged on the outer cylinder, the degassing port 2114 is communicated with air pumping equipment, and air in the three cylinders is pumped under the action of the air pumping equipment so as to remove gas in materials, so that the packaging of the materials in the ton bag is more compact.
At least a portion of the first conveyor 212 is mounted in the first barrel 2111, at least a portion of the second conveyor 213 is mounted in the second barrel 2112, at least a portion of the third conveyor 214 is mounted in the third barrel 2113, and the conveyors power the movement of material in the barrels.
The control device is electrically connected to the first conveyor 212, the second conveyor 213 and the third conveyor 214, respectively, and is configured to control the first conveyor 212 to convey the material of the first feed port 201 to the intermediate conduit 203, and to control the second conveyor 213 and the third conveyor 214 to convey the material of the intermediate conduit 203 to the first feed port 202.
According to the ton bag distributing mechanism 210, the plurality of conveyors are arranged, so that the material conveying efficiency is improved.
The first conveyor 212 of the embodiment of the present application includes a first motor 2121, a first spiral rotating shaft 2122, and a first spiral conveying blade 2123, where the first motor 2121 is connected to the first spiral rotating shaft 2122, and the first spiral conveying blade 2123 is mounted on the first spiral rotating shaft 2122, and the first spiral conveying blade 2123 is arranged in a spiral shape. A first screw spindle 2122 and a first screw delivery blade 2123 are located within first cylinder 2111; the first motor 2121 is electrically connected to the control device, and under the control of the control main device, the first motor 2121 is started, shut down, or changes the rotation speed.
The second conveyor 213 includes a second motor 2131, a second spiral rotating shaft, and a second spiral conveying blade, where the second motor 2131 is connected to the second spiral rotating shaft, and the second spiral conveying blade is mounted on the second spiral rotating shaft and arranged in a spiral manner. The second screw spindle and the second screw conveyor blade are located within the second cylinder 2112; the second motor 2131 is electrically connected to a control device, and the second motor 2131 is started, shut down, or change rotational speed under control of the control master device.
The third conveyor 214 includes a third motor 2141, a third rotation shaft, and a third spiral conveying blade, where the third motor 2141 is connected to the third rotation shaft, and the third spiral conveying blade is mounted on the third rotation shaft and is spirally arranged. The third rotation shaft and third screw conveyor blade are located within third cylinder 2113; the third motor 2141 is electrically connected to the control device, and under the control of the control main device, the third motor 2141 is started, turned off, or the rotation speed is changed.
In the embodiment of the application, the pitch of the third screw conveying blade is smaller than that of the second screw conveying blade, and the outer diameter of the third screw conveying blade is smaller than that of the second screw conveying blade.
When the ratio of the current weight of the ton bag weighed by the first weighing mechanism 230 to the calibrated weight of the ton bag is less than or equal to the preset ratio, and the ratio of the current weight of the ton bag to the calibrated weight of the ton bag is less than or equal to 90%, the control device controls the first motor 2121 to operate at the first rotational speed, and controls the second motor 2131 to start, and controls the third motor 2141 to shut down.
When the ratio of the current weight of the ton bag weighed by the first weighing mechanism 230 to the calibrated weight of the ton bag is larger than the preset ratio, the control device controls the first motor 2121 to operate according to the second rotating speed, controls the second motor 2131 to be turned off, and controls the third motor 2141 to be started; the second rotational speed is less than the first rotational speed. For example, the first rotational speed may be 40 to 50r/min and the second rotational speed may be 5 to 10r/min.
Thus, the ton bag packaging machine 200 according to the embodiment of the present application, by controlling the rotation speed of the first motor 2121, and optionally enabling the second motor 2131 and the third motor 2141 to start, divides the ton bag packaging process into a fast feeding stage and a slow accurate feeding stage, so that the ton bag packaging process can be fed into the ton bag quickly, and can be fed slowly and accurately when the calibrated weight is reached quickly, so as to ensure the calibrated weight of the ton bag.
It should be noted that, during the actual feeding process, in order to increase the efficiency of feeding the ton bag, during the fast feeding period, the second motor 2131 and the third motor 2141 may both be started.
Referring to fig. 3 and 4, the ton bag securing mechanism 220 includes a hanger assembly 221 and a clamp assembly 222.
The hook assembly 221 comprises a hook 2212 and a first air cylinder 2211, and the output end of the first air cylinder 2211 is connected with the hook 2212; the control device is electrically connected with the first cylinder 2211, and the control device controls the output end of the first cylinder 2211 to extend or retract so as to hang the hanging belt 510 of the ton bag 500 or release the hanging belt 510. Specifically, the output end of the first cylinder 2211 is connected with the first end of the hook 2212, and the second end of the hook 2212 is bent upwards to form a hanging part so as to hang the sling 510; the middle part of the hook 2212 is hinged with a connecting piece, the connecting piece is connected with the first bracket 231, the output end of the first cylinder 2211 is retracted, the hook 2212 rotates around the hinged position, and the hanging part of the hook 2212 rotates downwards, so that the hanging belt 510 falls off from the hanging part; the output end of the first cylinder 2211 is extended, and the hanger 2212 is rotated upward around the hinge position, so that the hanging strip 510 is hung at the hanging portion.
Optionally, in combination with fig. 5, the hook assemblies 221 are provided with four, and the four hook assemblies 221 are distributed at four top corners of the first fixing frame 250, so as to improve the stability of fixing the ton bag.
The clamping assembly 222 includes a fixing collar 2221, an air bag, and a gas driving device in communication with the air bag, the fixing collar 2221 being fixed to the outside of the first feeding tube forming the first feeding port 202, and the air bag being located inside the fixing collar 2221.
The control device is electrically connected with the gas driving device, and controls the gas driving device to inflate the air bag so as to press the bag opening of the ton bag on the fixed sleeve ring 2221, the air bag forms a material passing opening, and the air bag is positioned at the outer side of the first feeding pipe; alternatively, the control device controls the gas driving device to draw out the gas in the airbag so that the mouth of the ton bag is detached from the fixing collar 2221. The fixing of ton bag sack is realized in this kind of setting, avoids the sack crooked in the feeding process, leads to the material scattering.
The first weighing mechanism 230 of the embodiment of the present application may include four weighing sensors, where the four weighing sensors are respectively disposed at the bottom end of the first bracket 231, and weigh the first bracket 231, the ton bag fixing mechanism 220, and the ton bag as a whole, so that the structure of the ton bag packaging machine 200 is simpler and the weighing of the ton bag is more convenient.
Referring to fig. 3 and 4, the tap mechanism 240 includes a vibration motor 241, a tray 242, a plurality of elastic supporting members 243, and a connection bracket 244, the tray 242 is used for supporting the ton bag 500, and the tray 242 is connected with the vibration motor 241, the plurality of elastic supporting members 243 elastically support the tray 242, and the plurality of elastic supporting members 243 are arranged at intervals along a circumference of the tray 242, and when the tray 242 is rectangular, the elastic supporting members 243 may be provided with four, and the four elastic supporting members 243 are disposed at four top corners of the tray 242.
Alternatively, the elastic support 243 may be an air spring.
The tray 242 and the elastic support 243 are not in the same plane, the connection bracket 244 is a zigzag bracket, and the elastic support 243 supports the tray 242 through the connection bracket 244.
The control device of the embodiment of the application is electrically connected with the vibration motor 241, and the control device controls the vibration motor 241 to start when the ton bag is fed so as to compact the materials in the ton bag.
Fig. 6 is a front view of a pouch packaging machine provided by an embodiment of the present application.
Referring to fig. 6, a pouch packaging machine 300 according to an embodiment of the present application is provided with a second inlet 301 and a second outlet 302, the second inlet 301 being in communication with the second outlet 122, the second outlet 302 being configured to communicate with a pouch. The material from the second outlet 122 into the second inlet 301 under the influence of the pouch packaging machine 300 enters the pouch through the second inlet 302.
Referring to fig. 6, a pouch packaging machine 300 according to an embodiment of the present application includes a pouch dispensing mechanism 310, a pouch securing mechanism 320, a second weighing mechanism 330, and a second mount 340, the second mount 340 providing mounting locations for the pouch dispensing mechanism 310, the pouch securing mechanism 320, and the second weighing mechanism 330.
The pouch distributing mechanism 310 comprises a second distributing cylinder 311 and a fourth conveyor, the second distributing cylinder 311 is provided with a second feeding port 301 and a second feeding port 302, at least part of the fourth conveyor is installed in the second distributing cylinder 311, a control device is electrically connected with the fourth conveyor, and the control device is used for controlling the fourth conveyor to convey materials of the second feeding port 301 to the second feeding port 302. The second division cylinder 311 is mounted on the second fixing frame 340.
The fourth conveyor comprises a fourth motor 312, a fourth spiral conveying blade and a fourth spiral rotating shaft, the fourth motor 312 is connected with the fourth spiral rotating shaft, the fourth spiral conveying blade is arranged on the fourth spiral rotating shaft, and the fourth spiral conveying blade is in spiral arrangement. The fourth spiral rotating shaft and the fourth spiral conveying blade are positioned in the second feed division cylinder 311; the fourth motor 312 is electrically connected to the control device, and under the control of the control main device, the fourth motor 312 is started, shut down or change the rotation speed. In the embodiment of the present application, the fourth motor 312 and the fourth screw shaft are connected by a belt transmission assembly.
The control device is further electrically connected to the pouch fixing mechanism 320 and the second weighing mechanism 330, and is configured to receive a current weight of the pouch weighed by the second weighing mechanism 330, and when the current weight of the pouch is equal to a calibrated weight of the pouch, control the fourth conveyor to close, and control the pouch fixing mechanism 320 to release the pouch; the control device is also used to control the pouch securing mechanism 320 to secure and open the mouth of the pouch prior to activating the fourth conveyor.
Optionally, the control device controls the fourth motor 312 to operate at the third rotational speed when the ratio of the current weight of the pouch to the nominal weight of the pouch is less than or equal to a preset ratio, for example, when the ratio of the current weight of the pouch to the nominal weight of the pouch is less than or equal to 90%; when the ratio of the current weight of the pouch to the nominal weight of the pouch is greater than the preset ratio, the control device controls the fourth motor 312 to operate at a fourth rotational speed; the fourth rotational speed is less than the third rotational speed.
So configured, the pouch packaging machine 300 according to the present embodiment of the present application divides the pouch packaging process into a fast feeding stage and a slow precise feeding stage by controlling the rotation speed of the fourth motor 312, so that the pouch can be fed into the pouch rapidly, and the pouch can be fed slowly and precisely when the calibrated weight is reached, thereby ensuring the calibrated weight of the pouch.
In the embodiment of the present application, the second weighing mechanism 330 may be a weighing sensor, and the pouch packaging machine of the embodiment of the present application further includes a second bracket 331, the second bracket 331 is L-shaped, a vertical portion of the second bracket 331 is connected to the second fixing frame 340, and a top end of the vertical portion of the second bracket 331 is provided with the weighing sensor, and a horizontal portion of the second bracket 331 is used for supporting a pouch. Thus, the second weighing mechanism 330 weighs the number of pouches and the second support 331 simultaneously, and the arrangement facilitates weighing of the pouches, which is beneficial for simplifying the structure of the pouch packaging machine 300.
With continued reference to fig. 6, the pouch fixing mechanism 320 includes a first jaw 321, a second jaw 322, and a second cylinder 323, one end of the first jaw 321 and one end of the second jaw 322 are hinged, and one end of the first jaw 321 and one end of the second jaw 322 are connected to a lifting mechanism through a hinge shaft, so that the pouch fixing mechanism 320 can be vertically lifted and lowered, adapting to pouches of different heights. The fixed end of the second air cylinder 323 is connected with the first clamping jaw 321, and the output end of the second air cylinder 323 is connected with the second clamping jaw 322; the first clamping jaw 321 and the second clamping jaw 322 form a clamping space, and the clamping space is annular, so that the pouch mouth of the pouch is convenient to fix.
The second feed cylinder 311 is provided with a second feed pipe forming a second feed port 302, which is located in the clamping space.
The control device is electrically connected with the second air cylinder 323, and the control device controls the second air cylinder 323 to stretch and retract so that the first clamping jaw 321 and the second clamping jaw 322 rotate relative to each other to clamp the bag mouth of the small bag on the outer side of the second feeding pipe, or so that the first clamping jaw 321 and the second clamping jaw 322 rotate away from each other to release the bag mouth of the small bag from the second feeding pipe.
According to the pouch packaging machine 300, a pouch distributing mechanism 310 is arranged to convey materials of a second feeding port 301 to a pouch through a second feeding port 302, and a pouch fixing mechanism 320 is arranged to fix the pouch port of the pouch, so that smooth feeding is ensured; by arranging the second weighing mechanism 330 to detect the weight of materials in the small bags in real time, automatic feeding of the small bags is realized, and packaging efficiency is improved.
In the above description, descriptions of the terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present application, and not for limiting the same; although the application has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the application.
Claims (10)
1. A packaging system, comprising: screw conveyor, ton bag packaging machine, pouch packaging machine and control equipment;
the spiral conveyor comprises a driving motor, a conveying cylinder, a first rotating shaft, a first spiral blade and a second spiral blade, wherein the first spiral blade and the second spiral blade are spirally arranged on the first rotating shaft, the rotation directions of the first spiral blade and the second spiral blade are opposite, and the first rotating shaft, the first spiral blade and the second spiral blade are all positioned in the conveying cylinder; the conveying cylinder is provided with a first discharge hole, a second discharge hole and a material distributing hole, the material distributing hole is opposite to the first spiral blade and the second spiral blade at the same time, and the first discharge hole and the second discharge hole are respectively arranged at two ends of the conveying cylinder; the driving motor is connected with the first rotating shaft, and the driving motor is configured to rotate positively and reversely;
The ton bag packaging machine is provided with a first feeding port and a first feeding port, the first feeding port is communicated with the first discharging port, and the first feeding port is configured to be communicated with a ton bag;
the pouch packaging machine is provided with a second feed port and a second feed port, the second feed port is communicated with the second discharge port, and the second feed port is configured to be communicated with a pouch;
the control equipment is electrically connected with the driving motor and controls the driving motor to rotate forwards or reversely so as to enable the first discharge port or the second discharge port to discharge;
the control equipment is also electrically connected with the ton bag packaging machine and the small bag packaging machine respectively so as to control the ton bag packaging machine to feed the ton bag and control the small bag packaging machine to feed the small bag.
2. The packaging system of claim 1, wherein the ton bag packaging machine comprises a ton bag dispensing mechanism, a ton bag securing mechanism, a first weighing mechanism, and a tap mechanism;
the ton bag distributing mechanism is provided with the first feeding port and the first feeding port, the ton bag fixing mechanism is arranged below the ton bag distributing mechanism and is configured to fix the ton bag so as to enable the ton bag to be communicated with the first feeding port;
The compaction mechanism is positioned below the ton bag fixing mechanism and is used for bearing the ton bags;
the first weighing mechanism is used for weighing the ton bags;
the control equipment is respectively and electrically connected with the ton bag distributing mechanism, the ton bag fixing mechanism, the first weighing mechanism and the compaction mechanism, and is used for controlling the ton bag fixing mechanism to fix the ton bag and controlling the ton bag distributing mechanism to operate so as to convey the material of the first feed inlet to the ton bag through the first feed inlet; the control equipment also controls the compaction mechanism to vibrate the ton bag; the control equipment is also used for controlling the ton bag distributing mechanism to shut down when the current weight of the ton bag weighed by the first weighing mechanism is equal to the calibrated weight of the ton bag.
3. The packaging system of claim 2, wherein the ton bag dispensing mechanism comprises a first dispensing drum, a first conveyor, a second conveyor, and a third conveyor;
the first material distributing cylinder comprises a first cylinder body, a second cylinder body and a third cylinder body, the axial direction of the first cylinder body, the axial direction of the second cylinder body and the axial direction of the third cylinder body are all parallel, the second cylinder body and the third cylinder body are arranged in the same horizontal plane, and the first cylinder body is positioned at the middle position above the second cylinder body and the third cylinder body; the top side of the first cylinder is provided with the first feeding port, the bottom side of the first cylinder is respectively communicated with the second cylinder and the third cylinder through intermediate pipelines, and the bottom sides of the second cylinder and the third cylinder are respectively communicated with the first feeding port;
At least part of the first conveyor is arranged in the first cylinder, at least part of the second conveyor is arranged in the second cylinder, and at least part of the third conveyor is arranged in the third cylinder;
the control device is electrically connected with the first conveyor, the second conveyor and the third conveyor respectively, and is configured to control the first conveyor to convey the material of the first feeding port to the intermediate pipeline, and control the second conveyor and the third conveyor to convey the material of the intermediate pipeline to the first feeding port.
4. The packaging system of claim 3, wherein the first conveyor comprises a first motor, a first screw spindle, and a first screw transport blade, the first motor being coupled to the first screw spindle and the first screw transport blade being mounted on the first screw spindle, the first screw spindle and the first screw transport blade being located within the first barrel; the first motor is electrically connected with the control equipment;
the second conveyor comprises a second motor, a second spiral rotating shaft and a second spiral conveying blade, the second motor is connected with the second spiral rotating shaft, the second spiral conveying blade is arranged on the second spiral rotating shaft, and the second spiral rotating shaft and the second spiral conveying blade are positioned in the second cylinder; the second motor is electrically connected with the control equipment;
The third conveyor comprises a third motor, a third rotating shaft and a third spiral conveying blade, the third motor is connected with the third rotating shaft, the third spiral conveying blade is arranged on the third rotating shaft, and the third rotating shaft and the third spiral conveying blade are positioned in the third cylinder; the third motor is electrically connected with the control equipment;
the pitch of the third screw conveying blade is smaller than that of the second screw conveying blade, and the outer diameter of the third screw conveying blade is smaller than that of the second screw conveying blade.
5. The packaging system of claim 4, wherein the control device controls the first motor to operate at a first rotational speed and controls the second motor to start and controls the third motor to shut down when a ratio of a current weight of the ton bag weighed by the first weighing mechanism to a nominal weight of the ton bag is less than or equal to a preset ratio;
when the ratio of the current weight of the ton bag weighed by the first weighing mechanism to the calibrated weight of the ton bag is larger than the preset ratio, the control equipment controls the first motor to operate according to the second rotating speed, controls the second motor to be powered off, and controls the third motor to be started; the second rotational speed is less than the first rotational speed.
6. The packaging system of claim 2, wherein the ton bag securing mechanism includes a hanger assembly and a clamp assembly;
the hook assembly comprises a hook and a first air cylinder, and the output end of the first air cylinder is connected with the hook; the control equipment is electrically connected with the first air cylinder, and controls the output end of the first air cylinder to extend or retract so as to hang the hanging strip of the ton bag or release the hanging strip;
the clamping assembly comprises a fixed sleeve ring, an air bag and a gas driving device, wherein the gas driving device is communicated with the air bag, the fixed sleeve ring is fixed on the outer side of a first feeding pipe forming the first feeding port, and the air bag is positioned on the inner side of the fixed sleeve ring; the control equipment is electrically connected with the gas driving device, and controls the gas driving device to inflate the air bag so as to press the bag opening of the ton bag on the fixed sleeve ring, and the air bag forms a material passing opening; or the control equipment controls the gas driving device to pump out the gas in the air bag so as to enable the mouth of the ton bag to fall off from the fixed sleeve ring.
7. The packaging system of claim 2, wherein the tap mechanism comprises a vibration motor, a tray for supporting the ton bag and connected to the vibration motor, and a plurality of elastic supports elastically supporting the tray and arranged at intervals along a circumference of the tray;
the control equipment is electrically connected with the vibrating motor, and the control equipment controls the vibrating motor to start when the ton bag is fed.
8. The packaging system of any one of claims 1 to 7, wherein the pouch packaging machine comprises a pouch dispensing mechanism, a pouch securing mechanism, and a second weighing mechanism;
the small bag distributing mechanism comprises a second distributing cylinder and a fourth conveyor, the second distributing cylinder is provided with a second feeding port and a second feeding port, at least part of the fourth conveyor is arranged in the second distributing cylinder, the control equipment is electrically connected with the fourth conveyor, and the control equipment is used for controlling the fourth conveyor to convey the materials of the second feeding port to the second feeding port;
The control equipment is also electrically connected with the small bag fixing mechanism and the second weighing mechanism, and is used for receiving the current weight of the small bag weighed by the second weighing mechanism, controlling the fourth conveyor to be closed when the current weight of the small bag is equal to the calibrated weight of the small bag, and controlling the small bag fixing mechanism to release the small bag; the control device is further configured to control the pouch securing mechanism to secure and open the mouth of the pouch prior to activating the fourth conveyor.
9. The packaging system of claim 8, wherein the pouch securing mechanism comprises a first jaw, a second jaw, and a second cylinder, one end of the first jaw being hinged to one end of the second jaw, a fixed end of the second cylinder being connected to the first jaw, an output end of the second cylinder being connected to the second jaw; the first clamping jaw and the second clamping jaw form a clamping space;
the second feed division cylinder is provided with a second feed pipe, the second feed pipe forms the second feed port, and the second feed pipe is positioned in the clamping space;
the control device is electrically connected with the second air cylinder, and the control device controls the second air cylinder to stretch and retract, so that the first clamping jaw and the second clamping jaw rotate relative to each other, the pocket mouth of the small bag is clamped on the outer side of the second feeding pipe, or the first clamping jaw and the second clamping jaw rotate away from each other, and the pocket mouth of the small bag is released from the second feeding pipe.
10. The packaging system of any one of claims 1 to 7, further comprising a first rechecking device, a first packaging machine, a second rechecking device, and a second packaging machine;
the first packaging machine is arranged on one side, away from the small bag packaging machine, of the ton bag packaging machine, the first rechecking device is arranged between the first packaging machine and the ton bag packaging machine and is used for detecting the weight of the ton bag, and the first packaging machine is configured to package the ton bag;
the second packaging machine is arranged on one side, away from the ton bag packaging machine, of the small bag packaging machine, the second rechecking device is arranged between the second packaging machine and the small bag packaging machine and is used for detecting the weight of the small bag, and the second packaging machine is configured to package the small bag.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118182953A (en) * | 2024-05-17 | 2024-06-14 | 四川南充华景智农农业装备制造有限公司 | Multi-runner packaging system and method for dried objects |
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Application publication date: 20231031 |