CN206185505U - Special machining center lathe of horizontal bolt ball - Google Patents
Special machining center lathe of horizontal bolt ball Download PDFInfo
- Publication number
- CN206185505U CN206185505U CN201621258889.4U CN201621258889U CN206185505U CN 206185505 U CN206185505 U CN 206185505U CN 201621258889 U CN201621258889 U CN 201621258889U CN 206185505 U CN206185505 U CN 206185505U
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- China
- Prior art keywords
- horizontal
- turntable
- slide unit
- warp
- bolt sphere
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Abstract
The utility model discloses a special machining center lathe of horizontal bolt ball, including vertical slip table, horizontal slip table, base and horizontal disc -type tool magazine, vertical slip table and horizontal slip table setting on the base plane, horizontal disc -type tool magazine set up in vertical slip table one side, special machining center lathe of horizontal bolt ball, still include four -axis feed system and tool changing system, the four -axis feed system include revolving stage system, vertical slip table and horizontal slip table, the revolving stage system include warp direction revolving stage and latitudinal direction revolving stage, the warp direction revolving stage is with latitudinal direction revolving stage axial lead mutually perpendicular and intersect in a fixed point, tool changing system include horizontal disc -type tool magazine, manipulator and machining center main shaft, special machining center lathe of horizontal bolt ball to the axial lead of warp direction revolving stage and latitudinal direction revolving stage is nodical for the processing initial point, improves the special machining center lathe of horizontal bolt ball machining precision.
Description
Technical field
The utility model is related to machine tool technology field, the specially horizontal special processing center machine tool of bolt sphere.
Background technology
Bolt sphere processing is generally carried out using the method for ordinary lathe knife rest, because bolt sphere pass is larger, processing
Load weight, more than 1 ton under the conditions of macropore is processed, and tapping torque has exceeded 2000 Ns of rice to drill thrust, so can only be using big
The axle processing center machine tool processing bolt ball of type 5, no matter precision or efficiency, industry cost cannot receive.Therefore, subject matter
It is to design and develop that bolt sphere processing load can be born, high precision, the number of axle is few, the special processing center machine of bolt sphere of low cost
Bed.
Utility model content
The purpose of this utility model is to provide the horizontal special processing center machine tool of bolt sphere, to solve above-mentioned background technology
The problem of middle proposition.
To achieve the above object, the utility model provides following technical scheme：The horizontal special processing center machine tool of bolt sphere,
Including longitudinal slide unit, horizontal slide unit, pedestal and horizontal disc tool magazine, described longitudinal slide unit and horizontal slide unit is arranged on pedestal and puts down
On face, described horizontal disc tool magazine is arranged on longitudinal slide unit side, described also including four axle feed systems and knife-changing system
Four axle feed systems include turret systems, longitudinal slide unit and horizontal slide unit, and each axle is driven using servomotor；Described turntable
System is arranged in horizontal slide unit, and turret systems include warp-wise turntable and broadwise turntable, and described warp-wise turntable connection turntable connects
Connect device, described turret connector connection broadwise turntable, warp-wise turntable is mutually perpendicular to broadwise turntable axial line and intersects at one
Fixing point；Described knife-changing system includes horizontal disc tool magazine, manipulator and machining center main shaft, and machining center main shaft is arranged on
Directly over longitudinal slide unit, manipulator is connected on machining center main shaft near the side of horizontal disc tool magazine.
Preferably, described warp-wise turntable can rotate in the range of 360 degree, the crank degree of described broadwise turntable with
It is section start positioned at longitudinal slide unit axis and perpendicular to the vertical plane of horizontal slide unit moving direction, rotates clockwise, broadwise
The crank degree of turntable is no more than 115 degree, and such crank degree can be worked into the whole area of processing needed for bolt sphere, and
Necessary rigidity and intensity can be maintained；Warp-wise turntable and broadwise turntable have locking device.
Preferably, described warp-wise turntable front end sets bolt sphere fixture, and described bolt sphere fixture includes self-centering
Scroll chuck, claw and connecting shaft, described connecting shaft connection warp-wise turntable front end；Connecting shaft is by rear end projection fixing bolt
Ball datum level, can make the bolt sphere centre of sphere coincide with warp-wise turntable and broadwise turntable axial line by adjusting the h values in connecting shaft
Intersection point.
Preferably, the haul distance of described longitudinal slide unit more than the length of most long drill bit, the maximum bolt radius of a ball and
The manipulator of horizontal disc tool magazine is drawn sword the total length of length three's length.
Preferably, the haul distance of the described horizontal slide unit bolt sphere cutting face diameter maximum more than processing.
Preferably, described machining center front-end of spindle is provided with flying disc, and flying disc makes blade radially by pad
Be axially formed trapezoidal Heterogeneous Permutation；Machining center main shaft uses The gear deceleration, and speed reducing ratio is 2 or 4, for less than screw specification
The screw line of M45, gear reduction ratio is 2, and in addition more than the screw line of screw specification M45, The gear deceleration is 4.
Compared with prior art, the beneficial effects of the utility model are：The described special processing center machine of horizontal bolt sphere
Bed sets turret systems, and the axial line intersection point with warp-wise turntable and broadwise turntable is eliminated because the centre of sphere is not solid as working origin
Surely the every error component for bringing, significantly improves machining accuracy, reduces the machining control number of axle, reduces lathe cost of manufacture；It is described
Turret systems make bolt sphere uniform force reliability, and with reference to horizontal type structure, horizontal type structure can be by increasing lathe base and slide unit chi
Very little raising bearing capacity, enables lathe to bear bolt sphere processing load.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model front view；
Fig. 2 is the structural representation of the utility model top view；
Fig. 3 is the structural representation of bolt sphere fixture in the utility model；
Fig. 4 is the structural representation of flying disc in the utility model.
In figure：1st, warp-wise turntable, 2, broadwise turntable, 3, turret connector, 4, longitudinal slide unit, 5, horizontal slide unit, 6, base
Seat, 7, horizontal disc tool magazine, 8, bolt sphere, 9, connecting shaft, 10, claw, 11, three-jaw self-centering chuck, 12, flying disc, 13, pad
Piece, 14, blade, 15, manipulator, 16, machining center main shaft, 17, bolt sphere fixture.
Specific embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment for being obtained, belongs to the scope of the utility model protection.
Fig. 1-4 are referred to, the utility model provides a kind of technical scheme：The horizontal special processing center machine tool of bolt sphere, bag
Longitudinal slide unit 4, horizontal slide unit 5, pedestal 6 and horizontal disc tool magazine 7 are included, it is flat that longitudinal slide unit 4 and horizontal slide unit 5 are arranged on pedestal 6
On face, horizontal disc tool magazine 7 is arranged on the side of longitudinal slide unit 4, also including four axle feed systems and knife-changing system, four axles feeding system
System includes turret systems, longitudinal slide unit 4 and horizontal slide unit 5, and each axle is driven using servomotor；Turret systems are arranged on transverse direction
On slide unit 5, turret systems include warp-wise turntable 1 and broadwise turntable 2, the connection turret connector 3 of warp-wise turntable 1, turret connector 3
Connection broadwise turntable 2, warp-wise turntable 1 is mutually perpendicular to and intersects at a fixing point with the axial line of broadwise turntable 2；Knife-changing system includes
Horizontal disc tool magazine 7, manipulator 15 and machining center main shaft 16, machining center main shaft 16 are arranged on directly over longitudinal slide unit 4, machine
Tool hand 15 is connected on machining center main shaft 16 near the side of horizontal disc tool magazine 7.
Wherein, in actual applications, warp-wise turntable 1 can rotate in the range of 360 degree, the crank degree of broadwise turntable 2
To be section start positioned at the axis of longitudinal slide unit 4 and perpendicular to the vertical plane of the moving direction of horizontal slide unit 5, rotate clockwise,
The crank degree of broadwise turntable 2 is no more than 115 degree, and such crank degree can be worked into processing whole needed for bolt sphere 8
Area, and necessary rigidity and intensity can be maintained；Warp-wise turntable 1 and broadwise turntable 2 have locking device, and locking torque is in maximum
More than 3 times of processing moment of torsion；Warp-wise turntable 1 and broadwise turntable 2 are dedicated numerical control turntable, 0.1 degree of indexing accuracy, and axial load is most
Big 10 tons, locking torque is 1000 Ns of rice for the screwed hole less than screw specification M45, in addition more than the spiral shell of screw specification M45
Pit is 2000 Ns of rice.
The front end of warp-wise turntable 1 sets bolt sphere fixture 17, and bolt sphere fixture 17 includes three-jaw self-centering chuck 11, claw
10 and connecting shaft 9, the front end of the connection warp-wise of connecting shaft 9 turntable 1 is raised solid by rear end using connecting shaft 9 in the front end of warp-wise turntable 1
Determine the datum level of bolt sphere 8, and the centre of sphere point of bolt sphere 8 coincides with the intersection point of warp-wise turntable 1 and the axial line of broadwise turntable 2；Ball
Heart point cannot actually be found, and bolt sphere 8 is used as reference for installation and is connected with warp-wise turntable 1 by the face on datum hole and screwed hole
Connect, the blank outer surface of clamping rear bolt ball 8 is no more than 2 millimeters along the diameter error that warp direction and weft direction rotate, and leads to
Cross and whether measure the jitter values of spherome surface more than 2 millimeters using magnetic force dial framework and dial gauge, if exceed passing through adjustment bolt ball
The h values of connecting shaft 9 in fixture 17, determine that the centre of sphere point of bolt sphere 8 coincides with the intersection point of warp-wise turntable 1 and the axial line of broadwise turntable 2,
It is processed as working origin using the point.
Length of the haul distance of longitudinal slide unit 4 more than most long drill bit, the maximum radius of bolt sphere 8 and horizontal disc tool magazine
7 manipulator 15 is drawn sword the total length of length three's length；The haul distance of horizontal slide unit 5 bolt sphere 8 maximum more than processing
Cutting face diameter；The front end of machining center main shaft 16 is provided with flying disc 12, and flying disc 12 makes blade 14 radially by pad 13
Be axially formed trapezoidal Heterogeneous Permutation；Machining center main shaft 16 uses The gear deceleration, and speed reducing ratio is 2 or 4, for being advised less than screw
The screw line of lattice M45, gear reduction ratio is 2, and in addition more than the screw line of screw specification M45, The gear deceleration is 4.
The operation principle of the horizontal special processing center machine tool of bolt sphere：Bolt sphere 8 is determined in the utility model process
Centre of sphere point coincides with the intersection point of warp-wise turntable 1 and the axial line of broadwise turntable 2, is processed as working origin using the point, enters
In the milling face process of row bolt sphere 8, the point is located in same level with machining center main shaft 16, is carried out bolt sphere 8 and is bored
During hole machined, the point is located along the same line with machining center main shaft 16, the heart is processed due to being, four axle feed systems
Need not link, as long as admission can complete processing；Rotation warp-wise turntable 1 and broadwise turntable 2 to the first need processing
The position of screwed hole is simultaneously locked, and the front end of machining center main shaft 16 is replaced by face milling cutters, and longitudinal slide unit 4 is quickly moved to parallel to horizontal stroke
Stop on slide unit 5 and the straight line tangent with bolt sphere, horizontal slide unit 5 is moved to feeding starting point simultaneously, and horizontal slide unit 5 starts
The processing of milling face is carried out, after completion of processing, the rapid backward of longitudinal slide unit 4, warp-wise turntable 1 and the locking device of broadwise turntable 2
Loosen and rotate to next machined surface, repeat first process in face, in such a way until institute face in need adds
Work is finished；The use of manipulator 15 is the bit change of machining center main shaft 16, manipulator 15 is the double pawl swinging mechanical hands of single armed, machinery
Respectively there is a clamping jaw at the two ends of the arm of hand 15, and two clamping jaws can simultaneously capture the cutter on tool magazine and main shaft, after revolution 180 degree,
Cutter is put back into tool magazine and machining center main shaft 16 simultaneously again；Adjustment warp-wise turntable 1 and 2 to one corresponding size spiral shell of broadwise turntable
Pit machined surface position is simultaneously locked, and horizontal slide unit 5 is moved on the axis of machining center main shaft 16 and stops, and quick mobile longitudinal direction is sliding
Feeding drilling is carried out near platform 4 to machined surface, rear fast fallback is finished, loosens and adjust warp-wise turntable 1 and broadwise turntable 2 under
One corresponding size hole processing face position, repeating above procedure carries out Drilling operation；If any different size screwed hole, then exist
Same size hole processing finishes tool changing and carries out hole processing, until all screwed holes complete processing, repeats screwed hole and adds
Work process, changing rose reamer and screw tap carries out chamfering and tapping processing.
The above, only the utility model preferably specific embodiment, but protection domain of the present utility model is not
Be confined to this, any one skilled in the art in the technical scope that the utility model is disclosed, according to this practicality
New technical scheme and its improvement design is subject to equivalent or change, should all cover in protection domain of the present utility model
It is interior.
Claims (6)
1. the special processing center machine tool of horizontal bolt sphere, including longitudinal slide unit（4）, horizontal slide unit（5）, pedestal（6）With horizontal circle
Dise knife storehouse（7）, described longitudinal slide unit（4）And horizontal slide unit（5）It is arranged on pedestal（6）In plane, described horizontal disc knife
Storehouse（7）It is arranged on longitudinal slide unit（4）Side, it is characterised in that：Also include four axle feed systems and knife-changing system, four described axles
Feed system includes turret systems, longitudinal slide unit（4）And horizontal slide unit（5）, each axle is using servomotor driving；Described turns
Platform system is arranged on horizontal slide unit（5）On, turret systems include warp-wise turntable（1）With broadwise turntable（2）, described warp-wise turntable
（1）Connection turret connector（3）, described turret connector（3）Connection broadwise turntable（2）, warp-wise turntable（1）With broadwise turntable
（2）Axial line is mutually perpendicular to and intersects at a fixing point；Described knife-changing system includes horizontal disc tool magazine（7）, manipulator
（15）With machining center main shaft（16）, machining center main shaft（16）It is arranged on longitudinal slide unit（4）Surface, manipulator（15）Connection
Work in-process heart main shaft（16）It is upper to be close to horizontal disc tool magazine（7）Side.
2. the special processing center machine tool of horizontal bolt sphere according to claim 1, it is technically characterized in that：Described warp-wise
Turntable（1）Can be rotated in the range of 360 degree, described broadwise turntable（2）Crank degree with positioned at longitudinal slide unit（4）Axis
Line and perpendicular to horizontal slide unit（5）The vertical plane of moving direction is section start, is rotated clockwise, broadwise turntable（2）Corner
Angle is no more than 115 degree；Warp-wise turntable（1）With broadwise turntable（2）There is locking device.
3. the special processing center machine tool of horizontal bolt sphere according to claim 2, it is characterised in that：Described warp-wise turntable
（1）Front end sets bolt sphere fixture（17）, described bolt sphere fixture（17）Including three-jaw self-centering chuck（11）, claw（10）
And connecting shaft（9）, described connecting shaft（9）Connection warp-wise turntable（1）Front end.
4. the special processing center machine tool of horizontal bolt sphere according to claim 1, it is technically characterized in that：Described longitudinal direction
Slide unit（4）Length of the haul distance more than most long drill bit, maximum bolt sphere（8）Radius and horizontal disc tool magazine（7）Machine
Tool hand（15）The total length of length of drawing sword three's length.
5. the special processing center machine tool of horizontal bolt sphere according to claim 1, it is technically characterized in that：Described transverse direction
Slide unit（5）The haul distance bolt sphere maximum more than processing（8）Cutting face diameter.
6. the special processing center machine tool of horizontal bolt sphere according to claim 1, it is characterised in that：Described machining center
Main shaft（16）Front end is provided with flying disc（12）, flying disc（12）By pad（13）Make blade（14）Formed radially and axially
Trapezoidal Heterogeneous Permutation；Machining center main shaft（16）Using The gear deceleration, speed reducing ratio is 2 or 4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621258889.4U CN206185505U (en) | 2016-11-23 | 2016-11-23 | Special machining center lathe of horizontal bolt ball |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621258889.4U CN206185505U (en) | 2016-11-23 | 2016-11-23 | Special machining center lathe of horizontal bolt ball |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206185505U true CN206185505U (en) | 2017-05-24 |
Family
ID=58723690
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621258889.4U Expired - Fee Related CN206185505U (en) | 2016-11-23 | 2016-11-23 | Special machining center lathe of horizontal bolt ball |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206185505U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107571021A (en) * | 2017-09-29 | 2018-01-12 | 江苏理工学院 | A kind of bolt sphere hole processing equipment |
| CN107962192A (en) * | 2017-11-21 | 2018-04-27 | 河南天元网架股份有限公司 | A kind of special processing center machine tool of horizontal bolt sphere and processing method |
| CN108581575A (en) * | 2018-04-26 | 2018-09-28 | 山东光磊钢结构工程股份有限公司 | Bolt sphere processing unit (plant) |
| CN108581540A (en) * | 2018-06-29 | 2018-09-28 | 菏泽学院 | A kind of fixture for engine lathe processing bolt sphere |
| CN109551022A (en) * | 2019-01-21 | 2019-04-02 | 中国科学院光电技术研究所 | A kind of processing method of the milling and latitude and longitude groove of magnetic ball |
| CN111002038A (en) * | 2019-12-25 | 2020-04-14 | 上海发那科机器人有限公司 | Multifunctional integrated processing device |
| CN114147532A (en) * | 2022-01-05 | 2022-03-08 | 浙江凯能精密机械有限公司 | Special machining center lathe of horizontal bolt ball |
-
2016
- 2016-11-23 CN CN201621258889.4U patent/CN206185505U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107571021A (en) * | 2017-09-29 | 2018-01-12 | 江苏理工学院 | A kind of bolt sphere hole processing equipment |
| CN107571021B (en) * | 2017-09-29 | 2019-09-20 | 江苏理工学院 | A kind of bolt sphere hole processing equipment |
| CN107962192A (en) * | 2017-11-21 | 2018-04-27 | 河南天元网架股份有限公司 | A kind of special processing center machine tool of horizontal bolt sphere and processing method |
| CN108581575A (en) * | 2018-04-26 | 2018-09-28 | 山东光磊钢结构工程股份有限公司 | Bolt sphere processing unit (plant) |
| CN108581540A (en) * | 2018-06-29 | 2018-09-28 | 菏泽学院 | A kind of fixture for engine lathe processing bolt sphere |
| CN108581540B (en) * | 2018-06-29 | 2024-04-09 | 菏泽学院 | Clamp for machining bolt ball by common lathe |
| CN109551022A (en) * | 2019-01-21 | 2019-04-02 | 中国科学院光电技术研究所 | A kind of processing method of the milling and latitude and longitude groove of magnetic ball |
| CN109551022B (en) * | 2019-01-21 | 2020-04-10 | 中国科学院光电技术研究所 | Method for milling magnetic sphere and scribing longitude and latitude lines |
| CN111002038A (en) * | 2019-12-25 | 2020-04-14 | 上海发那科机器人有限公司 | Multifunctional integrated processing device |
| CN114147532A (en) * | 2022-01-05 | 2022-03-08 | 浙江凯能精密机械有限公司 | Special machining center lathe of horizontal bolt ball |
| CN114147532B (en) * | 2022-01-05 | 2024-05-17 | 浙江凯能精密机械有限公司 | Special machining center lathe of horizontal bolt ball |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: HENAN TIANYUAN GRID CO., LTD. Assignor: Zhang Libo Contract record no.: 2017410000012 Denomination of utility model: Special machining center lathe of horizontal bolt ball Granted publication date: 20170524 License type: Exclusive License Record date: 20170831 |
|
| EE01 | Entry into force of recordation of patent licensing contract | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170524 Termination date: 20181123 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |