CN206200479U - Heavy technique pipe fitting Zu Dui centers - Google Patents
Heavy technique pipe fitting Zu Dui centers Download PDFInfo
- Publication number
- CN206200479U CN206200479U CN201621177127.1U CN201621177127U CN206200479U CN 206200479 U CN206200479 U CN 206200479U CN 201621177127 U CN201621177127 U CN 201621177127U CN 206200479 U CN206200479 U CN 206200479U
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- pipe fitting
- tube supports
- flange
- driven
- walking
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Abstract
The utility model discloses a kind of heavy technique pipe fitting Zu Dui centers, including flange pairing machine, driven tube supports, active tube supports and elbow grouping machine, the driven tube supports and active tube supports are arranged on same rectilinear orbit, and the flange pairing machine is separately mounted to the two ends of driven tube supports and active tube supports with elbow grouping machine.Various actions of the utility model during rationally decomposition group is to operation, and each action uses Electronic control, motion stabilization, position precisely, improve processing safety, overcome the high request that conventional flange grouping machine completes when flange is fixed to accurately lifting on facade.Driving and driven pipeline support with elevating function can preferably ensure the levelness of straight tube, elbow platform with spinfunction can overcome the defect that heavy elbow cannot accurate opposite side problem, upper and lower, the motion around for reasonably distributing and being automatically performed pipe fitting substantially increase production efficiency, reduce labour intensity.
Description
Technical field
The utility model is related to a kind of pipe fitting centralising device, specifically a kind of heavy technique pipe fitting Zu Dui centers, category
In automatic welding equipment manufacturing technology field.
Background technology
Nowadays use automatic welding equipment the prefabricated industry of petroleum pipeline welding, the group of pipe fitting is to being to determine in work progress more
Determine the essential step of welding quality, be also an essential step operation in automatic welding.By flange pairing machine, tube supports
And the group of multi-functional grouping machine composition can preferably complete this work to station.Group in the market to being applied to station more
The pipe fitting group pair of latus rectum≤φ 830mm, but for the pipe fitting of latus rectum ＞ φ 830mm, because own wt and specification are larger etc. former
Cause, in the market traditional group causes the problems such as lifting inconvenience, energy consumption are raised, efficiency declines to the working method of station.
Utility model content
Technical problem to be solved in the utility model is the shortcoming for overcoming prior art, there is provided a kind of heavy process duct
Jian Zudui centers, upper and lower, the motion around for reasonably distributing and being automatically performed pipe fitting substantially increases production efficiency, drop
Low labour intensity.
In order to solve the above technical problems, the utility model provides a kind of heavy technique pipe fitting Zu Dui centers, including flange
Grouping machine, driven tube supports, active tube supports and elbow grouping machine, the driven tube supports and active tube supports
It is arranged on same rectilinear orbit, the flange pairing machine is separately mounted to driven tube supports and master with elbow grouping machine
The two ends of dynamic tube supports,
The flange pairing machine includes walking track, walking basal seat, group to support frame and flange fixed platform, the row
Walk base and be provided with road wheel, the walking basal seat is arranged on walking track by the road wheel, and described group to support frame
In the walking basal seat, the flange fixed platform is arranged on the described group of top to support frame by rotating shaft, by driving
Dynamic reductor drives the flange fixed platform to rotate around the axis；
The elbow grouping machine includes base, drive mechanism and revolving dial, and a pair of translation rails are set on the base
Road, the drive mechanism is arranged on the translation track of the base by by motor-driven translation disk roller, the driving machine
Center at the top of structure is vertically provided with gyroaxis, and the gyroaxis is connected by the turning motor being arranged in drive mechanism and driven,
Multiple back-up roller wheels are set along the gyroaxis surrounding at the top of the drive mechanism, the revolving dial passes through the gyroaxis
It is connected with the drive mechanism, the bottom of the revolving dial is supported by the back-up roller wheel；
The active tube supports include walking mechanism, lifting regulating mechanism and pipe fitting supporting mechanism, the vehicle with walking machine
Structure is driven and is arranged on the rectilinear orbit by reducing motor, and the lifting regulating mechanism, institute are installed in the walking mechanism
State lifting regulating mechanism top and the pipe fitting supporting mechanism is installed.
The utility model further limit technical scheme be：Foregoing heavy technique pipe fitting Zu Dui centers, the pipe fitting
Supporting mechanism is the support slot of U-shaped opening, and multigroup reducing support wheel, the reducing support wheel are set in the opening supports groove
The radius size changed in the opening supports groove is adjusted by hydraulic cylinder so that pipe fitting supporting mechanism can be applied to multiple rule
The pipe fitting of lattice is grouping welding, improves the scope of application of equipment.
Foregoing heavy technique pipe fitting Zu Dui centers, the walking mechanism is provided with locking device, is filled by the locking
Put and the active tube supports be fixed on the rectilinear orbit, it is ensured that pipe fitting during welding, pipe fitting it is relative
Stabilization, improves welding efficiency, reduces welding error.
Further, foregoing heavy technique pipe fitting Zu Dui centers, the flange fixed platform is bolted fixation
Blue disk, it is ensured that flange stabilization in welding, will not be subjected to displacement, and improve welding precision.
The beneficial effects of the utility model are：Various actions of the utility model during rationally decomposition group is to operation, and it is each dynamic
Make to use Electronic control, motion stabilization, position precisely, improve processing safety, realize latus rectum from φ 830mm to φ
The fast accurate group pair of the Large Diameter Pipeline pipe fitting of 1500mm, the flange platform with 90 ° of electric turnover functions can be rapidly and accurately complete
Lifting into heavy flange is fixed, and is overcome conventional flange grouping machine and is completed on facade when flange is fixed to the accurate height for lifting
It is required that.Driving and driven pipeline support with elevating function can preferably ensure the levelness of straight tube, the elbow with spinfunction
Platform can overcome the defect that heavy elbow cannot accurate opposite side problem, reasonably distribute and be automatically performed pipe fitting it is upper and lower, front and rear,
Side-to-side movement substantially increases production efficiency, reduces labour intensity.
Brief description of the drawings
Fig. 1 is the utility model structural representation.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the utility model flange pairing machine first state figure.
Fig. 4 is the state diagram of the utility model flange pairing machine second.
Specific embodiment
Embodiment 1
The present embodiment provides a kind of heavy technique pipe fitting Zu Dui centers, as shown in Figure 1 to Figure 2, including flange pairing machine 1,
Driven tube supports 2, active tube supports 3 and elbow grouping machine 5, driven tube supports and active tube supports are arranged on together
On straight line track 4, flange pairing machine is separately mounted to driven tube supports and active tube supports with elbow grouping machine
Two ends, flange pairing machine include walking track 11, walking basal seat 12, group to support frame 13 and flange fixed platform 14,
Walking basal seat is provided with road wheel, and walking basal seat is arranged on walking track by road wheel, and group is arranged on walking to support frame
On base, flange fixed platform is arranged on top of the group to support frame by rotating shaft, and flange fixed platform is bolted company
Reception welding flange, then rotated around the axis by the driving flange fixed platform of driving reductor 15；
Elbow grouping machine 5 includes base 51, drive mechanism 52 and revolving dial 53, and a pair of translation rails are set on base
Road, drive mechanism is arranged on the translation track of base by by motor-driven translation disk roller, the center at the top of drive mechanism
Place is vertical to be provided with gyroaxis 54, and gyroaxis is connected by the turning motor being arranged in drive mechanism and driven, at the top of drive mechanism
Multiple back-up roller wheels are set along gyroaxis surrounding, revolving dial is connected by gyroaxis with drive mechanism, the bottom of revolving dial
Supported by back-up roller wheel；
Active tube supports 3 include walking mechanism 31, lifting regulating mechanism 32 and pipe fitting supporting mechanism 33, walking mechanism
Driven and be arranged on rectilinear orbit by reducing motor, walking mechanism is provided with locking device, managed active by locking device
Son is supported and fixed on rectilinear orbit；Lifting regulating mechanism is installed in walking mechanism, pipe fitting branch is installed at lifting regulating mechanism top
Support mechanism, pipe fitting supporting mechanism is the support slot of U-shaped opening, and multigroup reducing support wheel, reducing branch are set in opening supports groove
Support wheel adjusts the radius size changed in opening supports groove by hydraulic cylinder.
The course of work of the present embodiment is as follows：As shown in figure 3, flange pairing machine is adjusted to first state, by heavy flange 6
Be hung to flange fixed platform, after corresponding stud nut in flange fixed platform is fixed, drive reductor drive adjust to
Second state, as shown in figure 4, completing the group of heavy flange to preparation.This adjustment process is by electronic completion, operating personnel
Need to only be completed on controlled in wireless box, and be equipped with electronics inclinometer and electronic limit, it is ensured that the accuracy of position, improve existing
The security of field operation.The driving and driven tube supports of the present embodiment are respectively provided with independent elevating function, solve group to during
Quick upper and lower centering problem and straight tube horizontal alignment problem, while active tube supports are equipped with electric walking, solve
The fast approaching problem of left and right directions when pipe is with flange or elbow group pair.Before and after flange pairing machine and elbow grouping machine are respectively provided with
The motorized adjustment function of displacement, can quickly realization group pair when with straight tube quick centring in the longitudinal direction.Elbow grouping machine
Revolving dial using reductor drive gyroaxis support, realize horizontally rotating for revolving dial, solve well elbow 8 with
Straight tube 7 has fine setting problem during mismatch.The utility model, reasonable decomposition group to operation in various actions, and each action adopts
With Electronic control, motion stabilization, position precisely, improve processing safety, are carried significantly while suitably reducing energy consumption
Production efficiency high.
In addition to the implementation, the utility model can also have other embodiment.All use equivalents or equivalent change
The technical scheme to be formed is changed, the protection domain of the utility model requirement is all fallen within.
Claims (4)
1. heavy type technique pipe fitting Zu Dui centers, including flange pairing machine, driven tube supports, active tube supports and elbow group
To machine, the driven tube supports and active tube supports are arranged on same rectilinear orbit, the flange pairing machine with it is curved
Head grouping machine is separately mounted to the two ends of driven tube supports and active tube supports, it is characterised in that：
The flange pairing machine includes walking track, walking basal seat, group to support frame and flange fixed platform, the walking bottom
Seat is provided with road wheel, and the walking basal seat is arranged on walking track by the road wheel, and described group is installed to support frame
In the walking basal seat, the flange fixed platform is arranged on the described group of top to support frame by rotating shaft, is subtracted by driving
Fast machine drives the flange fixed platform to rotate around the axis；
The elbow grouping machine includes base, drive mechanism and revolving dial, and a pair of translation tracks, institute are set on the base
State drive mechanism to be arranged on the translation track of the base by by motor-driven translation disk roller, the drive mechanism top
Center be vertically provided with gyroaxis, the gyroaxis is connected by the turning motor being arranged in drive mechanism and driven, described
Drive mechanism top sets multiple back-up roller wheels along the gyroaxis surrounding, the revolving dial by the gyroaxis with it is described
Drive mechanism is connected, and the bottom of the revolving dial is supported by the back-up roller wheel；
The active tube supports include walking mechanism, lifting regulating mechanism and pipe fitting supporting mechanism, the walking mechanism by
Reducing motor is driven and is arranged on the rectilinear orbit, and the lifting regulating mechanism, the liter are installed in the walking mechanism
Drop governor motion top is installed by the pipe fitting supporting mechanism.
2. heavy technique pipe fitting Zu Dui centers according to claim 1, it is characterised in that：The pipe fitting supporting mechanism is U
The support slot of shape opening, sets multigroup reducing support wheel in the opening supports groove, and the reducing support wheel passes through hydraulic cylinder
Regulation changes the radius size in the opening supports groove.
3. heavy technique pipe fitting Zu Dui centers according to claim 1, it is characterised in that：The walking mechanism is provided with lock
Determine device, the active tube supports are fixed on the rectilinear orbit by the locking device.
4. heavy technique pipe fitting Zu Dui centers according to claim 1, it is characterised in that：The flange fixed platform passes through
Bolt connection fixed flange.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621177127.1U CN206200479U (en) | 2016-11-03 | 2016-11-03 | Heavy technique pipe fitting Zu Dui centers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621177127.1U CN206200479U (en) | 2016-11-03 | 2016-11-03 | Heavy technique pipe fitting Zu Dui centers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206200479U true CN206200479U (en) | 2017-05-31 |
Family
ID=58758158
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621177127.1U Active CN206200479U (en) | 2016-11-03 | 2016-11-03 | Heavy technique pipe fitting Zu Dui centers |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206200479U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106392455A (en) * | 2016-11-03 | 2017-02-15 | 南京奥特电气股份有限公司 | Heavy process pipe assembling center |
| CN109332970A (en) * | 2018-10-09 | 2019-02-15 | 日照港船机工业有限公司 | Flanged bend meander sections automatic welding workbench and its application method |
| CN110814631A (en) * | 2019-11-01 | 2020-02-21 | 中国三冶集团有限公司 | Pipeline elbow assembling and fixing device and assembling and welding method |
-
2016
- 2016-11-03 CN CN201621177127.1U patent/CN206200479U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106392455A (en) * | 2016-11-03 | 2017-02-15 | 南京奥特电气股份有限公司 | Heavy process pipe assembling center |
| CN109332970A (en) * | 2018-10-09 | 2019-02-15 | 日照港船机工业有限公司 | Flanged bend meander sections automatic welding workbench and its application method |
| CN110814631A (en) * | 2019-11-01 | 2020-02-21 | 中国三冶集团有限公司 | Pipeline elbow assembling and fixing device and assembling and welding method |
| CN110814631B (en) * | 2019-11-01 | 2021-03-16 | 中国三冶集团有限公司 | Pipeline elbow assembling and fixing device and assembling and welding method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210310 Address after: No.1, Zhongxing West Road, Lishui Economic and Technological Development Zone, Nanjing, Jiangsu Province Patentee after: NANJING AUTO AUTOMATION Co.,Ltd. Address before: 211100 No.1, Fangyuan West Road, Jiangning Economic and Technological Development Zone, Nanjing, Jiangsu Province Patentee before: NANJING AUTO ELECTRIC Co.,Ltd. |
|
| TR01 | Transfer of patent right |