CN206169628U - 5 fitting work station of fast manual gear shifter assembly - Google Patents
5 fitting work station of fast manual gear shifter assembly Download PDFInfo
- Publication number
- CN206169628U CN206169628U CN201621157848.6U CN201621157848U CN206169628U CN 206169628 U CN206169628 U CN 206169628U CN 201621157848 U CN201621157848 U CN 201621157848U CN 206169628 U CN206169628 U CN 206169628U
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- China
- Prior art keywords
- fixture
- oiling
- work station
- axle
- mounting work
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Abstract
The utility model discloses a 5 fitting work station of fast manual gear shifter assembly mainly includes: frame, workstation, clamp group, filling device, control panel, electromagnetism valves, current amount control means and control box, clamp group is driven by a plurality of cylinders, cylinder, current amount control means, electromagnetism valves and control panel connect respectively in the control box, filling device is connected to oil supply unit through current amount control means, filling device includes: refuel anchor clamps A, the anchor clamps B that refuels, refuel anchor clamps C, the anchor clamps A, anchor clamps B and anchor clamps C's the fatten axle head of refueling of refueling of refueling partially do not is provided with four tank filler sleeves. In this way, the utility model discloses can improve the efficiency of paining of every part lubricating grease to to paint the flow control in admissible error range.
Description
Technical field
This utility model is related to auto parts and components manufacture field, the dress of more particularly to a kind of 5 fast manual gearshift assembly
With work station.
Background technology
3rd step of the assembling process of 5 fast manual gearshift assemblies needs the part of assembling to have：Two 10mm band sealing rings
Axle sleeve, a gear shift connecting rod（Two holes）, a gear selecting arm component, a gear selecting bar assembly, a gear shift pin, a bullet
Property axle sleeve, a ball cap.Wherein, 10mm axle sleeves, gear shift connecting rod（Two holes）Need to apply one in inner surface with gear selecting arm component
Layer grease, reduces between axle sleeve and gear shift pin, between gear shift connecting rod and ball pin, gear shift pin and ball cap, gear selecting arm component and ball cap
Between frictional force.For axle sleeve and other needs are in the part of inner surface grease, conventional method is craft small brushes
In axle sleeve and the one layer of grease of inner surface brush for the part needed in inner surface grease.Respective position is respectively installed to afterwards
Put.The assembling of sealing ring, usual manner are manually to strut sealing ring every time, then to be mounted directly on axle sleeve.It is put on fixture again
It is grease-added, it is installed in housing afterwards（Drive on a left side）.Elastic shaft sleeve is also directly to be press fit into using handss one by one in the usual way
On gear shift pin.There is jump ring in shift selection arm, usual manner is assembled by hand gear shift pin（It is fluted on bar）, determine with feel and change
Whether lever is installed in place with jump ring.During the problem that equipment occurs, all it is that concrete condition is artificially judged by employee.
Conventional installation method is primarily present following some problem：1st, manual is that axle sleeve and other needs are smeared in inner surface
When the part of grease is grease-added, operation that can only successively one by one, the grease amount smeared per part accurately cannot be controlled
System, there is more or less situation, this can very likely cause each selector gearshift when feel it is inconsistent；2nd, it is manual
Second deficiency smeared is that efficiency is low, when operator is operated, can only smear a part every time, increase the operating time；3rd, handss
Work there is a possibility that holiday when grease is smeared, also.The inadvertent of operator, it is possible to holiday phenomenon occur, this
It is subtle in operation, but the service life of selector will be affected；4th, more seriously in gearshift procedure, if
Holiday grease, can cause selector stuck, so as to the situation for occurring damaging change speed gear box；5th, the deficiency of installation sealing ring is manually
Efficiency comparison is low.When sealing ring is strutted, sealing ring has the risk of deformation.If deformation, sealing ring can be blocked selection lever, cause
Cannot gear shift；6th, easy neglected loading, causes advanced wear shift bar assembly, so as to shorten the service life of selector；7th, pacify manually
Filling elastic shaft sleeve needs using than larger power, and such working strength is for operator than larger, the continuous life of long-time
Cannot ensure if product that it is all accurately in place to install every time；8th, easy neglected loading, causes to have some setbacks during selector gear shift；9th, manually
When gear shift pin being installed to jump ring, it is impossible to which guarantee can be installed in place every time.If be not installed in place, after long-time use, gear shift
Pin easily departs from from selector, so as to damage selector；10th, during device fails, it is impossible to quickly judge and find out
Basic reason；11st, during manual installing component, particularly press-fit when, have injury risk.
Utility model content
This utility model mainly solving the technical problems that provide the mounting work station of a kind of 5 fast manual gearshift assemblies,
The efficiency of smearing of each component lubrication fat can be improved, and applying amount is controlled in admissible range of error.
To solve above-mentioned technical problem, the technical scheme that this utility model is adopted is：A kind of 5 fast manual shifts are provided
The mounting work station of device assembly, mainly includes：Frame, workbench, fixture group, refueling device, control panel, solenoid valve block, stream
Amount control unit and control chamber, the workbench are arranged in frame, and the fixture group and refueling device are arranged on workbench
End face, the control panel are arranged above workbench, and the solenoid valve block, flow controlling unit and control chamber are arranged at work
At the lower methods, rack of platform, the flow controlling unit connects refueling device and fueller, and the fixture group is driven by some cylinders
Dynamic, the cylinder, flow controlling unit, solenoid valve block and control panel are connected to control chamber, and the refueling device includes：
Oiling fixture A, oiling fixture B, oiling fixture C are provided with oiling fat axle A, at the oiling fixture B at the oiling fixture A
Oiling fat axle B is provided with, oiling fat axle C, the oiling fat axle A, oiling fat axle B, oiling fat at the oiling fixture C, is provided with
The end of axle C offers four oil outlets respectively, and four oil outlet uniform rings are around being distributed on the outside of axle center.
Preferably, the diameter of the oil outlet is set to 0.1 ~ 0.2mm.
Preferably, the flow controlling unit also includes oil path distributor, and lubricant grease passes through oil path distributor and oil pipe
The oil outlet of each oiling fat axle is delivered to respectively.
Preferably, the oiling fixture A, oiling fixture B and oiling fixture C are respectively adopted profiling jig.
Preferably, the oiling fixture A, oiling fixture B and oiling fixture C are also respectively provided with to penetrating switch.
Preferably, the fixture group includes：Shell clamp, the first fixture, the second fixture, the 3rd fixture and the 4th fixture,
The upper and lower side of the shell clamp is respectively arranged with clamping device, and the clamping device is driven by clamping cylinder, first folder
Tool, the second fixture, the 3rd fixture are respectively arranged with clamp cylinder, and the first fixture, the second fixture, the 3rd fixture are respectively arranged at respectively
From the piston rod front end of clamp cylinder.
Preferably, photoelectric sensor and magnetic switch are respectively arranged with the clamping cylinder and clamp cylinder.
Preferably, the front both sides of the frame are respectively arranged with safe grating.
Preferably, the front both sides of the workbench are respectively arranged with shift knob.
The beneficial effects of the utility model are：1st, by semi-automatic mounting work station, 5 speed are not only increased and is changed manually
The packaging efficiency of lug-latch part, also saves manpower, reduces the injured risk of operator；2nd, the lubrication that each part is smeared
Fat amount can precise control, it is ensured that the lubricant effect and quality of axle sleeve；3rd, three parts can be applied simultaneously and spread grease,
Improve work efficiency；4th, by accurately detection, the part for being prevented from not smearing is installed on selector, it is ensured that changed
The normal function of lug-latch and use；5th, by photoelectric sensor, it is ensured that part does not have neglected loading；6th, using cylinder from dynamic pressure
Dress, both can guarantee that the accuracy that part is installed in place, while and can reduce the production fatigue strength of employee.
Description of the drawings
Fig. 1 is that the stereochemical structure of one preferred embodiment of mounting work station of 5 fast manual gearshift assembly of this utility model is shown
It is intended to；
Fig. 2 is the dimensional structure diagram of shown workbench；
Fig. 3 is part A close-up schematic view in Fig. 2；
In accompanying drawing, the labelling of each part is as follows：1st, frame, 2, workbench, 3, fixture group, 4, refueling device, 5, chain of command
Plate, 6, solenoid valve block, 7, flow controlling unit, 8, safe grating, 9, shift knob, 31, shell clamp, 32, clamping device,
33rd, clamping cylinder, 34, support, the 35, first fixture, the 36, second fixture, the 37, the 3rd fixture, the 38, the 4th fixture, 41, refuel folder
Tool A, 42, oiling fixture B, 43, oiling fixture C, 44, oiling fat axle A, 45, oiling fat axle B, 46, oiling fat axle C.
Specific embodiment
Below in conjunction with the accompanying drawings preferred embodiment of the present utility model is described in detail, so that advantage of the present utility model
Can be easier to be readily appreciated by one skilled in the art with feature, it is apparent clear and definite so as to make to protection domain of the present utility model
Define.
Fig. 1 to Fig. 3 is referred to, this utility model embodiment includes：
The mounting work station of a kind of 5 fast manual gearshift assemblies, mainly includes：Frame 1, workbench 2, fixture group 3, oiling
Device 4, control panel 5, solenoid valve block 6,7 yuan of flow-control list and control chamber, the workbench 2 is arranged in frame 1, described
Fixture group 3 and refueling device 4 are arranged at 2 end face on workbench, and the control panel 5 is arranged above workbench 2, the electromagnetism
Valve group 6, flow controlling unit 7 and control chamber are arranged at the lower methods, rack 1 of workbench 2, and the connection of the flow controlling unit 7 adds
Oily device 4 and fueller, the fixture group 3 is by some air cylinder drivens, the cylinder, flow controlling unit 7, solenoid valve block 6
Control chamber is connected to control panel 5, the refueling device 4 includes：Oiling fixture A41, oiling fixture B42, refuel folder
Tool C43, is provided with oiling fat axle A44, oiling fat axle B45 is provided with the oiling fixture B42 at the oiling fixture A41,
It is provided with oiling fat axle C46 at the oiling fixture C43, the oiling fat axle A44, oiling fat axle B45, oiling fat axle C46
End offers four oil outlets respectively, four oil outlet uniform rings around being distributed on the outside of axle center, the diameter of the oil outlet
0.2mm is set to, so can equably coating lubricating oil fat.
Further, two big little three angles, oiling fixture B42 are additionally provided with the outside of the oiling fat axle B45
Processing when, according to part fix foot height and length made square groove, part according to the good unique positions of jig Design,
Can accurate dropping place, it is to avoid the pollution of oils and fatss is caused due to deviation.
Further, in order to anti-leak-stopping refuels, the oiling fixture A41, oiling fixture B42 and oiling fixture C43 also divide
It is not provided with to penetrating switch, only when part is installed in place, starts to refuel to after part, just to penetrating inductive switching, by flow
Control unit 7, within 0.1g, fuel-displaced time precision is controlled at 100 milliseconds lubricant grease volume read-out precision controlling.
Further, to penetrating switch at the oiling fixture, due to penetrating the laser facula of switch than larger, so
The hole of a 1mm is opened on each oiling fixture, beneficial to focusing, detection precision is improved.
Further, the fixture group 3 includes：Shell clamp 31, the first fixture 35, the second fixture 36, the 3rd fixture 37
With the 4th fixture 38, the upper and lower side of the shell clamp 31 is respectively arranged with clamping device 32, and the clamping device 32 is by clamping
Cylinder 33 drives, and first fixture 35, the second fixture 36, the 3rd fixture 37 are respectively arranged with clamp cylinder, the first fixture 35,
Second fixture 36, the 3rd fixture 37 are respectively arranged at the piston rod front end of respective clamp cylinder.During work, first part is pre-installed
To at each fixture, cylinder starts, and part is pressed into housing.For precise control intrusion and assembly precision, 33 He of clamping cylinder
Magnetic switch is provided with each clamp cylinder.In order to prevent setting respectively at neglected loading part, clamping cylinder 33 and each clamp cylinder
It is equipped with photoelectric sensor.
For the ease of housing and the pre-installation of part, shell clamp 31 and each member gripper adopt contoured design.
In order to protect the personal safety of operator, safe grating 8 is respectively arranged with the front both sides of frame 1, is prevented
Equipment has staff to stretch in running；The front both sides of the workbench 2 are respectively arranged with shift knob 9, only simultaneously
Two shift knobs 9 are pressed, equipment could start.
The course of work of the present utility model is as follows：First the part for needing to refuel is installed at each oiling fixture, to penetrating
Inductive switching is in place to part, information transfer to control chamber, is manipulated by control panel 5, opens up oiling, after adding oil, will
Need the part of assembling to be pre-installed into each fixture, housing is pre-installed into into shell clamp 31,32 clamping body of clamping device, photoelectricity
After induction apparatuss sense each part pre-installation in place, control chamber is transferred information to, and from 5 feedback-related information of control panel,
After confirmation is errorless, both hands Push switch button 9, equipment start, and each part is accurately pressed into housing.
Embodiment of the present utility model is the foregoing is only, the scope of the claims of the present utility model is not thereby limited, it is every
The equivalent structure made using this utility model description and accompanying drawing content or equivalent flow conversion, or be directly or indirectly used in
Other related technical fields, are included in scope of patent protection of the present utility model in the same manner.
Claims (9)
1. the mounting work station of a kind of 5 fast manual gearshift assemblies, it is characterised in that mainly include：Frame, workbench, fixture
Group, refueling device, control panel, solenoid valve block, flow controlling unit and control chamber, the workbench are arranged in frame, institute
State fixture group and refueling device is arranged at workbench upper surface, the control panel is arranged above workbench, the electromagnetic valve
Group, flow controlling unit and control chamber are arranged at the lower methods, rack of workbench, and the flow controlling unit connects refueling device
And fueller, the fixture group is by some air cylinder drivens, the cylinder, flow controlling unit, solenoid valve block and control panel
Control chamber is connected to, the refueling device includes：Oiling fixture A, oiling fixture B, oiling fixture C, the oiling fixture A
Place is provided with oiling fat axle A, is provided with oiling fat axle B, is provided with oiling fat at the oiling fixture C at the oiling fixture B
Axle C, the oiling fat axle A, oiling fat axle B, the end of oiling fat axle C offer four oil outlets respectively, four oil outlets
Uniform ring is around being distributed on the outside of axle center.
2. the mounting work station of a kind of 5 fast manual gearshift assemblies according to claim 1, it is characterised in that it is described go out
The diameter of oilhole is set to 0.1 ~ 0.2mm.
3. a kind of mounting work station of 5 fast manual gearshift assemblies according to claim 1, it is characterised in that the stream
Amount control unit also includes oil path distributor, and lubricant grease passes through oil path distributor and oil pipe is delivered to each oiling fat axle respectively
Oil outlet.
4. the mounting work station of a kind of 5 fast manual gearshift assemblies according to claim 1, it is characterised in that it is described plus
Oily fixture A, oiling fixture B and oiling fixture C are respectively adopted profiling jig.
5. the mounting work station of a kind of 5 fast manual gearshift assemblies according to claim 1, it is characterised in that it is described plus
Oily fixture A, oiling fixture B and oiling fixture C are also respectively provided with to penetrating switch.
6. a kind of mounting work station of 5 fast manual gearshift assemblies according to claim 1, it is characterised in that the folder
Tool group includes：Shell clamp, the first fixture, the second fixture, the 3rd fixture and the 4th fixture, the upper and lower side point of the shell clamp
Clamping device is not provided with, the clamping device is driven by clamping cylinder, first fixture, the second fixture, the 3rd fixture point
Clamp cylinder is not provided with, before the first fixture, the second fixture, the 3rd fixture are respectively arranged at the piston rod of respective clamp cylinder
End.
7. a kind of mounting work station of 5 fast manual gearshift assemblies according to claim 6, it is characterised in that the folder
Photoelectric sensor and magnetic switch are respectively arranged with tight cylinder and clamp cylinder.
8. a kind of mounting work station of 5 fast manual gearshift assemblies according to claim 1, it is characterised in that the machine
The front both sides of frame are respectively arranged with safe grating.
9. a kind of mounting work station of 5 fast manual gearshift assemblies according to claim 1, it is characterised in that the work
The front both sides for making platform are respectively arranged with shift knob.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621157848.6U CN206169628U (en) | 2016-11-01 | 2016-11-01 | 5 fitting work station of fast manual gear shifter assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621157848.6U CN206169628U (en) | 2016-11-01 | 2016-11-01 | 5 fitting work station of fast manual gear shifter assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206169628U true CN206169628U (en) | 2017-05-17 |
Family
ID=58679472
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621157848.6U Withdrawn - After Issue CN206169628U (en) | 2016-11-01 | 2016-11-01 | 5 fitting work station of fast manual gear shifter assembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206169628U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106378624A (en) * | 2016-11-01 | 2017-02-08 | 耀普科技（苏州）有限公司 | Assembly workstation of five-speed manual gear shifter assembly |
-
2016
- 2016-11-01 CN CN201621157848.6U patent/CN206169628U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106378624A (en) * | 2016-11-01 | 2017-02-08 | 耀普科技（苏州）有限公司 | Assembly workstation of five-speed manual gear shifter assembly |
| CN106378624B (en) * | 2016-11-01 | 2018-07-20 | 耀普科技（苏州）有限公司 | The mounting work station of 5 fast manual gearshift assemblies |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170517 Effective date of abandoning: 20180720 |
|
| AV01 | Patent right actively abandoned |