CN206185291U - Intelligence roll surfacing welding machine - Google Patents
Intelligence roll surfacing welding machine Download PDFInfo
- Publication number
- CN206185291U CN206185291U CN201621051685.3U CN201621051685U CN206185291U CN 206185291 U CN206185291 U CN 206185291U CN 201621051685 U CN201621051685 U CN 201621051685U CN 206185291 U CN206185291 U CN 206185291U
- Authority
- CN
- China
- Prior art keywords
- welding
- support
- roll
- welding machine
- machine according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model relates to an intelligence roll surfacing welding machine relates to roll build -up welding technical field. The utility model discloses a PLC central controller can intelligent searching roll fray goes forward side by side the windrow through ultrasonic flaw detector and automatic wire drive feed unit and welds, can realize the speed of rolls and displacement presets and shows, satisfy different welding process requirements, welding process is automatic to go on, roll rotary speed is through electrodeless variable frequency speed governing(VFSG) electric machine control, realization speed presets and shows, the welding cantilever adopts intelligent electric lift, each part can independent operation control, and be equipped with anticollision protection, automatic wire drive feed unit has the current interruption and stops to send a protect function, the efficiency of the processing of work piece is improved, saved production cost, easy operation has been realized, the mesh that degree of automation is high, the machining precision of work piece has also obtained very big promotion.
Description
Technical field
The utility model is a kind of intelligent roll built-up welding machine, is related to roll overlaying technical field.
Background technology
The expense of roll shops directly decides the height of steel rolling mill's cost in modern rolling mills, and the surface quality of roll is straight
The quality that decide rolled products is connect, the internal soundness of roll then decides the length of the service life of roll.It is more next competing
In the case of fiercer, product quality is high, low production cost is premise that survival and development are capable of in an enterprise.So roll car
Between be increasingly valued by people in the status of steel rolling mill.How reduces cost (roll consumption), improve product quality (meet
The roll of steel rolling production-line requirement) problem in the urgent need to address as roll shops.
At present, roll overlaying equipment needs many people to carry out monitor in real time mostly, increases cost of labor, and inefficiency is full
Foot not welding process requirement, welding process automation low degree.
Utility model content
Technical problem to be solved in the utility model, is directed to above-mentioned technical deficiency, there is provided a kind of intelligence
Roll built-up welding machine, can intelligently find roll and grind using PLC central controller by supersonic detector and automatic wire feeding device
At damage and carry out built-up welding, be capable of achieving the speed of rolls and displacement is preset and display, meet different welding process requirements, welding process from
Dynamic to carry out, roll speed of gyration is controlled by electrodeless frequency control motor, is realized speed pre-settings and is shown, welding cantilever uses intelligence
Energy electric up-down, each several part with independent operation control, and can be provided with preventing collision protection, and there is automatic wire feeding device current interruption to stop sending
Silk defencive function.
In order to solve the above technical problems, the technical scheme that the utility model is used is：Including support, support top is installed
It is fixed with console；Console internal circuit is connected with supersonic detector；Headstock and boot are fixed on support middle part
Both sides；Boot top is installed with roll fixing axle；Headstock top is installed with helical structure；Auxiliary support seat is logical
A slide rails are crossed to be arranged between headstock and boot；Welding cantilever is fixedly mounted on support by lift main shaft；Welding cantilever
Side be provided with balancing weight, sliding block is fixedly mounted on welding cantilever by B slide rails, and solder flux hopper is fixedly mounted on fixed column
On, ignition tip is fixedly mounted in solder flux hopper by passage, and supersonic detector is connected by fixed column with ultrasonic probe
Connect.
Further optimize the technical program, described Auxiliary support seat includes base, and fixed support is arranged on base, Gu
Fixed wheel is arranged on fixed support by damping spring.
Further optimize the technical program, the support arm of described lift main shaft is connected by dumbbell post and telescopic mast.
Further optimize the technical program, described helical structure includes manual turntable, and manual turntable is by electrodeless frequency conversion
Buncher is connected with screw mandrel.
Further optimize the technical program, described supersonic detector internal circuit is connected with automatic wire feeding device, surpass
Sonic probe combines connection with wire-feeding pipe.
Further optimize the technical program, described console includes PLC, supersonic detector and automatic feeding
Device inside is connected with PLC.
Further optimisation technique scheme, described support and Auxiliary support seat are cast iron quality.
Compared with prior art, the utility model has advantages below：1st, roll speed of gyration uses frequency conversion stepless time adjustment,
Speed pre-settings simultaneously show, can also be realized semi-automation by controlling manual turntable so that equipment has more hommization；2nd, roll walking
Using AC synchronous sampling, PLC carries out speed, position control, and Auxiliary support seat carries spring vibration damper, and energy
It is enough to be slided on support, the protection to roll is capable of achieving, meet the built-up welding requirement of different dimension of roller；3rd, PLC passes through
Supersonic detector and automatic wire feeding device can intelligently be found at roll wear and carry out built-up welding, and console uses technically reliable
The good PLC of property, internal circuit is connected with supersonic detector, lift main shaft and helical structure, by console
Control to whole machine, it is basic to realize intellectuality, save labour turnover, and high precision, improve efficiency；4th, support and Auxiliary support
Seat material uses cast iron, can bear sizable impact, durable in use, saves production cost.
Brief description of the drawings
Fig. 1 is a kind of structural representation of intelligent roll built-up welding machine.
Fig. 2 is a kind of part-structure schematic diagram of intelligent roll built-up welding machine.
In figure, 1, support；2nd, headstock；3rd, boot；4th, console；5th, PLC；6th, helical structure；7th, electrodeless change
Frequency modulation speed motor；8th, Auxiliary support seat；9th, A slide rails；10th, B slide rails；11st, roll fixing axle；12nd, solder flux hopper；13rd, weld outstanding
Arm；14th, support arm；15th, automatic wire feeding device；16th, dumbbell post；17th, telescopic mast；18th, ignition tip；19th, supersonic detector；
20th, wire-feeding pipe；21st, ultrasonic probe；22nd, counterweight is fast；23rd, manual turntable；24th, fixed support；25th, damping spring；26th, it is fixed
Wheel；27th, base；28th, lift main shaft；29th, sliding block；30th, passage；31st, fixed column；32nd, screw mandrel.
Specific embodiment
To make the purpose of this utility model, technical scheme and advantage of greater clarity, with reference to specific embodiment
And referring to the drawings, the utility model is further described.It should be understood that these descriptions are merely illustrative, and do not really want
Limit scope of the present utility model.Additionally, in the following description, the description to known features and technology is eliminated, to avoid not
Necessarily obscure concept of the present utility model.
Specific embodiment one：With reference to shown in Fig. 1-2, including support, the top of support 1 is mounted with console 4；Control
The internal circuit of platform 4 is connected with supersonic detector 19；Headstock 2 and boot 3 are fixed on the both sides at the middle part of support 1；Boot 3
Top is installed with roll fixing axle 11；The top of headstock 2 is installed with helical structure 6；Auxiliary support seat 8 is slided by A
Rail 9 is arranged between headstock 2 and boot 3；Welding cantilever logical 13 is crossed lift main shaft 28 and is fixedly mounted on support 1；Welding
The side of cantilever 13 is provided with balancing weight 22, and sliding block 29 is fixedly mounted on welding cantilever 13 by B slide rails 10, and solder flux hopper 12 is consolidated
In fixed column 31, ignition tip 18 is fixedly mounted in solder flux hopper 12 by passage 30, supersonic detector 19 for Dingan County
It is connected with ultrasonic probe 21 by fixed column 31；Auxiliary support seat 8 includes base 27, and fixed support 24 is arranged on base 27
On, fast pulley 26 is arranged on fixed support 24 by damping spring 25；The support arm 14 of lift main shaft 28 passes through dumbbell post 16
Connected with telescopic mast 17；Helical structure 6 includes manual turntable 23, and manual turntable 23 passes through electrodeless frequency control motor 7 and screw mandrel
32 connections；The internal circuit of supersonic detector 19 is connected with automatic wire feeding device 15, and ultrasonic probe 21 is combined with wire-feeding pipe 20
Connection；Console 4 includes PLC 5, supersonic detector 19 and the inside of automatic wire feeding device 15 and the phase of PLC 5
Even；Support 1 and Auxiliary support 8 materials of seat use cast iron.
Roll is placed on Auxiliary support seat 8, helical structure 6 and roll fixing axle 11 are fixed to roll, by control
Platform processed 4, can be corrected and stepless time adjustment to roll, safe and reliable, and scanning is comprehensive；Required according to various sizes of roll,
Auxiliary support seat 8 can be slided on support, and helical structure 6 is stretched by electrodeless frequency control motor 7 and screw mandrel 32 to roll
Contracting regulation, working stability can prevent from sliding；Lift main shaft 28 is connected by support arm 14 with welding cantilever 13, realizes butt welding
The lifting of cantilever 13 is connect, welding cantilever 13 can be slided on B slide rails 10, and the cooperation of welding cantilever 13 and helical structure 6 can be right
Roll carries out comprehensive without dead angle scanning and built-up welding；Supersonic detector 19 is with automatic wire feeding device 15 by PLC to 5
Roll is detected a flaw and built-up welding simultaneously, and when the scanning of ultrasonic probe 21 to roll breakage, automatic wire feeding device 15 passes through wire feed
Pipe 20 carries out automatic feeding, while ignition tip 18 is powered, by the feeding of passage 30, whole machine realizes intelligent control to solder flux hopper 12
System.
It should be appreciated that above-mentioned specific embodiment of the present utility model is used only for exemplary illustration or explains this reality
With new principle, without constituting to limitation of the present utility model.Therefore, without departing from spirit and scope of the present utility model
In the case of any modification, equivalent substitution and improvements done etc., should be included within protection domain of the present utility model.Additionally,
The utility model appended claims are intended to fall into scope and border or this scope and border
Whole in equivalents changes and modifications example.
Claims (7)
1. a kind of intelligent roll built-up welding machine, it is characterised in that：Including support (1), support (1) top is mounted with console
(4)；Console (4) internal circuit is connected with supersonic detector (19)；Headstock (2) and boot (3) are fixed on support
(1) both sides in the middle part of；Boot (3) top is installed with roll fixing axle (11)；Headstock (2) top is installed with spiral
Structure (6)；Auxiliary support seat (8) is by A slide rails (9) between headstock (2) and boot (3)；Welding cantilever (13) is led to
Lift main shaft (28) is crossed to be fixedly mounted on support (1)；The side of welding cantilever (13) is provided with balancing weight (22), sliding block (29)
It is fixedly mounted in welding cantilever (13) by B slide rails (10), solder flux hopper (12) is fixedly mounted in fixed column (31), it is conductive
Mouth (18) is fixedly mounted in solder flux hopper (12) by passage (30), supersonic detector (19) by fixed column (31) with
Ultrasonic probe (21) is connected.
2. a kind of intelligent roll built-up welding machine according to claim 1, it is characterised in that：Auxiliary support seat (8) is including base
(27), on base (27), fast pulley (26) is by damping spring (25) installed in fixed support for fixed support (24)
(24)。
3. a kind of intelligent roll built-up welding machine according to claim 1, it is characterised in that：The support arm (14) of lift main shaft
Connected by dumbbell post (16) and telescopic mast (17).
4. a kind of intelligent roll built-up welding machine according to claim 1, it is characterised in that：Helical structure (6) including turning manually
Disk (23), manual turntable (23) is connected by electrodeless frequency control motor (7) with screw mandrel (32).
5. a kind of intelligent roll built-up welding machine according to claim 1, it is characterised in that：The internal electricity of supersonic detector (19)
Road is connected with automatic wire feeding device (15), and ultrasonic probe (21) combines connection with wire-feeding pipe (20).
6. a kind of intelligent roll built-up welding machine according to claim 1, it is characterised in that：Console (4) is including PLC
(5), supersonic detector (19) is connected with inside automatic wire feeding device (15) with PLC controllers (5).
7. a kind of intelligent roll built-up welding machine according to claim 1, it is characterised in that：Support (1) and Auxiliary support seat (8)
It is cast iron quality.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621051685.3U CN206185291U (en) | 2016-09-12 | 2016-09-12 | Intelligence roll surfacing welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621051685.3U CN206185291U (en) | 2016-09-12 | 2016-09-12 | Intelligence roll surfacing welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206185291U true CN206185291U (en) | 2017-05-24 |
Family
ID=58728326
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621051685.3U Expired - Fee Related CN206185291U (en) | 2016-09-12 | 2016-09-12 | Intelligence roll surfacing welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206185291U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107457509A (en) * | 2017-08-15 | 2017-12-12 | 安徽卓煌机械设备有限公司 | A kind of limestone crushing roller wearing layer preheating surfacing device |
| CN111843376A (en) * | 2020-08-19 | 2020-10-30 | 上海戍尔特设备修造有限公司 | Roller repairing welding machine and repairing process thereof |
| CN116748765A (en) * | 2023-08-22 | 2023-09-15 | 江苏润孚机械轧辊制造有限公司 | Roller build-up welding machine |
-
2016
- 2016-09-12 CN CN201621051685.3U patent/CN206185291U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107457509A (en) * | 2017-08-15 | 2017-12-12 | 安徽卓煌机械设备有限公司 | A kind of limestone crushing roller wearing layer preheating surfacing device |
| CN107457509B (en) * | 2017-08-15 | 2019-06-21 | 溧阳天山水泥有限公司 | A kind of limestone crushing roller wearing layer preheating surfacing device |
| CN111843376A (en) * | 2020-08-19 | 2020-10-30 | 上海戍尔特设备修造有限公司 | Roller repairing welding machine and repairing process thereof |
| CN116748765A (en) * | 2023-08-22 | 2023-09-15 | 江苏润孚机械轧辊制造有限公司 | Roller build-up welding machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206185291U (en) | Intelligence roll surfacing welding machine | |
| CN202155668U (en) | Multifunctional welding machine frame for welding soldering seam outside barrel body of wind power generation tower barrel | |
| CN207129760U (en) | I-beam wheel servo moves bus cable device | |
| CN107052648A (en) | It is a kind of arbitrarily to adjust the spot welding device of soldering angle | |
| CN203471058U (en) | Multifunctional trolley for sawing machine | |
| CN201371303Y (en) | Automatic welding machine for circular seams | |
| CN206029062U (en) | Welding seam automatic identification adjusts welding machine about tubulation | |
| CN201783782U (en) | Wind energy tower barrel inside-welding flange vehicle | |
| CN207873928U (en) | A kind of steel plate polishing machine | |
| CN208166419U (en) | A kind of Architectural Equipment hanging apparatus | |
| CN200981148Y (en) | Multifunctional tyre dismounting and steel ring top exchanging device | |
| CN202045441U (en) | Automatic submerged arc horizontal welding machine | |
| CN105108233B (en) | Conical workpiece numerical control band sawing machine saw cutting system and processing method | |
| CN108340160A (en) | A kind of steel pipe cutting device for building with punching functions | |
| CN201079883Y (en) | Petroleum drilling machine winch brake disc side welding seam welding device | |
| CN210360078U (en) | Connecting rod welding positioner | |
| CN206405531U (en) | Run-on tab cutting machine | |
| CN106964832A (en) | plate cutting method and system | |
| CN209442395U (en) | A kind of air-conditioning copper pipe cuts discharging frame | |
| CN202741903U (en) | Automatic welding machine for conical tank | |
| CN202704875U (en) | Numerically controlled cutting-off machine silicon stick lifting device | |
| CN202264018U (en) | Winding spot welding device | |
| CN105712204A (en) | Intelligent electronic automatic weighing device of multifunctional overhead crane | |
| CN207521465U (en) | A kind of panel beating adjustment mechanism | |
| CN207206094U (en) | Plane and interior outer arc grinding machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170524 Termination date: 20200912 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |