CN206199710U - A kind of foil sealing real-time detection and automatic removing device - Google Patents

A kind of foil sealing real-time detection and automatic removing device Download PDF

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Publication number
CN206199710U
CN206199710U CN201621106085.2U CN201621106085U CN206199710U CN 206199710 U CN206199710 U CN 206199710U CN 201621106085 U CN201621106085 U CN 201621106085U CN 206199710 U CN206199710 U CN 206199710U
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conveyor belt
fixed
electromagnetic wave
stand
wave transmitter
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CN201621106085.2U
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周益邦
杨双春
� 潘
潘一
赵宏宇
雒旭
杨冬发
杜维桂
孙国瑞
潘港辉
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Liaoning Shihua University
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Liaoning Shihua University
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Abstract

A kind of foil sealing real-time detection and automatic removing device.It is made up of substandard products conveyer belt, line conveyor, pull bar, drive link, rotating shaft, electric control gear, data processor, power switch, fix bar, buncher, pallet, electromagnetic wave transmitter, receiving transducer, runner, telescopic baffle and slide bar.Simple, the efficient convenient, reliability of the apparatus structure is high, is capable of achieving foil sealing real-time detection and product automatic rejection, effectively solves the problems such as aluminium foil sealing detection efficiency is low, rejecting is inaccurate.

Description

一种铝箔密封性实时检测与自动剔除装置A device for real-time detection and automatic removal of aluminum foil sealing

技术领域technical field

本实用新型涉及一种装置,特别涉及一种铝箔密封性实时检测与自动剔除装置。The utility model relates to a device, in particular to a device for real-time detection and automatic removal of aluminum foil sealing.

背景技术Background technique

随着科技的进步,在包装领域中对铝箔包装的研究与开发越来越受到人们的关注,并已经在食品、药品、油品包装领域中取得了广泛的应用。因此,对铝箔封口密封性质量检测有着更高的要求。传统的铝箔密封性检测方法虽然原理简单、成本较低,但都有着明显的缺陷。主要的缺陷是无法实现实时在线检测,只适用于抽样检测、效率低下、检验对产品具有破坏性,无法在线迅速发现铝箔密封缺陷并及时剔除。因此,设计一种检测精度高,使用范围广,可以集自动识别检测、自动剔除于一身的铝箔密封性实时检测与剔除装置就显得尤为重要。With the advancement of science and technology, the research and development of aluminum foil packaging in the field of packaging has attracted more and more attention, and has been widely used in the fields of food, medicine, and oil packaging. Therefore, there are higher requirements for the quality inspection of aluminum foil sealing. Although the traditional aluminum foil airtightness detection method is simple in principle and low in cost, it has obvious defects. The main defect is that real-time online inspection cannot be realized, it is only suitable for sampling inspection, the efficiency is low, the inspection is destructive to the product, and it is impossible to quickly find the aluminum foil sealing defect online and remove it in time. Therefore, it is particularly important to design a real-time detection and rejection device for aluminum foil airtightness with high detection accuracy and wide application range, which can integrate automatic identification, detection and automatic rejection.

实用新型内容Utility model content

针对上述问题,本实用新型设计一种铝箔密封性实时检测与自动剔除装置,有效解决铝箔封口检测效率低、剔除不准确等问题。In view of the above problems, the utility model designs a real-time detection and automatic rejection device of aluminum foil sealing, which effectively solves the problems of low detection efficiency and inaccurate rejection of aluminum foil seals.

本实用新型解决其技术问题所采用的技术方案是:一种铝箔密封性实时检测与自动剔除装置,它是由次品传送带、生产线传送带、拉杆、传动杆、转轴、电控装置、数据处理器、电源开关、固定杆、调速电机、架台、电磁波发射机、接受探头、转轮、伸缩挡板和滑杆组成,次品传送带安装在架台下侧靠前。生产线传送带安装在架台下侧靠后,生产线传送带与次品传送带相邻。调速电机固定在架台上面的中间,数据处理器固定在调速电机上。电源开关安装在数据处理器上侧。电控装置固定在架台上面的左侧,电控装置与数据处理器相连。转轴安装在电控装置的前侧。传动杆安装在架台下侧,一端与转轴相连。拉杆安装在架台下侧,一端与传动杆相连。固定杆固定在架台下侧。电磁波发射机安装在架台下侧,电磁波发射机与调速电机相连。接收探头安装在电磁波发射机上。转轮固定在生产线传送带与次品传送带中间,转轮上端与电磁波发射机相连。伸缩挡板固定在转轮外侧,一端与固定杆相连,另一端与滑杆相连。The technical scheme adopted by the utility model to solve the technical problem is: a real-time detection and automatic removal device for aluminum foil sealing, which is composed of a defective product conveyor belt, a production line conveyor belt, a pull rod, a transmission rod, a rotating shaft, an electric control device, and a data processor. , a power switch, a fixed rod, a speed-regulating motor, a stand, an electromagnetic wave transmitter, a receiving probe, a runner, a telescopic baffle and a sliding rod, and the conveyor belt for defective products is installed on the lower side of the stand. The production line conveyor belt is installed behind the lower side of the platform, and the production line conveyor belt is adjacent to the defective product conveyor belt. The speed-regulating motor is fixed in the middle of the stand, and the data processor is fixed on the speed-regulating motor. The power switch is installed on the upper side of the data processor. The electric control device is fixed on the left side above the platform, and the electric control device is connected with the data processor. The rotating shaft is installed on the front side of the electric control device. The transmission rod is installed on the underside of the platform, and one end is connected with the rotating shaft. The pull rod is installed on the underside of the platform, and one end is connected with the transmission rod. The fixed rod is fixed on the underside of the stand. The electromagnetic wave transmitter is installed on the lower side of the stand, and the electromagnetic wave transmitter is connected with the speed regulating motor. The receiving probe is installed on the electromagnetic wave transmitter. The runner is fixed between the conveyor belt of the production line and the conveyor belt of defective products, and the upper end of the runner is connected with the electromagnetic wave transmitter. The telescopic baffle is fixed on the outer side of the runner, one end is connected with the fixed rod, and the other end is connected with the slide rod.

本实用新型的有益效果是:结构简单、高效便捷、可靠性高、可实现实时检测与自动剔除,有效解决铝箔封口检测效率低、剔除不可靠等问题。The beneficial effects of the utility model are: simple structure, high efficiency and convenience, high reliability, real-time detection and automatic elimination can be realized, and problems such as low detection efficiency of aluminum foil sealing and unreliable elimination can be effectively solved.

附图说明Description of drawings

下面结合附图对本实用新型作进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.

图1是本实用新型的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the utility model.

图1中,1.次品传送带,2.生产线传送带,3.拉杆,4.传动杆,5.转轴,6.电控装置,7.数据处理器,8.电源开关,9.固定杆,10.调速电机,11.架台,12.电磁波发射机,13.接受探头,14.转轮,15.伸缩挡板,16.滑杆。In Fig. 1, 1. defective product conveyor belt, 2. production line conveyor belt, 3. pull rod, 4. transmission rod, 5. rotating shaft, 6. electric control device, 7. data processor, 8. power switch, 9. fixed rod, 10. Speed-regulating motor, 11. Stand, 12. Electromagnetic wave transmitter, 13. Receiving probe, 14. Runner, 15. Telescopic baffle, 16. Slider.

图2是本实用新型的剔除部分示意图。Fig. 2 is a schematic diagram of the rejecting part of the utility model.

图2中,12.电磁波发射机,13.接受探头,14.转轮。In Fig. 2, 12. electromagnetic wave transmitter, 13. receiving probe, 14. runner.

具体实施方式detailed description

本实用新型由次品传送带(1)、生产线传送带(2)、拉杆(3)、传动杆(4)、转轴(5)、电控装置(6)、数据处理器(7)、电源开关(8)、固定杆(9)、调速电机(10)、架台(11)、电磁波发射机(12)、接受探头(13)、转轮(14)、伸缩挡板(15)和滑杆(16)组成。使用时,打开电源开关(8),转轮(14)和电磁波发射机(12)随调速电机(10)转动,产品随生产线传送带(1)传送到转轮(14)中,产品随转轮(14)转动,电磁波发射机(12)向铝箔封口发射电磁波,接收探头(13)接收从铝箔封口反射的电磁波,并将强度信号传输给数据处理器(7),数据处理器(7)判断接受探头(13)接收的电磁波强度是否在预定范围内。若铝箔封口密闭,则接受探头(13)接收到的电磁波强度在预定范围内,产品随转轮继续转动到生产线传送带上;若铝箔有破损或缺陷, 则接受探头(13)接收到的电磁波强度不在预定范围内,数据处理器(7)将信号传送给电控装置(6),电控装置(6)控制转轴(5)旋转,转轴(5)拉动拉杆(3),拉杆(3)拉动传动杆(4),传动杆(4)拉动伸缩挡板(15)上的滑杆(16),伸缩挡板(15)一侧固定在固定杆(9)上,另一侧打开,此时,产品转动到次品传送带(1)上,随次品传送带(1)进行下一流程,达到产品剔除的目的。The utility model consists of a defective product conveyor belt (1), a production line conveyor belt (2), a pull rod (3), a transmission rod (4), a rotating shaft (5), an electric control device (6), a data processor (7), a power switch ( 8), fixed rod (9), speed regulating motor (10), stand (11), electromagnetic wave transmitter (12), receiving probe (13), runner (14), telescopic baffle (15) and slide bar ( 16) Composition. When in use, turn on the power switch (8), the runner (14) and the electromagnetic wave transmitter (12) rotate with the speed-regulating motor (10), and the product is transferred to the runner (14) along with the conveyor belt (1) of the production line, and the product rotates The wheel (14) rotates, the electromagnetic wave transmitter (12) emits electromagnetic waves to the aluminum foil seal, the receiving probe (13) receives the electromagnetic wave reflected from the aluminum foil seal, and transmits the intensity signal to the data processor (7), the data processor (7) It is judged whether the electromagnetic wave intensity received by the receiving probe (13) is within a predetermined range. If the aluminum foil is sealed and sealed, the electromagnetic wave intensity received by the probe (13) is within the predetermined range, and the product will continue to rotate with the wheel to the conveyor belt of the production line; if the aluminum foil is damaged or defective, the electromagnetic wave intensity received by the probe (13) will be accepted. If it is not within the predetermined range, the data processor (7) transmits the signal to the electric control device (6), and the electric control device (6) controls the rotation of the rotating shaft (5), and the rotating shaft (5) pulls the pull rod (3), and the pull rod (3) pulls The transmission rod (4), the transmission rod (4) pulls the sliding rod (16) on the telescopic baffle (15), one side of the telescopic baffle (15) is fixed on the fixed rod (9), and the other side is opened, at this time , the product is rotated to the defective product conveyor belt (1), and the next process is carried out along with the defective product conveyor belt (1), so as to achieve the purpose of product rejection.

Claims (1)

1.一种铝箔密封性实时检测与自动剔除装置,它是由次品传送带、生产线传送带、拉杆、传动杆、转轴、电控装置、数据处理器、电源开关、固定杆、调速电机、架台、电磁波发射机、接收探头、转轮、伸缩挡板和滑杆组成,其特征在于:所述的次品传送带安装在架台下侧靠前;所述的生产线传送带安装在架台下侧靠后,生产线传送带与次品传送带相邻;所述的调速电机固定在架台上面的中间;所述的数据处理器固定在调速电机上;所述的电源开关安装在数据处理器上侧;所述的电控装置固定在架台上面的左侧,电控装置与数据处理器相连;所述的转轴安装在电控装置的前侧;所述的传动杆安装在架台下侧,一端与转轴相连;所述的拉杆安装在架台下侧,一端与传动杆相连;所述的固定杆固定在架台下侧;所述的电磁波发射机安装在架台下侧,电磁波发射机与调速电机相连;所述的接收探头安装在电磁波发射机上;所述的转轮固定在生产线传送带与次品传送带中间,转轮上端与电磁波发射机相连;所述的伸缩挡板固定在转轮外侧,一端与固定杆相连,另一端与滑杆相连。1. A real-time detection and automatic removal device for aluminum foil sealing, which is composed of a defective product conveyor belt, a production line conveyor belt, a pull rod, a transmission rod, a rotating shaft, an electric control device, a data processor, a power switch, a fixed rod, a speed regulating motor, and a stand , an electromagnetic wave transmitter, a receiving probe, a runner, a telescopic baffle and a slide bar, and is characterized in that: the defective product conveyor belt is installed on the lower side of the platform near the front; the production line conveyor belt is installed on the lower side of the platform near the rear, The production line conveyor belt is adjacent to the defective product conveyor belt; the speed-regulating motor is fixed in the middle of the platform; the data processor is fixed on the speed-regulating motor; the power switch is installed on the upper side of the data processor; The electric control device is fixed on the left side above the stand, and the electric control device is connected to the data processor; the rotating shaft is installed on the front side of the electric control device; the transmission rod is installed on the lower side of the stand, and one end is connected to the rotating shaft; The pull rod is installed on the underside of the stand, and one end is connected to the transmission rod; the fixed rod is fixed on the underside of the stand; the electromagnetic wave transmitter is installed on the underside of the stand, and the electromagnetic wave transmitter is connected to the speed regulating motor; The receiving probe is installed on the electromagnetic wave transmitter; the runner is fixed between the conveyor belt of the production line and the defective product conveyor belt, and the upper end of the runner is connected with the electromagnetic wave transmitter; the telescopic baffle is fixed on the outside of the runner, and one end is connected with the fixed rod , and the other end is connected to the slider.
CN201621106085.2U 2016-10-10 2016-10-10 A kind of foil sealing real-time detection and automatic removing device Expired - Fee Related CN206199710U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108580328A (en) * 2018-03-23 2018-09-28 芜湖捷欧汽车部件有限公司 A kind of vacuum tank detection sorting unit
CN112024437A (en) * 2020-09-22 2020-12-04 肇庆市众一自动化设备有限公司 Collude material mechanism and have sieving mechanism of this mechanism
CN113608148A (en) * 2021-10-09 2021-11-05 南通腾颢电子有限公司 Aluminum foil testing device for aluminum electrolytic capacitor
CN114210587A (en) * 2021-12-23 2022-03-22 广东技术师范大学 Automatic aluminium alloy visual detection equipment of material loading transmission

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108580328A (en) * 2018-03-23 2018-09-28 芜湖捷欧汽车部件有限公司 A kind of vacuum tank detection sorting unit
CN112024437A (en) * 2020-09-22 2020-12-04 肇庆市众一自动化设备有限公司 Collude material mechanism and have sieving mechanism of this mechanism
CN113608148A (en) * 2021-10-09 2021-11-05 南通腾颢电子有限公司 Aluminum foil testing device for aluminum electrolytic capacitor
CN113608148B (en) * 2021-10-09 2021-12-07 南通腾颢电子有限公司 Aluminum foil testing device for aluminum electrolytic capacitor
CN114210587A (en) * 2021-12-23 2022-03-22 广东技术师范大学 Automatic aluminium alloy visual detection equipment of material loading transmission

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Granted publication date: 20170531

Termination date: 20171010