CN206153347U - Automatic punching press line of automobile starter stator housing - Google Patents

Abstract

The utility model provides an automatic punching press line of automobile starter stator housing, it is big to have overcome prior art intensity of labour, machining efficiency is low, the poor problem of machining precision, the characteristic is that 4 hydraulic punching machine fuse, 1 casing positioner of every hydraulic punching machine configuration, 2 platform brush carrier bump stamping device 3 fuse, dispose 2 sets of pneumatic manipulator devices in front at every hydraulic punching machine and every brush carrier bump stamping device, 4 hydraulic punching machine that fuse become a whole with 2 brush carrier bump stamping device reconnections that fuse, line type aliphatic epoxide, can accomplish 6 punching press processes in succession, after 6 processes are accomplished for the first time, the every action of punching press line once can synchronous punching press goes out the lower terminal surface U -shaped wire fairlead of 6 casings, circular drain valve mounting hole, up end rectangle recess, lower terminal surface rectangle recess, 2 individual brush carrier location bump and 6 brush carrier linmiting salient point, intensity of labour has been reduced by a wide margin, the efficiency of processing is improved and machining precision.

Description

A kind of automobile starter stator casing automation press line

Technical field

This utility model belongs to automobile starter stator technical field, and more particularly to a kind of automobile starter stator casing is certainly Dynamic punch line.

Background technology

Automobile starter stator casing is provided with the spacing salient point of 6 brush carriers, 2 brush carrier positioning convex points, 1 lower surface The circular drain valve installing hole of U-shaped wire fairlead, 1 upper surface rectangular recess, 1 lower surface rectangular recess and 1, this some holes Or groove needs to carry out punching press respectively, in prior art, to use 6 stamping machines and 6 people divide 6 procedure punching presses, high labor intensive, Working (machining) efficiency is low, and machining accuracy is poor, and there is scale error, affects product quality.

The content of the invention

Problem to be solved in the utility model is to overcome the deficiencies in the prior art part, there is provided can be in a production 6 road stamping procedures are continuously finished on line, so as to improve a kind of automobile starter stator casing of working (machining) efficiency and machining accuracy from Dynamic punch line.

The technical solution adopted in the utility model include hydraulic press, casing positioner, brush carrier salient point decompressor, Pneumatic manipulator device and control system, 4 hydraulic press are connected, and every hydraulic press configures 1 casing positioner, Under control of the control system, 1 lower surface U-shaped wire fairlead punching press, 1 circular drain valve peace are carried out respectively from right to left Dress hole punching press, 1 upper surface rectangular recess punching press and 1 lower surface rectangular recess punching press, 2 brush carrier salient point decompressors 3 It is connected, under control of the control system, from right to left one carries out 2 brush carrier positioning convex point punching presses, and another carries out 6 The spacing salient point punching press of individual brush carrier, in every hydraulic press and every brush carrier salient point decompressor 2 sets of pneumatic motors of former configuration Tool arm device, 4 for being connected hydraulic press and 2 brush carrier salient point decompressors being connected reconnect into one it is whole Body, forms automobile starter stator casing automation press line.

The hydraulic press includes frame, has workbench the workbench fixed plate of frame is installed above, above workbench Mold fixed plate is installed, the 2 first straight line guide rails being parallel to each other in left and right is installed on mold fixed plate and die is fixed Seat, on the 2 first straight line guide rails being parallel to each other in left and right straight-line guide rail slide block is provided with, and mould is provided with straight-line guide rail slide block Tool frame, is provided with stamping cavity die in die fixed seat, and on the table face is mounted by means of screws with support, on support Casing positioning cylinder is installed, positioning pressure head is installed on the lower end piston rod of casing positioning cylinder, on mold fixed plate Hydraulic jack is installed, drift adapter is installed on the forward bolt piston bar of hydraulic jack, install in drift adapter front end There is punching press punch, cylinder fix bar be also equipped with mold fixed plate, the first material returned cylinder is installed in cylinder fix bar, Material returned bar adapter and the first material returned bar are installed on the upper piston rod of the first material returned cylinder, in the lower work of the first material returned cylinder First material returned stroke adjustment screw is installed on stopper rod, material returned push pedal is installed in the first material returned bar top die fixed seat, Mechanical hand mounting seat is welded with the front end of frame and supported with gusset is strengthened.

The casing positioner includes pedestal, fixed connecting plate is connected with pedestal, in the left and right of fixed connecting plate Both sides are connected with outer housing, and outer the covering on is played outer to motor and the effect of cylinder proofing dust and protecting, also acted as install sensor Effect, upper and lower 2 wire guides are machined with outer housing, for connecting the air inlet-outlet pipe of cylinder, the supply lines of motor and sensing Device wire, installs rotating servo motor and reset cylinder on the fixed connecting plate in outer housing, above upper end is installed outside outer housing There is sensor installation seat, sensor is installed on sensor installation seat, and active toothed wheel is installed on motor shaft, solid Determine bearing is installed on connecting plate, pallet axle is installed in brearing bore, passive toothed wheel is installed on pallet axle, actively Cog belt is installed in toothed wheel and passive toothed wheel, circular location tray is installed on pallet axle, in circular location tray On be evenly equipped with 4 Anti-slip positioning pins, the Anti-slip positioning pin upper end is machined with the insertion for being easy to stator cage and the inclined-plane for exiting, Locking pin is also equipped with circular location tray, has locking pin slide block locking pin is installed above, pacified in the tail end of locking pin Equipped with reset bullet.

The brush carrier salient point decompressor includes mounting plate, oild chuck is provided with mounting plate and is determined Position set, on the top of positioning sleeve the equal dividing and positioning disk of 2～6 deciles is provided with, and is provided with gland on equal dividing and positioning disk, gland and Equal dividing and positioning disk is fixed on positioning sleeve with 6 second connection spiral shells, and the upper surface of the central dividing plate in positioning sleeve is provided with height Degree adjustment block, is provided with material returned bar free gap, in height adjusting block between positioning sleeve and height adjusting block and central dividing plate Die mould die is installed, the height adjusting block and die mould die are fixed on central dividing plate with the first fixing screws, in positioning The lower end of the central dividing plate in set is provided with unloading mechanism, and the unloading mechanism has second material returned cylinder, and described second moves back Material cylinder is fixed on cylinder fixed disk by the 3rd fixing screws, and cylinder fixed disk is fixed by the 4th fixing screws with connecting rod Connection, and be fixed on mounting plate by connecting rod, material returned bar is installed on the upper piston rod of the second material returned cylinder and is fixed Seat, the second material returned bar is fixedly connected in material returned bar fixed seat with the second fixing screws, and the second material returned upper end is lived installed in material returned bar In dynamic gap, chuck slide block is installed on oild chuck, pressing head seat is installed before chuck slide block, pressing head seat studs with die mould Punch, is provided with the second material returned stroke adjustment screw, the second material returned stroke adjustment spiral shell on the lower piston rod of the second material returned cylinder Silk locking nut is locked on the lower piston rod of the second material returned cylinder.

The pneumatic manipulator device is arranged in the tool handss mounting seat of every hydraulic press and every brush carrier salient point punching In the mechanical hand mounting seat of pressure device, the pneumatic manipulator device includes upper and lower servomotor, in upper and lower servomotor upper end Face peace turns have line slideway installing rack, and second straight line guide rail is installed on line slideway installing rack, and second straight line is led and is provided with Mechanical hand installs crossbeam, installs in mechanical hand and the Pneumatic manipulator containing crawl cylinder is provided with crossbeam, installs in mechanical hand The left end of crossbeam is provided with left and right servomotor, installed in hydraulic press and 12 pneumatic machineries of brush carrier salient point decompressor All there is the function that captures, adjust, move left and right and move up and down, wherein 12 move left and right action and 12 move up and down it is dynamic Make synchronous carrying out.

The control system includes the first master controller and the second master controller, the first master controller by communication cable with First host computer is bi-directionally connected, and the first master controller is bi-directionally connected by communication cable with the first touch screen, the first master controller Unidirectionally be connected with the first power circuit by wire, first power circuit respectively with advance electromagnetic valve, retreat electromagnetic valve, oil Pump controller, overflow valve control, material returned electromagnetic valve and compaction solenoid valve connection, wherein advance electromagnetic valve and retreat electromagnetic valve and Hydraulic jack connects, and oil pump controller is connected with oil pump, and overflow valve control is connected with overflow valve, material returned electromagnetic valve and material returned gas Cylinder connects, and compaction solenoid valve is connected with casing positioning cylinder, and the material returned cylinder and casing positioning cylinder are also connected with air compressor machine, The oil pump and overflow valve are also connected by pipeline respectively with hydraulic jack；Second master controller is by communication cable and the Two host computers are bi-directionally connected, and the second master controller is bi-directionally connected by communication cable with the second touch screen, and the second master controller leads to Cross wire to be unidirectionally connected with second source circuit, the second source circuit respectively with crawl electromagnetic valve, adjustment electromagnetic valve, rotation The connection of servo-driver, left and right servo-driver and upper and lower servo-driver, wherein crawl electromagnetic valve is connected with crawl cylinder, adjusts Whole electromagnetic valve and adjustment cylinders, rotating servo driver is connected with rotating servo motor, left and right servo-driver and or so Servomotor is connected, and upper and lower servo-driver is connected with upper and lower servomotor, and the first photodetector is installed on oil cylinder, in pressure The second photodetector is installed on tight cylinder, in the front end of system material conveyor belt is provided with, the 3rd is installed on material conveyor belt Photodetector, installs the 4th photodetector on rotating servo motor, wherein, the first photodetector and the second smooth electrical resistivity survey Survey device to be connected with the first master controller by circuit, the 3rd photodetector and the 4th photodetector are by circuit and the second master Controller is connected.

Compared with prior art, the beneficial effects of the utility model are that 4 hydraulic punchs are installed on an automation press line Bed, 2 brush carrier salient point decompressors, 4 casing positioners and 12 sets of pneumatic manipulator devices, and configure rear and front end thing Material conveyer belt, under control of the control system, you can be continuously finished 6 road stamping procedures, carries out respectively from right to left 1 lower surface U-shaped wire fairlead punching press, 1 circular drain valve installing hole punching press, 1 upper surface rectangular recess punching press, 1 lower surface rectangle Groove punching press, the punching press of 2 brush carrier positioning convex points and the spacing salient point punching press of 6 brush carriers, after the completion of 6 procedures for the first time, Punch line per action once the i.e. synchronous lower surface U-shaped wire fairlead for stamping out 6 housings, circular drain valve installing hole, on The spacing salient point of end face rectangular recess, lower surface rectangular recess, 2 brush carrier positioning convex points and 6 brush carriers, can go out into per hour Product 460, so as to improve working (machining) efficiency and machining accuracy, from 6 people, 6 equipment 1 people, 1 punch line are changed into, and are greatly lowered Human resourcess and labor intensity, as well as saving process equipment, can using electricity wisely, reduce production cost, improve and produce Quality.

Description of the drawings

Fig. 1 is front view of the present utility model；

Fig. 2 is the top view of Fig. 1,

Fig. 3 is that the right side of Fig. 1 regards enlarged drawing,

Fig. 4 is the front view of hydraulic press,

Fig. 5 is the right view of Fig. 4,

Fig. 6 is the front view of casing positioner,

Fig. 7 is the A-A sectional views of Fig. 7,

Fig. 8 is the top view of Fig. 7,

Fig. 9 is the front view of brush carrier salient point decompressor,

Figure 10 is the top view of Fig. 9,

Figure 11 is control system architecture schematic diagram of the present utility model.

In figure：

1. hydraulic press,

1-1. frames, 1-2. workbench, 1-3. mold fixed plates, 1-4. first straight line guide rails,

1-5. straight-line guide rail slide blocks, 1-6. die fixed seats, 1-7. casing positioning cylinders,

1-8. positioning pressure heads, 1-9. die frames, 1-10 stamping cavity dies, 1-11. supports,

1-12. hydraulic jacks, 1-13. drift adapters, 1-14. punching press punch,

1-16. first material returned cylinders, 1-17. material returned bar adapters, the material returned bars of 1-18. first,

1-19. first material returned stroke adjustment screws, 1-20. material returned push pedals, 1-21. mechanical hand mounting seats；

2. casing positioner,

2-1. pedestals, the fixing screws of 2-2. the 5th, 2-3. fixed connecting plates, 2-4. wire guides,

2-5. outer housings, 2-6. rotating servo motors, 2-7. sensor installation seats, 2-8. sensors,

2-9. reset cylinders, 2-10. locking pin slide blocks, 2-11. locking pins, 2-12. back-moving springs,

2-13. Anti-slip positioning pins, 2-14. bearings, 2-15. pallet axles, 2-16. pallets,

The passive toothed wheels of 2-17., 2-18. cog belts, 2-19. active toothed wheels,

2-20. motor shafts, the attachment screws of 2-21. first；

3. brush carrier salient point decompressor,

3-1. fixed plates, 3-2. oild chucks, 3-3. positioning sleeves, 3-4. equal dividing and positioning disks,

3-5. glands, the attachment screws of 3-6. second, 3-7. die mould dies, the fixing screws of 3-8. first,

3-9. height adjusting blocks, 3-10. chuck slide blocks, 3-11. pressing head seats, 3-12. die mould punch,

The material returned bars of 3-13. second, 3-14. material returned bar fixed seats, the fixing screws of 3-15. second,

3-16. cylinder fixed disks, 3-17. second material returned cylinders, 3-18. second material returned stroke adjustment screws,

3-19. locking nuts, the fixing screws of 3-20. the 3rd, the fixing screws of 3-21. the 4th,

3-22. connecting rods, 3-23. central dividing plates；

4. pneumatic manipulator device,

The upper and lower servomotors of 4-1., 4-2. line slideway installing racks, 4-3. second straight line guide rails,

4-4. mechanical hands install crossbeam, 4-5. Pneumatic manipulators, 4-6. or so servomotor,

5. control system,

501. first touch screens, 502. first host computers, 503. first master controllers,

504. first power circuits, 505. advance electromagnetic valves, 506. retreat electromagnetic valve,

507. oil pump controllers, 508. overflow valve controls, 509. material returned electromagnetic valves,

510. compaction solenoid valves, 511. hydraulic jacks, 512. oil pumps,

513. overflow valves, 514. material returned cylinders, 515. casing positioning cylinders,

516. second photodetectors, 517. first photodetectors, 518. air compressor machines,

519. second touch screens, 520. second host computers, 521. second master controllers,

522. second source circuits, 523. crawl electromagnetic valves, 524. adjustment electromagnetic valves,

525. rotating servo drivers, 526. or so servo-drivers,

About 527. servo-drivers, 528. crawl cylinders,

529. adjustment cylinders, 530. rotating servo motors,

531. or so servomotors, about 532. servomotors,

533. the 4th photodetectors, 534. the 3rd photodetectors, 535. material conveyor belts.

Specific embodiment

As shown in FIG. 1 to 3, this utility model includes 5,4 hydraulic press 1 of control system and 2 brush carrier salient point punchings Pressure device 3,4 hydraulic press 1 are connected, and every hydraulic press 1 configures 1 casing positioner 2, in control system Under 5 control, carry out respectively from right to left 1 lower surface U-shaped wire fairlead punching press, 1 circular drain valve installing hole punching press, 1 upper surface rectangular recess punching press and 1 lower surface rectangular recess punching press, 2 brush carrier salient point decompressors 3 are connected, Under control of the control system 5,1 carries out 2 brush carrier positioning convex point punching presses, and another carries out the spacing salient point of 6 brush carriers Punching press, has 2 sets of pneumatic manipulator devices 4 in every hydraulic press 1 and every former configuration of brush carrier salient point decompressor 3, even 4 hydraulic press 1 of all-in-one-piece and 2 brush carrier salient point decompressors 3 being connected be bolted into again one it is whole Body, to ensure that individual device is maintained on same horizontal plane.

As shown in Figure 1 and Figure 5, the hydraulic press 1 includes frame 1-1, pacifies on the workbench fixed plate of frame 1-1 Equipped with workbench 1-2, workbench 1-2 is installed above mold fixed plate 1-3, and left and right 2 is provided with mold fixed plate 1-3 The first straight line guide rail 1-4 being parallel to each other and die fixed seat 1-6, on the 2 first straight line guide rail 1-4 being parallel to each other in left and right Straight-line guide rail slide block 1-5 is installed, die frame 1-9 is installed on straight-line guide rail slide block 1-5, install in die fixed seat 1-6 There is stamping cavity die 1-10, support 1-11 is installed with above with screw in workbench 1-2, install organic on support 1-11 Shell positioning cylinder 1-7, is provided with positioning pressure head 1-8, in mold fixed plate 1- on the lower end piston rod of casing positioning cylinder 1-7 Hydraulic jack 1-12 is installed on 3, drift adapter 1-13 is installed on the forward bolt piston bar of hydraulic jack 1-12, in drift There is installation punching press punch 1-14 adapter 1-13 front ends, cylinder fix bar 1-15 are also equipped with mold fixed plate 1-3, in gas First material returned cylinder 1-16 is installed in cylinder fix bar 1-15, the material returned is installed on the upper piston rod of the first material returned cylinder 1-16 Bar adapter 1-17 and the first material returned bar 1-18, on the lower piston rod of the first material returned cylinder 1-16 the first material returned stroke is provided with Set screw 1-19, is provided with material returned push pedal 1-20, in frame 1-1 in the first material returned bar 1-18 top die fixed seat 1-6 Front end be welded with mechanical hand mounting seat 1-21 and with strengthen gusset support.

As shown in Figure 6 to 8, the casing positioner 2 includes pedestal 2-1, with the 5th fixing screws on pedestal 2-1 2-2 is fixedly connected with fixed connecting plate 2-3, is connected with 6 the first attachment screw 2-21 in the left and right sides of fixed connecting plate 2-3 There are outer housing 2-5, the outer housing 2-5 playing outer to motor and the effect of cylinder proofing dust and protecting, also acting as install sensor Effect, upper and lower 2 wire guide 2-4 are machined with outer housing 2-5, for connect the air inlet-outlet pipe of cylinder, the supply lines of motor and Sensor conductor, is provided with rotating servo motor 2-6 and reset cylinder 2-9 on the fixed connecting plate 2-3 in outer housing 2-5, Above upper end is provided with sensor installation seat 2-7 outside outer housing 2-5, and sensor 2-8 is provided with sensor installation seat 2-7, and Active toothed wheel 2-19 is installed on motor shaft 2-20, bearing 2-14 is installed on fixed connecting plate 2-3, in bearing 2-14 Endoporus is provided with pallet axle 2-15, passive toothed wheel 2-17 is provided with pallet axle 2-15, in active toothed wheel 2-19 and quilt Cog belt 2-18 is installed in dynamic toothed wheel 2-17, circular location tray 2-16 is installed on pallet axle 2-15, circular fixed 4 Anti-slip positioning pin 2-13 are evenly equipped with the pallet 2-16 of position, the Anti-slip positioning pin 2-13 upper ends are machined with inclined-plane, in order to fixed The insertion of handset shell and exit, also installation locking pin 2-11, installed above in locking pin 2-11 in circular location tray 2-16 There is locking pin slide block 2-10, back-moving spring 2-12 is installed in the tail end of locking pin 2-11.

As shown in Figure 9 and Figure 10, the brush carrier salient point decompressor 3 includes mounting plate 3-1, in mounting plate Oild chuck 3-2 and positioning sleeve 3-3 is installed on 3-1, the equal dividing and positioning disk of 2～6 deciles is installed on the top of positioning sleeve 3-3 3-4, is provided with gland 3-5, gland 3-5 and equal dividing and positioning disk 3-4 with 6 the second attachment screw 3-6 on equal dividing and positioning disk 3-4 It is fixed on positioning sleeve 3-3, the upper surface of the central dividing plate 3-23 in positioning sleeve 3-3 is provided with height adjusting block 3-9, fixed Material returned bar free gap is provided between position set 3-3 and height adjusting block 3-9 and central dividing plate 3-23, in height adjusting block 3-9 Die mould die 3-7 is installed, height adjusting block 3-9 and die mould die 3-7 are fixed on middle interval with the first fixing screws 3-8 On plate 3-23, the lower end of the central dividing plate 3-23 in positioning sleeve 3-3 is provided with unloading mechanism, and the unloading mechanism has one Two material returned cylinder 3-17, second material returned cylinder 3-17 are fixed on cylinder fixed disk 3-16 by the 3rd fixing screws 3-20 On, cylinder fixed disk 3-16 is fixedly connected by the 4th fixing screws 3-21 with connecting rod 3-22, and is fixed on by connecting rod 3-22 On mounting plate 3-1, material returned bar fixed seat 3-14 is installed on the upper piston rod of the second material returned cylinder 3-17, material returned bar is solid The second material returned bar 3-13 is fixedly connected with the second fixing screws 3-15 on reservation 3-14, the second material returned bar 3-13 upper end is arranged on In material returned bar free gap, chuck slide block 3-10 is installed on oild chuck 3-2, pressure is installed before chuck slide block 3-10 Headstock 3-11, pressing head seat 3-11 stud with die mould punch 3-12, and on the lower piston rod of the second material returned cylinder 3-17 second is provided with Material returned stroke adjustment screw 3-18, the second material returned stroke adjustment screw 3-18 locking nut 3-19 are locked at the second material returned cylinder On the lower piston rod of 3-17.

As shown in FIG. 1 to 3, the pneumatic manipulator device 4 is arranged in the mechanical hand mounting seat of every hydraulic press 1 In the mechanical hand mounting seat of every brush carrier salient point decompressor 3, mechanical hand 4 includes upper and lower servomotor 4-1, is watching up and down Take motor 4-1 upper surfaces peace and turn line slideway installing rack 4-2, second straight line guide rail 4- is installed on line slideway installing rack 4-2 3, installation manipulator installs crossbeam 4-4 on second straight line guide rail 4-3, installs in mechanical hand and install on crossbeam 4-4 containing crawl gas The Pneumatic manipulator 4-5 of cylinder, the left end for installing crossbeam 4-4 in mechanical hand is provided with left and right servomotor 4-6, installed in hydraulic punch 12 mechanical hands 4 of bed 1 and brush carrier salient point decompressor 3 all have the work(for capturing, adjust, move left and right and moving up and down Can, wherein 12 move left and right action and 12 move up and down action and synchronously carry out.

As shown in Figure 11, the control system 5 includes the first master controller 503 and the second master controller 521, the first master Controller 503 is bi-directionally connected by communication cable with the first host computer 502, and the first master controller 503 is by communication cable and the One touch screen 501 is bi-directionally connected, and the first master controller 503 is unidirectionally connected by wire with the first power circuit 504, and described first Power circuit 504 respectively with advance electromagnetic valve 505, retreat electromagnetic valve 506, oil pump controller 507, overflow valve control 508, move back Material electromagnetic valve 509 and compaction solenoid valve 510 connect, wherein advance electromagnetic valve 505 and retrogressing electromagnetic valve 506 and hydraulic jack 511 Connection, oil pump controller 507 is connected with oil pump 512, and overflow valve control 508 is connected with overflow valve 513, material returned electromagnetic valve 509 It is connected with material returned cylinder 514, compaction solenoid valve 510 is connected with casing positioning cylinder 515, the material returned cylinder 514 and casing are fixed Position cylinder 515 is also connected with air compressor machine 518, and the oil pump 512 and overflow valve 513 are also respectively by pipeline and hydraulic jack 511 Connection；Second master controller 521 is bi-directionally connected by communication cable with the second host computer 520, and the second master controller 521 leads to Cross communication cable to be bi-directionally connected with the second touch screen 519, the second master controller 521 is single with second source circuit 522 by wire To connection, the second source circuit 522 respectively with crawl electromagnetic valve 523, adjustment electromagnetic valve 524, rotating servo driver 525th, left and right servo-driver 526 and upper and lower servo-driver 527 connect, wherein crawl electromagnetic valve 523 connects with crawl cylinder 528 Connect, adjustment electromagnetic valve 524 is connected with adjustment cylinder 529, and rotating servo driver 525 is connected with rotating servo motor 530, left and right Servo-driver 526 is connected with left and right servomotor 531, and upper and lower servo-driver 527 is connected with upper and lower servomotor 532, First photodetector 517 is installed on oil cylinder 511, the second photodetector 516 is installed in compression cylinder 510, in system Front end is provided with material conveyor belt 535, the 3rd photodetector 534 is installed on material conveyor belt 535, in rotating servo motor 4th photodetector 533 is installed on 530, wherein, the first photodetector 517 and the second photodetector 516 pass through circuit It is connected with the first master controller 503, the 3rd photodetector 534 and the 4th photodetector 533 are by circuit and the second master control Device processed 521 is connected.

In the controls, the casing positioning cylinder 515 i.e. casing positioning cylinder 1-7 of hydraulic press 1, every hydraulic pressure Punch press 1 has 1 casing positioning cylinder 1-7, so 4 hydraulic press 1 have 4 casing positioning cylinders 515, the material returned cylinder The 514 i.e. 1-16 and the second material returned cylinder 3-17 of brush carrier salient point decompressor 3 of the first material returned cylinder of hydraulic press 1, its In every hydraulic press 1 have 1 the first material returned cylinder 1-16, every brush carrier salient point decompressor 3 has 1 the second material returned cylinder 3-17, so 4 hydraulic press 1 have 4 the first material returned cylinder 1-16,2 brush carrier salient point decompressors 3 have 2 Two material returned cylinder 3-17,4 hydraulic press 1 and 2 brush carrier salient point decompressors 3 have 6 material returned cylinders 514, in system Under control, 6 material returned cylinders 514 are synchronized with the movement, and the upper and lower servomotor 532 is the servo up and down of pneumatic manipulator device 4 Motor 4-1, the left and right servomotor 531 is the left and right servomotor 4-6 of pneumatic manipulator device 4.

During work, material conveyor belt 535 carries out the transmission of stator cage, when the 3rd photodetector 534 receives stator The second master controller 521 is sent to after casing signal, the second master controller 521 is received after signal, issues instructions to second electric Source circuit 522, second source circuit 522 issues instructions to capture electromagnetic valve 523, by capturing the control crawl gas of electromagnetic valve 523 The action of cylinder 528, crawl cylinder 528 jaw clamps crawl stator cage, and after crawl stator cage, the second master controller 521 sends Instruct to second source circuit 522, second source circuit 522 issues instructions to again upper and lower servo-driver 527, by watching up and down Take driver 527 and control upper and lower servomotor 532 and rise, in place after, the second master controller 521 issues instructions to second source electricity Road 522, second source circuit 522 issues instructions to again left and right servo-driver 526, is controlled by left and right servo-driver 526 Left and right servomotor 531 is moved to left, and at the same time, second source circuit sends another and instructs to second source circuit 522, and second Power circuit 522 issues instructions to adjust electromagnetic valve 524 again, crosses the control adjustment cylinder 529 of adjustment electromagnetic valve 524 and moves to left, in place Afterwards, the second master controller 521 issues instructions to second source circuit 522, and second source circuit 522 issues instructions to watch up and down again Take driver 532, upper and lower servo-driver 532 controls upper and lower servomotor 532 and declines, in place after, retreat electromagnetic valve 521 send Instruct to second source circuit 522, the circuit of second source 522 issues instructions to capture electromagnetic valve 523 again, captures electromagnetic valve 523 Control crawl cylinder 528 jaw unclamps, in place after, the second master controller 521 issues instructions to second source circuit 522, second Power circuit 522 issues instructions to again left and right servo-driver 526, and by left and right servo-driver 526 left and right servo electricity is controlled Machine 531 is moved to right, and at the same time, the second master controller 521 sends another and instructs to second source circuit 522, the second main control Device 522 issues instructions to adjust electromagnetic valve 524 again, and the adjustment control adjustment cylinder 529 of electromagnetic valve 524 is moved to right, when the 4th smooth electrical resistivity survey Survey device and detect rotating servo motor 530 and have after stator cage signal and send a signal to the second master controller 521, the second main control Device 521 issues instructions to second source circuit 522, and the circuit of second source 522 issues instructions to rotating servo driver 525, leads to Crossing the control rotating servo motor 530 of rotation servo-driver 525 carries out rotational positioning, and at the same time, the second master controller 521 is also Send one to instruct to the first master controller 503；

The first power circuit is issued instructions to after the first master controller 503 receives the instruction of the second master controller 521 504, the first power circuit 504 issues instructions to again compaction solenoid valve 510, the control casing of compaction solenoid valve 510 positioning cylinder 515 It is pressed downward tight stator cage, you can stator cage is processed, the second photodetector 516 detected and sent after signal in place To the first master controller 503, the first master controller 503 sends two and instructs to power circuit 504, the first power circuit 504 One is sent to instruct to overflow valve control 508, the control overflow valve 513 of overflow valve control 508 is opened, and the first power circuit sends Another instruct to advance electromagnetic valve 505, by the control cylinder of advance electromagnetic valve 505 move ahead, the first photodetector 517 connects Receive and be sent to after detectable signal the first master controller 503, the first master controller 503 issues instructions to the first power circuit 504, First power circuit 504 issues instructions to retreat electromagnetic valve 506, is retreated by retreating electromagnetic valve 506 control cylinder, in place after the One master controller issues instructions to the first power circuit 504, and the first power circuit 504 issues instructions to material returned electromagnetic valve 509, moves back The material control material returned of electromagnetic valve 509 cylinder 514 rises, and in place rear first master controller 503 issues instructions to the second master controller, enters Row circulation work.

Claims (6)

1. a kind of automobile starter stator casing automation press line, including hydraulic press（1）, casing positioner（2）, brush carrier Salient point decompressor（3）, pneumatic manipulator device（4）And control system（5）, it is characterised in that 4 hydraulic press（1）It is linked to be Integrally, every hydraulic press（1）1 casing positioner of configuration（2）, in control system（5）Control under, distinguish from right to left Carry out 1 lower surface U-shaped wire fairlead punching press, 1 circular drain valve installing hole punching press, 1 upper surface rectangular recess punching press With 1 lower surface rectangular recess punching press, 2 brush carrier salient point decompressors（3）It is connected, in control system（5）Control Under, from right to left one carries out 2 brush carrier positioning convex point punching presses, and another carries out the spacing salient point punching press of 6 brush carriers, every Platform hydraulic press（1）With every brush carrier salient point decompressor（3）Former configuration have 2 sets of pneumatic manipulator devices（4）, it is linked to be 4 hydraulic press of one（1）With 2 brush carrier salient point decompressors being connected（3）An entirety is reconnected into, is formed Automobile starter stator casing automation press line.

2. a kind of automobile starter stator casing automation press line according to claim 1, it is characterised in that the hydraulic punch Bed（1）Including frame（1-1）, in frame（1-1）Workbench fixed plate installed above have workbench（1-2）, workbench（1-2） It is installed above to have mold fixed plate（1-3）, in mold fixed plate（1-3）On be provided with left and right 2 first straight lines being parallel to each other Guide rail（1-4）And die fixed seat（1-6）, in the 2 first straight line guide rails being parallel to each other in left and right（1-4）On straight line be installed lead Rail slide block（1-5）, straight-line guide rail slide block（1-5）On die frame is installed（1-9）, in die fixed seat（1-6）On punching is installed Indentation mould（1-10）, in workbench（1-2）Support is installed with above with screw（1-11）, in support（1-11）Upper installation There is casing positioning cylinder（1-7）, in casing positioning cylinder（1-7）Lower end piston rod on positioning pressure head is installed（1-8）, in mould Tool fixed plate（1-3）On hydraulic jack is installed（1-12）, in hydraulic jack（1-12）Forward bolt piston bar on drift is installed Adapter（1-13）, in drift adapter（1-13）There is installation punching press punch front end（1-14）, in mold fixed plate（1-3）It is upper to go back Cylinder fix bar is installed（1-15）, in cylinder fix bar（1-15）On the first material returned cylinder is installed（1-16）, move back first Material cylinder（1-16）Upper piston rod on material returned bar adapter is installed（1-17）With the first material returned bar（1-18）, in first material returned Cylinder（1-16）Lower piston rod on the first material returned stroke adjustment screw is installed（1-19）, in the first material returned bar（1-18）Top Die fixed seat（1-6）On material returned push pedal is installed（1-20）, in frame（1-1）Front end be welded with mechanical hand mounting seat（1- 21）And supported with gusset is strengthened.

3. a kind of automobile starter stator casing automation press line according to claim 1, it is characterised in that the casing is determined Position device（2）Including pedestal（2-1）, in pedestal（2-1）On be connected with fixed connecting plate（2-3）, in fixed connecting plate（2-3）'s The left and right sides is connected with outer housing（2-5）, in outer housing（2-5）On be machined with upper and lower 2 wire guides（2-4）, in outer housing（2-5）Interior Fixed connecting plate（2-3）On rotating servo motor is installed（2-6）And reset cylinder（2-9）, in outer housing（2-5）Outer above upper end Sensor installation seat is installed（2-7）, in sensor installation seat（2-7）On sensor is installed（2-8）, and in motor shaft（2- 20）On active toothed wheel is installed（2-19）, in fixed connecting plate（2-3）On bearing is installed（2-14）, in bearing（2-14） Endoporus is provided with pallet axle（2-15）, in pallet axle（2-15）On passive toothed wheel is installed（2-17）, in active toothed wheel（2- 19）With passive toothed wheel（2-17）On cog belt is installed（2-18）, in pallet axle（2-15）On circular location tray is installed （2-16）, in circular location tray（2-16）On be evenly equipped with 4 Anti-slip positioning pins（2-13）, the Anti-slip positioning pin（2-13）On End is machined with the insertion for being easy to stator cage and the inclined-plane for exiting, in circular location tray（2-16）On be also equipped with locking pin （2-11）, in locking pin（2-11）It is installed above to have locking pin slide block（2-10）, in locking pin（2-11）Tail end be provided with it is multiple Position spring（2-12）.

4. a kind of automobile starter stator casing automation press line according to claim 1, it is characterised in that the brush carrier Salient point decompressor（3）Including mounting plate（3-1）, in mounting plate（3-1）On oild chuck is installed（3-2）With it is fixed Position set（3-3）, in positioning sleeve（3-3）Top the equal dividing and positioning disk of 2～6 deciles is installed（3-4）, in equal dividing and positioning disk（3- 4）On gland is installed（3-5）, gland（3-5）With equal dividing and positioning disk（3-4）With 6 the second attachment screws（3-6）It is fixed to be fixed on Position set（3-3）On, in positioning sleeve（3-3）Interior central dividing plate（3-23）Upper surface height adjusting block is installed（3-9）, fixed Position set（3-3）With height adjusting block（3-9）And central dividing plate（3-23）Between be provided with material returned bar free gap, in height adjusting block （3-9）On die mould die is installed（3-7）, the height adjusting block（3-9）With die mould die（3-7）Use the first fixing screws （3-8）It is fixed on central dividing plate（3-23）On, in positioning sleeve（3-3）Interior central dividing plate（3-23）Lower end material returned machine is installed Structure, the unloading mechanism has second material returned cylinder（3-17）, second material returned cylinder（3-17）Spiral shell is fixed by the 3rd Nail（3-20）It is fixed on cylinder fixed disk（3-16）On, cylinder fixed disk（3-16）By the 4th fixing screws（3-21）With connecting rod （3-22）It is fixedly connected, and by connecting rod（3-22）It is fixed on mounting plate（3-1）On, in the second material returned cylinder（3-17）'s Material returned bar fixed seat is installed on upper piston rod（3-14）, material returned bar fixed seat（3-14）On use the second fixing screws（3-15）Gu Surely it is connected with the second material returned bar（3-13）, the second material returned bar（3-13）Upper end is arranged in material returned bar free gap, in hydraulic pressure card Disk（3-2）On chuck slide block is installed（3-10）, chuck slide block（3-10）Before pressing head seat is installed（3-11）, pressing head seat （3-11）Stud with die mould punch（3-12）, in the second material returned cylinder（3-17）Lower piston rod on be provided with the second material returned stroke tune Section screw（3-18）, the second material returned stroke adjustment screw（3-18）Use locking nut（3-19）It is locked at the second material returned cylinder（3- 17）Lower piston rod on.

5. a kind of automobile starter stator casing automation press line according to claim 1, it is characterised in that the pneumatic motor Tool arm device（4）Installed in every hydraulic press（1）Mechanical hand mounting seat on and every brush carrier salient point decompressor（3）'s In mechanical hand mounting seat, the pneumatic manipulator device（4）Including upper and lower servomotor（4-1）, in upper and lower servomotor（4-1） Upper surface peace turns have line slideway installing rack（4-2）, in line slideway installing rack（4-2）Upper installation second straight line guide rail（4-3）, Second straight line guide rail（4-3）On be provided with mechanical hand install crossbeam（4-4）, crossbeam is installed in mechanical hand（4-4）On be provided with and contain There is the Pneumatic manipulator of crawl cylinder（4-5）, crossbeam is installed in mechanical hand（4-4）Left end left and right servomotor is installed（4- 6）, installed in hydraulic press（1）With brush carrier salient point decompressor（3）12 Pneumatic manipulators（4-5）All there is crawl, adjust Function that is whole, moving left and right and move up and down, wherein 12 move left and right action and 12 move up and down action and synchronously carry out.

6. a kind of automobile starter stator casing automation press line according to claim 1, it is characterised in that the control system System（5）Including the first master controller（503）With the second master controller（521）, the first master controller（503）By communication cable with First host computer（502）It is bi-directionally connected, the first master controller（503）By communication cable and the first touch screen（501）Two-way company Connect, the first master controller（503）By wire and the first power circuit（504）Unidirectional connection, first power circuit（504） Respectively with advance electromagnetic valve（505）, retreat electromagnetic valve（506）, oil pump controller（507）, overflow valve control（508）, the material returned Electromagnetic valve（509）And compaction solenoid valve（510）Connection, wherein the electromagnetic valve that advances（505）With retrogressing electromagnetic valve（506）With hydraulic oil Cylinder（511）Connection, oil pump controller（507）With oil pump（512）Connection, overflow valve control（508）With overflow valve（513）Even Connect, material returned electromagnetic valve（509）With material returned cylinder（514）Connection, compaction solenoid valve（510）With casing positioning cylinder（515）Connection, The material returned cylinder（514）With casing positioning cylinder（515）Also with air compressor machine（518）Connection, the oil pump（512）And overflow valve （513）Also respectively by pipeline and hydraulic jack（511）Connection；Second master controller（521）By communication cable and Two host computers（520）It is bi-directionally connected, the second master controller（521）By communication cable and the second touch screen（519）It is bi-directionally connected, Second master controller（521）By wire and second source circuit（522）Unidirectional connection, the second source circuit（522）Point Not with crawl electromagnetic valve（523）, adjustment electromagnetic valve（524）, rotating servo driver（525）, left and right servo-driver（526）With Upper and lower servo-driver（527）Connection, wherein capturing electromagnetic valve（523）With crawl cylinder（528）Connection, adjusts electromagnetic valve （524）With adjustment cylinder（529）It is connected, rotating servo driver（525）With rotating servo motor（530）It is connected, left and right servo Driver（526）With left and right servomotor（531）It is connected, upper and lower servo-driver（527）With upper and lower servomotor（532）Phase Even, in oil cylinder（511）The first photodetector of upper installation（517）, the second photodetector is installed in compression cylinder（516）, Material conveyor belt is provided with the front end of system（535）, in material conveyor belt（535）The 3rd photodetector of upper installation（534）, Rotating servo motor（530）The 4th photodetector of upper installation（533）, wherein, the first photodetector（517）With the second photoelectricity Detector（516）By circuit and the first master controller（503）It is connected, the 3rd photodetector（534）With the 4th photodetection Device（533）By circuit and the second master controller（521）It is connected.