CN206200456U - A kind of mobile muffler welder - Google Patents
A kind of mobile muffler welder Download PDFInfo
- Publication number
- CN206200456U CN206200456U CN201621278121.3U CN201621278121U CN206200456U CN 206200456 U CN206200456 U CN 206200456U CN 201621278121 U CN201621278121 U CN 201621278121U CN 206200456 U CN206200456 U CN 206200456U
- Authority
- CN
- China
- Prior art keywords
- chuck
- base plate
- slide rail
- workbench
- fixed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model provides a kind of mobile muffler welder, including：Welding robot, workbench, set two groups of fixtures, four supporting legs with adjustment bolt, level meters on each workbench；Every group of fixture includes base plate, the fixed chuck for being fixed on base plate one end, the slide rail being arranged on base plate, and slide fit sets movable chuck on the slide rail, and some supports are set between fixed chuck and movable chuck；The support is crossed on slide rail both sides, and its top offers the arc opening matched with tube outer diameter to be welded.The utility model connects that speed is fast, weld seam is straight, welding quality is high, product consistent degree is high, significantly improves weldment quality, and production efficiency doubles the above, and workman's working strength is low, and can be adapted to the pipe fitting welding demand of different size different length, wide adaptability.
Description
Technical field
The utility model is related to Trend of Auto Manufacturing Technologies field, more particularly to a kind of mobile muffler welder.
Background technology
Muffler, is to prevent sound transmission and allow a kind of device that air-flow passes through, on waste pipe,
Exhaust noise for reducing engine.When the waste gas of automobile engine discharge is by muffler, flowed energy is consumed, air-flow
Pressure fluctuations amplitude reduction or decay, so as to reach reduce exhaust noise purpose.The critical piece of automotive muffler includes
Cylinder, hush pipe, catalyst etc., realize fixing and seal between catalyst and hush pipe by welding.
At present, the welding process of muffler and catalyst is usually human weld, and speed of welding is slow, efficiency is low, soldered
Uniformity, uniformity degree it is poor；And the experience of the welding quality heavy dependence welder of product, to the dependence mistake of personnel
Greatly, once welding veteran welder flow of personnel occurs, then cannot ensure the quality of welding, fatal shadow is produced to factory
Ring.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, there is provided a kind of rational in infrastructure, speed of welding
Hurry up, the welding robot device that welding quality is good.
The utility model is to be achieved through the following technical solutions：
A kind of mobile muffler welder, including：Welding robot, two be symmetricly set on the welding robot
The workbench of both sides, is set side by side with two groups of fixtures along its length on each workbench；Described each work is flat
Platform is additionally provided with four supporting legs with adjustment bolt and the level meter for level monitoring degree；Every group of fixture includes：
The base plate being detachably mounted on the workbench, the fixed chuck for being fixed on base plate one end, the cunning being arranged on base plate
Rail, slide fit sets a movable chuck on the slide rail, sets some for lifting noise reduction between fixed chuck and movable chuck
The support of device；The support is crossed on slide rail both sides, and its top offers the arc opening matched with tube outer diameter to be welded.
Further improvement of the utility model is：The welding robot has a six shaft mechanical arms.
Further improvement of the utility model is：The fixed chuck is bolted on base plate；The slide rail sets
Put and entreat in the soleplate and perpendicular with the end face of fixed chuck；The support is detachably mounted on base plate.
Further improvement of the utility model is：The movable chuck is additionally provided with for movable chuck to be locked
Lock-screw.
Further improvement of the utility model is：The slide rail is provided with for limiting away from the side end of fixed chuck
Determine the limited block of movable chuck stroke.
Further improvement of the utility model is：The fixed chuck, movable chuck are pneumatic chuck.
The beneficial effects of the utility model are：
The utility model provides a kind of mobile muffler welder, and work is correspondingly arranged in welding robot both sides
Platform, sets four groups of fixtures on workbench, can simultaneously clamp four jointed tubular workpieces to be welded；Welding robot completes a welding
Afterwards, the jointed tubular workpieces to be welded that the pipe fitting that staff will can be welded in time is removed and more renewed, are in welding robot continuous
Work, speed of welding is greatly improved, and production efficiency doubles the above；Staff's working strength diminishes.Welding robot has
There are six shaft mechanical arms, flexibility ratio is high, the angle adjustment requirement of welding gun when can meet welding, welding robot speed of welding is fast,
Weld seam is straight, welding quality is high, product consistent degree is high, significantly improves speed of welding and weldment quality.
Jointed tubular workpieces stable holding to be welded can be kept the angle of each jointed tubular workpieces to be welded by the fixture that the utility model is set
Unanimously, position while welding is fixed.Movable chuck can enter line slip along slide rail, thus adjust between fixed chuck and movable chuck away from
From meeting the welding demand of different structure, different length workpiece；Fixed chuck and movable chuck use pneumatic chuck, action
Quickly, it is convenient to start, safety and stability.The equal independent control of pneumatic chuck of every group of fixture, realizes the timely handling of pipe fitting.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is certain structural representation of the utility model support.
In figure, 1, welding robot, 2, workbench, 31, base plate, 32, fixed chuck, 33, slide rail, 34, movable chuck,
35th, support, 36, limited block.
Specific embodiment
In order that the purpose of this utility model, technical scheme and advantage become more apparent, below in conjunction with accompanying drawing and implementation
Example, is further elaborated to the utility model.It should be appreciated that specific embodiment described herein is only used to explain
The utility model, is not used to limit the utility model.
As shown in figure 1, the utility model provides a kind of mobile muffler welder, the welding robot device bag
Include：Welding robot 1, the workbench 2 for being symmetricly set on the both sides of the welding robot 1, the folder being arranged on workbench 2
Tool.
The welding robot 1 includes a six shaft mechanical arms, with flexibility higher, can meet weldering during welding
The angle adjustment requirement of rifle.Described each workbench 2 is provided with four supporting legs with adjustment bolt, the panel of workbench 2
On be additionally provided with level meter.During work, by the levelness of level meter monitoring platform 2, once there is deviation, correspondence adjustment
The supporting leg of workbench 2, again leveling, to ensure constant, the stabilization welding of relative position between welding gun and position to be welded
Quality.
Two groups of fixtures are arranged side by side along its length on each workbench 2, have been corresponded to altogether on two workbenches 2
Four groups of fixtures are set, four workpiece to be welded can be simultaneously clamped.The fixture includes base plate 31, fixed chuck 32, slide rail 33, shifting
Dynamic chuck 34 and support 35.The base plate 31 is detachably mounted on workbench 2, is connected by bolt in one end of base plate 31
Connect fixed chuck 32；The center of base plate 31 is additionally provided with the slide rail 33 perpendicular to the end face of fixed chuck 32, and slide fit sets on slide rail 33
A movable chuck 34 is put, movable chuck 34 can be slided along slide rail 33 and by the locked fixation of lock-screw, realize fixed chuck 32
The adjustment of distance and movable chuck 34 between；The slide rail 33 is provided with two limited blocks away from the side end of fixed chuck 32
36, for limiting the stroke of movable chuck 34, it is to avoid movable chuck 34 derails.Between the fixed chuck 32 and movable chuck 34 also
Two supports 35 for lifting muffler pipeline are provided with, the support 35 is crossed on the both sides of slide rail 33, opens the fixation unloaded
On base plate 31；The top of support 35 offers arc opening, and the size of arc opening matches with the external diameter of jointed tubular workpieces to be welded, right
Its powerful support, it is ensured that each jointed tubular workpieces to be welded is put into that angle is consistent, and position while welding is constant.
The fixed chuck 32, movable chuck 34 are pneumatic chuck, drive of high-pressure gas cylinder, stretch out cylinder rod,
Effective clamping of welding workpiece is treated in realization.
Caliber according to jointed tubular workpieces to be welded is different, lays in multiple supports of different size；According to the structure of jointed tubular workpieces to be welded
From matched support, and can be according to the position of the length adjustment support of jointed tubular workpieces to be welded, stabilization support effect.
The course of work of the present utility model is：
First, workman will move according to the position of the length adjustment movable chuck of jointed tubular workpieces to be welded after being adjusted to correct position
Chuck is locked；Then jointed tubular workpieces to be welded are placed on support, and drive fixed chuck, movable chuck to clamp pipe fitting；It is to be done
After four clampings of pipe fitting, the control device of welding robot is opened, proceed by welding, be soldered auto-steering after a pipe fitting
Next weldment continues to weld；Now, workman drives fixed chuck and movable chuck to retract, and removes the workpiece being welded, then
Another workpiece to be welded is placed on support and is clamped, wait to be welded.
Preferred embodiment of the present utility model is these are only, is not used to limit the utility model, it is all in this practicality
Any modification, equivalent and improvement made within new spirit and principle etc., should be included in guarantor of the present utility model
Within the scope of shield.
Claims (6)
1. a kind of mobile muffler welder, it is characterised in that including：Welding robot（1）, two be symmetricly set on institute
State welding robot（1）The workbench of both sides（2）, in each workbench（2）On be set side by side with two along its length
Group fixture；Described each workbench（2）It is additionally provided with four supporting legs with adjustment bolt and for level monitoring degree
Level meter；Every group of fixture includes：It is detachably mounted to the workbench（2）On base plate（31）, be fixed on base plate
（31）The fixed chuck of one end（32）, be arranged on base plate（31）On slide rail（33）, the slide rail（33）Upper slide fit sets one and moves
Dynamic chuck（34）, in fixed chuck（32）With movable chuck（34）Between some supports for lifting muffler are set（35）；
The support（35）It is crossed on slide rail（33）Both sides, its top offers the arc opening matched with tube outer diameter to be welded.
2. a kind of mobile muffler welder according to claim 1, it is characterised in that the welding robot
（1）With a six shaft mechanical arms.
3. a kind of mobile muffler welder according to claim 1, it is characterised in that the fixed chuck（32）
It is bolted on base plate（31）；The slide rail（33）It is arranged on base plate（31）Center and and fixed chuck（32）End face
It is perpendicular；The support（35）It is detachably mounted to base plate（31）On.
4. a kind of mobile muffler welder according to claim 1, it is characterised in that the movable chuck（34）
It is additionally provided with for by movable chuck（34）The lock-screw being locked.
5. a kind of mobile muffler welder according to claim 1, it is characterised in that the slide rail（33）Away from
Fixed chuck（32）Side end be provided with for limiting movable chuck（34）The limited block of stroke（36）.
6. a kind of mobile muffler welder according to claim 1, it is characterised in that the fixed chuck
（32）, movable chuck（34）It is pneumatic chuck.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621278121.3U CN206200456U (en) | 2016-11-27 | 2016-11-27 | A kind of mobile muffler welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621278121.3U CN206200456U (en) | 2016-11-27 | 2016-11-27 | A kind of mobile muffler welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206200456U true CN206200456U (en) | 2017-05-31 |
Family
ID=58748198
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621278121.3U Expired - Fee Related CN206200456U (en) | 2016-11-27 | 2016-11-27 | A kind of mobile muffler welder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206200456U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107755927A (en) * | 2017-11-20 | 2018-03-06 | 吉林省润海工艺装备科技有限公司 | Two-seater welding workstation |
| CN109623185A (en) * | 2018-12-29 | 2019-04-16 | 资兴市粤兴汽车零部件制造有限公司 | A kind of silencer core Double-station welding device |
| CN110369916A (en) * | 2019-07-22 | 2019-10-25 | 江西广迪智能钢艺集团有限公司 | Intelligent multi-station high efficient rate welder |
-
2016
- 2016-11-27 CN CN201621278121.3U patent/CN206200456U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107755927A (en) * | 2017-11-20 | 2018-03-06 | 吉林省润海工艺装备科技有限公司 | Two-seater welding workstation |
| CN109623185A (en) * | 2018-12-29 | 2019-04-16 | 资兴市粤兴汽车零部件制造有限公司 | A kind of silencer core Double-station welding device |
| CN110369916A (en) * | 2019-07-22 | 2019-10-25 | 江西广迪智能钢艺集团有限公司 | Intelligent multi-station high efficient rate welder |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170531 Termination date: 20201127 |