CN206149049U - Rotor structure and use its series excited machine - Google Patents

Rotor structure and use its series excited machine Download PDF

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Publication number
CN206149049U
CN206149049U CN201621194834.1U CN201621194834U CN206149049U CN 206149049 U CN206149049 U CN 206149049U CN 201621194834 U CN201621194834 U CN 201621194834U CN 206149049 U CN206149049 U CN 206149049U
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China
Prior art keywords
rotor
winding
diverter
winding slot
line embedding
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CN201621194834.1U
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Chinese (zh)
Inventor
杜栓领
果明江
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Changzhou Leili Motor Science & Tech Co.,Ltd.
Jiangsu Leili Motor Co Ltd
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CHANGZHOU CHENGLI ELECTRONIC Co Ltd
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Abstract

The utility model discloses a rotor structure and use its series excited machine, rotor structure include rotor core, motor shaft, coil winding and commutator, rotor core with the commutator is installed on the motor shaft respectively, the tip of commutator with be provided with a rotor neck position between rotor core's the tip, rule on the commutator is all followed to the coil winding, and coiling in rotor neck position is overlapped again in coiling in rotor neck position, then coiling again on rotor core, returns the embedding commutator afterwards, the part of coil winding between commutator and rotor neck position is the no criss -cross and equidirectional coiling structure of enclosing the around the motor axle. The utility model discloses having avoided being close to the intersection of the coil winding of commutator, thereby having avoided impaired leading to of coil winding to be punctured, the phenomenon that starting line enclosed the winding short circuit is drawn in the electric leakage to its life has been improved.

Description

Rotor structure and the series excited machine using it
Technical field
This utility model is related to a kind of rotor structure and the series excited machine using it, belongs to technical field of motors.
Background technology
At present, the series excited machine rotating speed that traditional food cooking machine is used is low, and power is low, it is impossible to makes vegetables and fruits breaking cellular wall, and eats The vegetables and fruits of non-breaking cellular wall, only about 10-20% be absorbed by the body, the precious nutrition of most of vegetables and fruits is wasted, meanwhile, In the market similar motor can really not meet more than rotating speed 30000rpm, more than 3.5 horsepowers of power, and mostly Hooked reverser is used, compared with an equal amount of tank commutator, it is impossible to use thicker enamel-covered wire, motor performance and Efficiency is low, meanwhile, the electric current density and motor temperature rise of rotor is higher, if with thicker enamel-covered wire, it is necessary to which increase is changed To device external diameter, diverter cost can be so improved, while external diameter increases, the centrifugal force of commutator segment also can increase, and increased fin Risk;In addition, using tank commutator, traditional rule structure, the enamel-covered wire between adjacent groove is attached in diverter rule position Closely it is to intersect, cross point is closer from diverter high-temperature region, during such spot welding, enameled wire coat is subject to instantaneous large-current and height Temperature impact and soften, the enamel-covered wire of intersection is affected by spot welding pressure, during tying tight downwards, the paint film quilt of softening Strangle broken, leakage copper or paint film is thinning, during life test, pass through in high current, under the impact of the condition such as high temperature, insulating barrier is easily hit Wear, leak electricity, cause coil short, rotor premature failure, and then affect electrical machinery life.
The content of the invention
Technical problem to be solved in the utility model is the defect for overcoming prior art, there is provided a kind of rotor structure, it Avoid the intersection of the coil windings near diverter, it is to avoid coil windings are impaired so as to cause breakdown, electric leakage causes line The phenomenon of circle short circuit in winding, so as to improve its service life.
In order to solve above-mentioned technical problem, the technical solution of the utility model is:A kind of rotor structure, it includes rotor ferrum Core, motor shaft, coil windings and diverter, the rotor core and the diverter are separately mounted on motor shaft, described to change A rotor neck position is provided between the end and the end of the rotor core of device, the coil windings are from diverter Rule, further around rotor neck position is formed on, is then wound on rotor core, then overlaps and be wound in rotor neck position, finally returns again In embedded diverter, part of the coil windings between diverter and rotor neck position is achiasmate and around motor The equidirectional winding structure of axle.
A kind of structure of specific coil windings is further provided, is had on the rotor core along rotor core week To uniform multiple winding slots, the diverter 4 is tank commutator, and the diverter has circumferentially uniform along diverter Multiple line embedding grooves, first the rule on first line embedding groove of diverter, starts into line, by both to rotor core from the first winding slot Constant pitch coiling x circles, and return on embedded second line embedding groove, so as to form the first winding of x circles;Again at second of diverter Rule on line embedding groove, starts into line to rotor core from the second winding slot, by both constant pitch coiling y circles, and returns embedded 3rd On line embedding groove, so as to form the second winding of y circles, according to the line embedding groove order successively rule on corresponding line embedding groove, and successively The first winding and the second winding are formed, until the rule on last line embedding groove, line are entered to the corresponding winding slot of rotor core, By both constant pitch coiling y circles, and return on embedded first line embedding groove, form the second winding.
Further for reduce commutator segment between current potential pressure drop, reduce electrode potential spark, improve electrical machinery life, described turn There are 12 winding slots, the diverter has 24 line embedding grooves on sub- iron core.
Further for electric motor starting spark and commutation spark is improved, motor quality is improved, extend electrical machinery life, wherein, X, y meet following relation:X=2N/3, y=N/3, N are the total number of turns of coil windings.
Further, the center of the winding slot is just to the center of line embedding groove.
Further, the pitch of the coil windings is 5.
Further, same first winding or same second winding are used for winding slot and use into line on rotor core In six winding slots of span of the winding slot of outlet.
Further for the enamel-covered wire made between adjacent groove near rule position without intersection, it is to avoid because enamel-covered wire intersect cause Spot welding when damage enameled wire coat, pass through in high current, under the impact of the condition such as high temperature, insulation breakdown, electric leakage cause coil The risk of short circuit, and then electrical machinery life is improved, it is used to weld the position of coil on the rotor neck position and the diverter It is 8~12mm apart from L.
Further, insulation tank paper is provided with the winding slot, the coil windings are embedded in winding slot and are insulated Groove paper bag is lived.
Further, the output end of the motor shaft is followed successively by light shaft part, Gewindefreistiche section and thread segment, the screw thread Escape section is arranged between light shaft part and thread segment, and the end of the smooth shaft part is provided with chamfering structure.
This utility model additionally provides a kind of series excited machine, the rotor structure that it includes.
After employing above-mentioned technical proposal, the enamel-covered wire near diverter rule position of the present utility model is designed to Tongfang To winding structure, make the concentrated area of coil windings of rotor neck position significantly away from the high-temperature region of diverter, especially change To device spot welding position, the concentrated area of enamel-covered wire is minimum with the distance of commutator spot welding position to be about L=8~12mm, so Enamel-covered wire between adjacent groove without intersection, can also be solved thoroughly traditional because enamel-covered wire intersects the point for causing near rule position Enameled wire coat is damaged during weldering, is passed through in high current, under the impact of the condition such as high temperature, insulation breakdown, electric leakage cause coil short Risk, and then improve electrical machinery life;So this utility model is damaged with can thoroughly solve rotor winding coil paint film, carry High motor quality, extends the beneficial effect of electrical machinery life.
Description of the drawings
Fig. 1 is the structural representation of rotor structure of the present utility model;
Fig. 2 is the axonometric chart of diverter of the present utility model;
Fig. 3 is the structure sectional view of diverter of the present utility model;
Fig. 4 is the structural representation of rotor punching of the present utility model;
Fig. 5 is the coiling schematic diagram of coil windings of the present utility model;
Fig. 6 is the partial schematic diagram of the output end of motor shaft of the present utility model.
Specific embodiment
In order that content of the present utility model is easier to be clearly understood, below according to specific embodiment and with reference to attached Figure, is described in further detail to this utility model.
As shown in figs. 1 to 6, a kind of rotor structure, it includes rotor core 1, motor shaft 2, coil windings 3 and diverter 4, The rotor core 1 and the diverter 4 are separately mounted on motor shaft 2, the end of the diverter 4 and the rotor core Be provided with a rotor neck position 400 between 1 end, the coil windings 3 from rule on diverter 4, further around being formed on rotor Neck position 400, is then wound on rotor core 1, then overlaps and be wound in rotor neck position 400, and embedded diverter 4 is finally returned again In, part of the coil windings 3 between diverter 4 and rotor neck position 400 is achiasmate and around motor shaft 2 Equidirectional winding structure, the direction may be about the same clockwise direction of motor shaft 2 or with counterclockwise.
Rotor core 1 is folded riveting and is formed by some rotor punchings 11, and centre bore 112, rotor ferrum are provided with rotor punching 11 Core 1 is by centre bore 112 and motor shaft 2) quarter muscle position interference fit, so that it is guaranteed that it can bear a certain amount of moment of torsion, Diverter 4 is installed on motor shaft 2 one end for carving muscle position by its centre bore 41 for carrying copper bush 43.
As shown in figure 5, having uniform multiple winding slots 111 circumferential along rotor core 1, institute on the rotor core 1 It can be tank commutator to state diverter 4, and diverter 4 has uniform multiple line embedding grooves 42 circumferential along diverter 4, first changing The rule on first line embedding groove of device 4, starts into line to rotor core from the first winding slot, by both constant pitch coiling x circles, and Return and be embedded on second line embedding groove, so as to form the first winding of x circles;Again the rule on second line embedding groove of diverter 4, right Rotor core 1 starts into line from the second winding slot, by both constant pitch coiling y circles, and returns on embedded 3rd line embedding groove, so as to shape Into the second winding of y circles, according to the order of the line embedding groove 42 successively rule on corresponding line embedding groove 42, and the first winding is sequentially formed With the second winding, until the rule on last line embedding groove 42, line is entered to the corresponding winding slot 111 of rotor core 1, by set Pitch coiling y circles, and return on embedded first line embedding groove, form the second winding.
As shown in figure 5, having 12 winding slots 111 on the rotor core 1, the diverter 4 has 24 Line embedding groove 42.
As shown in figure 5, the center of the winding slot 111 is just to the center of line embedding groove 42.
Wherein, x, y meet following relation:X=2N/3, y=N/3, N are the total number of turns of coil windings 3.Using line embedding groove 42 (commutator segment number) is 2 times of winding slot 111, to reduce the current potential pressure drop between commutator segment, reduces electrode potential spark, improves electricity On the basis of the machine life-span, further improve electric motor starting spark and commutation spark, improve motor quality, extend electrical machinery life, I In the setting of the rotor winding number of turn, following proposal is additionally used, if the rotor winding number of turn is N, because commutator segment number is 2 times of rotor punching slot number, that is to say, that during coiling a, winding slot 111 corresponds to 2 line embedding grooves 42, and this utility model is not The rotor winding number of turn is evenly distributed on 2 line embedding grooves 42 using traditional, but the commutator segment correspondence that carbon brush is first passed through Line embedding groove 42 on the number of turn be set to 2N/3, after through the corresponding line embedding groove of commutator segment on the number of turn be set to N/3, motor During operation, the commutator segment for making the number of turn more first passes through carbon brush so as to commutate in advance, and experiment proof can effectively reduce motor and open The startup spark of dynamic moment and commutation spark, so as to reduce the abrasion of carbon brush and diverter, improve motor quality, extend motor Life-span.
As shown in figure 5, same first winding or same second winding are used for the winding slot into line on rotor core 1 111 and six winding slots 111 of span of the winding slot 111 for outlet.
As shown in figure 1, on the rotor neck position 400 and the diverter 4 be used for weld coil windings 3 position away from It is 8~12mm from L.
Insulation tank paper is provided with the winding slot 111, the coil windings 3 are embedded in winding slot and by insulation tank paper Encase.Slot wedge is provided with the notch of line embedding groove, the space constituted between each enamel-covered wire of coil windings is filled with insullac.
As shown in fig. 6, the output end of the motor shaft 2 is followed successively by light shaft part 23, Gewindefreistiche section 25 and thread segment 22, the Gewindefreistiche section 25 is arranged between light shaft part 23 and thread segment 22, and the end of the smooth shaft part 23 is provided with down Corner structure 24.Such simple structure, it is easy to process, low cost, while the assembling of client's shaft coupling is simple, convenient, motor shaft output The light shaft part 23 at end and the light bore portion of client's shaft coupling front end, are designed to interference fits, are so easy to ensure motor at a high speed The quality of fit and concentricity of shaft coupling and motor shaft during operation, hence it is evident that reduce the vibration of whole machine, and noise, improve expiring for client Meaning degree, comfortableness and electrical machinery life.
Diverter 4 described above can be to improve the mechanical strength of diverter with ring structure 44, advantage is reinforced, greatly Improve safety and the life-span of motor, meanwhile, using diverter 4 can increase between weld adjacent slot enamel-covered wire away from From, it is to avoid short circuit, while coil is connected more preferably with diverter, the line embedding groove 42 on larger electric current, and diverter 4 can be born It is 2 times of winding slot 111, reason is supply voltage to be added on armature winding by two carbon brush in geometric center lines, Slightly seem, voltage is generally evenly distributed on each element.In fact the resistance of each element because the impact of coil induction reactance be to differ Sample, but first around component resistance it is little, after around component resistance it is big, first around resistance it is little, according to Ohm's law U=IR, hold Low by voltage, the commutator segment bar-to-bar voltage that it connects is also low, after around resistance it is big, the voltage for bearing is also high, the commutator segment of connection Bar-to-bar voltage is also high, and the element of winding for just differing just produces current potential spark in motor operation;Current potential between each commutator segment Pressure drop computing formula is:Up=2U/K, wherein U are supply voltage, and K is the piece number of diverter, can be drawn by formula, using piece The many diverters of number, can obviously reduce the current potential pressure drop between commutator segment, reduce motor spark, improve electrical machinery life.
By shown in Fig. 1~6, a kind of rotor structure of the high rotating speed series excited machine for food blending machine of this utility model The embodiment of winding construction is:Winding method is lap wound formula winding, and the number of line embedding groove 42 of diverter 4 is 24, rotor ferrum The number of winding slot 111 of core 1 is 12, right first in the line embedding groove C1 rules of diverter 4 if the number of turn N=12 circle of coil windings 3 Rotor core 1 starts into line from winding slot S1, and by both constant pitch five, across six winding slot coiling x1=2N/3=8 circles the is formed One winding, by S8 groove outlets, then, into line embedding groove C2 rules, into winding slot S2, by both constant pitch coiling x2=N/3=4 Circle forms the second winding, by S9 groove outlets, then, into line embedding groove C3 rules, still into winding slot S2, by both constant pitch coilings X1=2N/3=8 circles form winding, by S9 groove outlets, by that analogy, until embedding 24th line embedding groove C24, also enters winding slot S1, By S8 groove outlets, ending to line embedding groove C1, closed-loop path is formed.Diverter rule slot number is numbered according to C1~C24, rotor winding Groove is numbered according to S1~S12, and each winding winding mode is:
C1 line embedding groove rules, around winding slot S1, S8, winding slot S1 inlet wires, winding slot S8 outlets, around 8 circles;
C2 line embedding groove rules, around winding slot S2, S9, winding slot S2 inlet wires, winding slot S9 outlets, around 4 circles;
C3 line embedding groove rules, around winding slot S2, S9, winding slot S2 inlet wires, winding slot S9 outlets, around 8 circles;
C4 line embedding groove rules, around winding slot S3, S10, winding slot S3 inlet wires, winding slot S10 outlets, around 4 circles;
C5 line embedding groove rules, around winding slot S3, S10, winding slot S3 inlet wires, winding slot S10 outlets, around 8 circles;
C6 line embedding groove rules, around winding slot S4, S11, winding slot S4 inlet wires, winding slot S11 outlets, around 4 circles;
C7 line embedding groove rules, around winding slot S4, S11, winding slot S4 inlet wires, winding slot S11 outlets, around 8 circles;
C8 line embedding groove rules, around winding slot S5, S12, winding slot S5 inlet wires, winding slot S12 outlets, around 4 circles;
C9 line embedding groove rules, around winding slot S5, S12, winding slot S5 inlet wires, winding slot S12 outlets, around 8 circles;
C10 line embedding groove rules, around winding slot S6, S1, winding slot S6 inlet wires, winding slot S1 outlets, around 4 circles;
C11 line embedding groove rules, around winding slot S6, S1, winding slot S6 inlet wires, winding slot S1 outlets, around 8 circles;
C12 line embedding groove rules, around winding slot S7, S2, winding slot S7 inlet wires, winding slot S2 outlets, around 4 circles;
C13 line embedding groove rules, around winding slot S7, S2, winding slot S7 inlet wires, winding slot S2 outlets, around 8 circles;
C14 line embedding groove rules, around winding slot S8, S3, winding slot S8 inlet wires, winding slot S3 outlets, around 4 circles;
C15 line embedding groove rules, around winding slot S8, S3, winding slot S8 inlet wires, winding slot S3 outlets, around 8 circles;
C16 line embedding groove rules, around winding slot S9, S4, winding slot S9 inlet wires, winding slot S4 outlets, around 4 circles;
C17 line embedding groove rules, around winding slot S9, S4, winding slot S9 inlet wires, winding slot S4 outlets, around 8 circles;
C18 line embedding groove rules, around winding slot S10, S5, winding slot S10 inlet wires, winding slot S5 outlets, around 4 circles;
C19 line embedding groove rules, around winding slot S10, S5, winding slot S10 inlet wires, winding slot S5 outlets, around 8 circles;
C20 line embedding groove rules, around winding slot S11, S6, winding slot S11 inlet wires, winding slot S6 outlets, around 4 circles;
C21 line embedding groove rules, around winding slot S11, S6, winding slot S11 inlet wires, winding slot S6 outlets, around 8 circles;
C22 line embedding groove rules, around winding slot S12, S7, winding slot S12 inlet wires, winding slot S7 outlets, around 4 circles;
C23 line embedding groove rules, around winding slot S12, S7, winding slot S12 inlet wires, winding slot S7 outlets, around 8 circles;
C24 line embedding groove rules, around winding slot S1, S8, winding slot S1 inlet wires, winding slot S8 outlets, around 4 circles.
Particular embodiments described above, the technical problem solved to this utility model, technical scheme and beneficial effect are entered Go further description, should be understood that and the foregoing is only specific embodiment of the utility model, and without It is all within spirit of the present utility model and principle in this utility model is limited, any modification, equivalent substitution and improvements done Deng should be included within protection domain of the present utility model.

Claims (10)

1. a kind of rotor structure, it is characterised in that it includes rotor core (1), motor shaft (2), coil windings (3) and diverter (4), the rotor core (1) and the diverter (4) are separately mounted on motor shaft (2), the end of the diverter (4) and A rotor neck position (400) is provided between the end of the rotor core (1), the coil windings (3) are from diverter (4) Upper rule, further around rotor neck position (400) is formed on, is then wound on rotor core (1), then overlaps and be wound in rotor neck position (400), finally return again in embedded diverter (4), the coil windings (3) are between diverter (4) and rotor neck position (400) Part be it is achiasmate and around the equidirectional winding structure of motor shaft (2).
2. rotor structure according to claim 1, it is characterised in that:Have along rotor ferrum on the rotor core (1) The circumferential uniform multiple winding slots (111) of core (1), the diverter (4) is tank commutator, and the diverter (4) is with edge The circumferential uniform multiple line embedding grooves (42) of diverter (4), first the rule on first line embedding groove of diverter (4), to rotor Iron core starts into line from the first winding slot, by both constant pitch coiling x circles, and returns on embedded second line embedding groove, so as to form x circles The first winding;The rule on second line embedding groove of diverter (4) again, to rotor core (1) from the second winding slot start into Line, by both constant pitch coiling y circles, and returns on embedded 3rd line embedding groove, so as to form the second winding of y circles, according to line embedding groove (42) the order rule on corresponding line embedding groove (42) successively, and the first winding and the second winding are sequentially formed, until last Rule on one line embedding groove (42), to the corresponding winding slot (111) of rotor core (1) line is entered, by both constant pitch coiling y circles, and Return on embedded first line embedding groove, form the second winding.
3. rotor structure according to claim 2, it is characterised in that:There are 12 coilings on the rotor core (1) Groove (111), the diverter (4) is with 24 line embedding grooves (42).
4. rotor structure according to claim 2, it is characterised in that:The center of the winding slot (111) is just to line embedding groove (42) center.
5. rotor structure according to claim 3, it is characterised in that:Wherein, x, y meet following relation:X=2N/3, y= N/3, N are the total number of turns of coil windings (3).
6. rotor structure according to claim 2, it is characterised in that:Same first winding or same second winding exist It is used for six winding slots of span of the winding slot (111) into line and the winding slot (111) for outlet on rotor core (1) (111)。
7. rotor structure according to claim 1, it is characterised in that:The rotor neck position (400) and the diverter (4) on be used for weld coil windings (3) position apart from L be 8~12mm.
8. rotor structure according to claim 2, it is characterised in that:Insulation tank paper is provided with the winding slot (111), The coil windings (3) are embedded in winding slot and are lived by insulation tank paper bag.
9. rotor structure according to claim 1, it is characterised in that:The output end of the motor shaft (2) is followed successively by light Shaft part (23), Gewindefreistiche section (25) and thread segment (22), the Gewindefreistiche section (25) be arranged on light shaft part (23) and Between thread segment (22), the end of the smooth shaft part (23) is provided with chamfering structure (24).
10. a kind of series excited machine, it is characterised in that:It includes rotor structure as claimed in any one of claims 1-9 wherein.
CN201621194834.1U 2016-10-28 2016-10-28 Rotor structure and use its series excited machine Active CN206149049U (en)

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Application Number Priority Date Filing Date Title
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107465283A (en) * 2017-08-01 2017-12-12 盐城尉仁机械有限公司 A kind of automobile starter high rotating speed rotor and its manufacture method
CN109199153A (en) * 2017-07-07 2019-01-15 广东美的生活电器制造有限公司 food processor
CN109217508A (en) * 2017-07-07 2019-01-15 广东美的生活电器制造有限公司 Permanent magnet DC motor and food processor
CN109378946A (en) * 2018-12-21 2019-02-22 康平科技(苏州)股份有限公司 A kind of KP rotor commutator secondary press-loading process
CN112332578A (en) * 2020-11-13 2021-02-05 艾博金电气制造(深圳)有限公司 Motor and rotor thereof
CN114785006A (en) * 2022-05-12 2022-07-22 哈尔滨理工大学 Novel unequal-area flat wire winding permanent magnet motor

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109199153A (en) * 2017-07-07 2019-01-15 广东美的生活电器制造有限公司 food processor
CN109217508A (en) * 2017-07-07 2019-01-15 广东美的生活电器制造有限公司 Permanent magnet DC motor and food processor
CN107465283A (en) * 2017-08-01 2017-12-12 盐城尉仁机械有限公司 A kind of automobile starter high rotating speed rotor and its manufacture method
CN109378946A (en) * 2018-12-21 2019-02-22 康平科技(苏州)股份有限公司 A kind of KP rotor commutator secondary press-loading process
CN109378946B (en) * 2018-12-21 2020-07-24 康平科技(苏州)股份有限公司 Secondary press-fitting process for rotor commutator
CN112332578A (en) * 2020-11-13 2021-02-05 艾博金电气制造(深圳)有限公司 Motor and rotor thereof
CN112332578B (en) * 2020-11-13 2022-02-01 艾博金电气制造(深圳)有限公司 Motor and rotor thereof
CN114785006A (en) * 2022-05-12 2022-07-22 哈尔滨理工大学 Novel unequal-area flat wire winding permanent magnet motor

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Effective date of registration: 20200331

Address after: 213000 No.18, Xinsi Road, Xinbei District, Changzhou City, Jiangsu Province

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Patentee after: Changzhou Leili Motor Science & Tech Co.,Ltd.

Address before: 213031 Jiangsu Province, Changzhou city of Electronic Science and Technology Industrial Park Road 18 north, four

Patentee before: CHANGZHOU CHENGLI ELECTRONIC Co.,Ltd.

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