The flat wire stator winding structure of motor
Technical field
The present invention relates to electric machine structure fields, more particularly to a kind of flat wire stator winding structure of motor.
Background technology
After low voltage motor stator winding generally turns to coil by enamel insulated round copper wire in the prior art, according under certain rule
Be made in line to stator slot, feature determines that the copper factor of motor is relatively low and end size is too big, limit electric efficiency and
The promotion of power density.With the development of flat wire insulation technology, the resistance to voltage levels of flat wire itself are continuously improved, and are originally used for 48V
The flat wire winding technique of automobile current generator gradually starts the driving motor neck for the new-energy automobile that voltage class is several hectovolts
Domain.
To improve potential waveform, motor is typically designed as distributed winding, i.e. MgO-ZrO_2 brick q >=2, phase each in this way
The each pair of of band extremely has down q coil.In existing flat wire winding construction, the levels end bay number of stator slots phase of each coil
Deng only (or several) stator slot of artificial short distance (or long away from) when needing to avoid being closed.In such winding construction, no
By being insertion side or weld side outlet from stator, remove the special-shaped lines such as lead-out wire and wire jumper, be left two to three kinds it is main
Coil form, one of which quantity is most in these main coils, another or two kinds of quantity are seldom, these types of coil institute
Differed greatly with quantitative proportion.Such as to realize that 60 slots, number of pole-pairs 5, the winding construction per 4 layers of slot conductor number, every branch contain
Standard " u "-shaped coil 18:Wherein there are 16 across 6 stator slots, there are 2 across 5 stator slots, the two ratio is 8:1.
Since flat wire winding needs to use equipment pre-formed, a problem is brought in this way:It needs to make more work when making coil
It fills or configures more equipment to go to make the more coil of requirement, certain producing line production is caused to be critical and other producing line
Idle situation occurs.
Moreover, flat type copper wire is at least needed from during straightway is shaped to " u "-shaped coil in the top bending part of coil
It bends twice, flat copper line insulating layer has damage.The winding mode of the prior art, coil non-solder end winding overhang length one
It causes, each coil causes end turn space nervous, can exist in motor During Process of Long-term Operation in end " laminating " arrangement mutually
The risk of short circuit due to insulation breakdown.
Invention content
It is an object of the invention to overcome at least one defect of existing motor, a kind of flat wire stator winding of motor is provided
Structure solves the most span of dosage in the prior art mainly under the premise of conductor in ensureing slot is constant by Lithofacies dividing
The problem of different coil proportioning great disparities, and the problem of space anxiety between the coil of non-solder side end can be improved.
The present invention proposes a kind of flat wire stator winding structure of motor thus, includes the stator iron with multiple stator slots
Core and each phase winding for using flat wire coiling on the stator core, MgO-ZrO_2 brick 2;
Winding includes at least one winding element described in per phase, and each winding element includes multiple along the stator iron
The second uniformly distributed U-shaped of the first U-shaped coil and multiple circumferential directions along the stator core that the circumferential direction of core is set gradually
Coil;And in each winding element, the quantity of the second U-shaped coil than the first U-shaped coil quantity more than 1;
Wherein
In the part or all of second U-shaped coil, week of all the second U-shaped coils along the stator core
Continuously it is arranged successively to direction, and the second U-shaped coil is in the inside of a first U shape coil, to be formed
One first subelement;
In each two adjacent first subelement, using wave around the mode of connection make first subelement
One of one effective edge of the second U-shaped coil and the first U-shaped coil of another first subelement has
Welded the first termination portion electrical connection thereon in side is imitated, the first U-shaped coil of first subelement is made
One effective edge of one effective edge and the second U-shaped coil of another first subelement is welded thereon
Second termination portion is electrically connected;
Each winding element further includes two conducting bars, and two conducting bars, which are set to, does not form first subelement
The second U-shaped coil both sides, to form one second subelement;
Using wave around the mode of connection, make the second U-shaped coil of second subelement each effective edge and its
The welded third termination portion electricity thereon of an effective edge of the first U-shaped coil of adjacent first subelement
Connection, the second U-shaped coil for first subelement for keeping each of second subelement conducting bar adjacent thereto
An effective edge it is welded thereon the 4th termination portion electrical connection;Moreover, first termination portion, the second end
Socket part point, the third termination portion are identical with the span of the 4th termination portion.
Further, winding described in every phase includes the first winding element and the second winding element, first winding element
The identical stator slot is used with second winding element.
Further, winding described in every phase further includes tertiary winding unit and the 4th winding element, the tertiary winding list
First and described 4th winding element uses the identical stator slot;And
Described in the half that stator slot described in the half that the tertiary winding unit uses is used with first winding element
Stator slot is identical.
Further, first winding element is connected with the tertiary winding unit, the tertiary winding unit and institute
The series connection of the 4th winding element is stated, the 4th winding element is connected with second winding element.
Further, the stator slot that first winding element and second winding element use is arranged to more
Group, there are two the stator slots for every group of tool;In stator slot described in every group, first winding element be in described second around
The inner or outer side of group unit;In stator slot described in every adjacent two groups, in stator slot described in one group, first winding
Unit is in the inside of the second winding element, and in stator slot described in another group, first winding element is in the second winding
The outside of unit.
Further, the difference between the span of each first U-shaped coil and the span of each second U-shaped coil
Value is 2;
The stator slot where each conducting bar is by described where the second U-shaped coil of the second subelement
Stator slot.
Further, the stator slot is 60;First U-shaped coil is 4, and the span of the first U-shaped coil is
7;The second U-shaped coil is 5, and the span of the second U-shaped coil is 5.
Further, the opening of each stator slot is towards the center of the stator core.
In the flat wire stator winding structure of the motor of the present invention, the motor for being 2 especially for MgO-ZrO_2 brick, due to
Each winding element has multiple first subelements, the special arrangement form and installation site of the first subelement so that stator slot
The division by facies tract of middle conductor is constant, and motor performance is ensured.Moreover, the most several lines of quantity used in stator slot
Circle, quantitative proportion are divided equally substantially, certain producing line production is completely eliminated when designing equipment capacity and is critical and other producing line
Idle situation occurs, and greatly improves production efficiency.For termination portion by the way of being welded to connect, span is consistent, end
It is convenient to connect part producing, convenient welding can improve production efficiency well, save cost.Further, end turn non-solder
Space length increases between each phase in side, prevents the risk of short circuit due to insulation breakdown, reduces the probability of failure generation.
According to the following detailed description of specific embodiments of the present invention in conjunction with the accompanying drawings, those skilled in the art will be brighter
The above and other objects, advantages and features of the present invention.
Description of the drawings
Some specific embodiments that the invention will be described in detail by way of example and not limitation with reference to the accompanying drawings hereinafter.
Identical reference numeral denotes same or similar component or part in attached drawing.It should be appreciated by those skilled in the art that these
What attached drawing was not necessarily drawn to scale.In attached drawing:
Fig. 1 is the schematic diagram of flat wire stator winding structure according to an embodiment of the invention;
Fig. 2 to Fig. 4 is the schematic diagram of each phase winding such as U, V, W in flat wire stator winding structure shown in Fig. 1 respectively;
Fig. 5 is the schematic diagram at another visual angle of flat wire stator winding structure shown in Fig. 1;
Fig. 6 is the schematic cross sectional view of flat wire stator winding structure shown in Fig. 1.
Specific implementation mode
Fig. 1 is the schematic diagram of flat wire stator winding structure according to an embodiment of the invention.As shown in Figure 1
And referring to figs. 2 to Fig. 6, an embodiment of the present invention provides a kind of flat wire stator winding structures of motor.The flat wire stator winding knot
Structure may include the stator core 40 with multiple stator slots and each phase winding 50 using flat wire coiling on stator core 40.It is flat
Line can be flat type copper wire, square copper wire etc..Under normal circumstances can on stator core 40 coiling three-phase windings, such as U phases, V phases and W
Phase.Include at least one winding element per phase winding.When winding element is multiple, can connect also simultaneously between two windings
Connection;Further, can also make part winding element serial or parallel connection formed unit group, then unit group carry out again series connection or simultaneously
Connection.
MgO-ZrO_2 brick can be 2.Each winding element may include that multiple circumferential directions along stator core 40 are set successively
The the first U-shaped coil 10 set and uniformly distributed the second U-shaped coil 20 of multiple circumferential directions along stator core 40.In each winding list
In member, the quantity of the second U-shaped coil 20 than the first U-shaped coil 10 quantity more than 1.
In part or all of second U-shaped coil 20, the second all U-shaped coils 20 is along the circumferential direction side of stator core 40
To continuous setting successively, and a second U-shaped coil 20 is in the inside of a first U-shaped coil 10, to form one first son
Unit.That is, in each first subelement, the span of the second U-shaped coil 20 is less than the first U-shaped coil 10, for example, often
Difference between the span of a first U-shaped coil 10 and the span of each second U-shaped coil 20 is 2.
When connection, can be used wave around the mode of connection.Specifically, in each two adjacent first subelement, using wave around
The mode of connection make first subelement the second U-shaped coil 20 an effective edge and another first subelement the first U
Welded the first termination portion electrical connection thereon of an effective edge of shape coil 10, makes the first U of first subelement
One effective edge of one effective edge of shape coil 10 and the second U-shaped coil 20 of another first subelement is welded thereon
Second termination portion is electrically connected.
Each winding element further includes two conducting bars 30, and two conducting bars 30 are set to the 2nd U for not forming the first subelement
The both sides of shape coil 20, to form one second subelement.Using wave around the mode of connection, make the second U-shaped line of the second subelement
One effective edge of the first U shapes coil 10 of each effective edge the first subelement adjacent thereto of circle 20 is welded thereon
Third termination portion electrical connection, the second U-shaped line of the first subelement for keeping each conducting bar 30 of the second subelement adjacent thereto
Welded the 4th termination portion electrical connection thereon of an effective edge of circle 20.Each conducting bar 30 can be used as lead-out wire and its
The connector etc. of his winding element serial or parallel connection.Preferably, the span of each first U-shaped coil 10 and each second U-shaped line
Difference between the span of circle 20 is preferably 2, and the stator slot where each conducting bar 30 can be close to the second U-shaped line of the second subelement
Stator slot where circle 20.
First subelement, the second subelement, two conducting bars 30 and particularly connection type are set, number used in slot can be made
The most several coils of amount, quantitative proportion is divided equally substantially, and can make the first termination portion, the second termination section of welding thereon
Point, third termination portion and the 4th termination portion institute it is consistent across number of stator slots.Termination portion alternatively referred to as holds and turns one's head.Welding ends is turned round
Institute is consistent across number of stator slots when head, and rule is consistent when tooling of turning one's head is simple and solder joint welds, and is easy to implement automation.
In this embodiment, the division by facies tract of conductor can be constant first in stator slot, and motor performance is ensured.Its
Secondary, the most several coils of quantity used, quantitative proportion are divided equally substantially in slot, certain is completely eliminated when designing equipment capacity
The production of producing line is critical and situation that other producing line is left unused occurs, and greatly improves production efficiency.Again, from motor shaft
It is seen on line, the second small U-shaped coil 20 of span is located at big 10 inside (being bordering on core side) of the first U-shaped coil of span, in this way
After three-phase windings arrangement, the mutual space length bigger of three-phase windings, the bending part of three-phase windings is each other with more reliable
Safe distance, for improve motor reliability have very great help so that between each phase in end turn non-solder side space away from
From increase, the probability of failure generation is reduced.
In some embodiments of the invention, as shown in Figures 2 to 4, include the first winding element and second per phase winding
Winding element, the first winding element and the second winding element use identical stator slot.First winding element and the second winding list
Member may make up a branch.Further, it may also include tertiary winding unit and the 4th winding element, the tertiary winding per phase winding
Unit and the 4th winding element use identical stator slot.Tertiary winding unit and the 4th winding element may make up another branch.
Preferably, the half stator slot that tertiary winding unit uses is identical as the half stator slot that the first winding element uses.Third around
The other half stator slot that the other half stator slot and the first winding element that group unit uses use is in the two of shared stator slot
Side.
Specifically, the first winding element is connected with tertiary winding unit, and tertiary winding unit is connected with the 4th winding element,
4th winding element is connected with the second winding element.
In some embodiments of the invention, width direction (i.e. stator core of the flat wire setting along stator slot in stator slot
40 radial direction) it sets gradually, constitute multilayer wave winding structure.Specifically, the first winding element and the second winding element make
Stator slot is arranged to multigroup, and there are two stator slots for every group of tool;In every group of stator slot, the first winding element is in second
The inner or outer side of winding element;In every two groups of adjacent stator slots, in one group of stator slot, the first winding element is in the
The inside of two winding elements, in another group of stator slot, the first winding element is in the outside of the second winding element.
In some embodiments of the invention, the opening of each stator slot is towards the center of stator core 40.Stator slot is
60, there are 5 pairs of poles, i.e., 60 slots 5 are to pole;First U-shaped coil 10 is 4, and the span of the first U-shaped coil 10 is 7;2nd U
Shape coil 20 is 5, and the span of the second U-shaped coil 20 is 5;And per phase winding, there are four winding elements for tool, that is, constitute four layers
Wave winding structure.In this way, can from attached drawing 2 it can also be seen that, per phase winding share 36 standard " u "-shaped coils, 2 across
The half-coil of the special-shaped line of layer, the special-shaped line of 1 same layer and two lead-out wires.This 36 standard " u "-shaped every branches of coil
Contain 18:Wherein there are 10 across 5 stator slots, i.e. the second U-shaped coil 20 is 10, has 8 across 7 stator slots, i.e., the
One U-shaped coil 10 is 8, and the two ratio is 5:4, close to 1 to 1.Compared with the prior art in background technology, the present invention is real
Equipment capacity can be utilized to the greatest extent by applying example so that producing line layout is more reasonable, improves production efficiency.
In some embodiments of the invention, the quantity of stator slot can be 48, have 4 pairs of poles;Or the number of stator slot
Amount is 36, has 3 pairs of poles;Or the quantity of stator slot is 72, has 6 pairs of poles.Correspondingly, relative to 60 slots 5 to pole,
The quantity of one U-shaped coil and the second U-shaped coil accordingly changes.
In some embodiments of the invention, further include the 5th winding element and the 6th winding element per phase winding.Into one
Step ground, identical stator slot can be used in the 5th winding element and the 6th winding element.In other embodiments of the present invention, often
Phase winding still further comprises the 7th winding element and the 8th winding element.Further, the 7th winding element and the 8th winding
Identical stator slot can be used in unit.In this way setting so that each stator slot in can have 2 conductors, 4 conductors, 6 conductors,
The even number of conductors number situation such as 8 conductors.
So far, although those skilled in the art will appreciate that present invention has been shown and described in detail herein multiple shows
Example property embodiment still without departing from the spirit and scope of the present invention, still can according to the present disclosure directly
Determine or derive many other variations or modifications consistent with the principles of the invention.Therefore, the scope of the present invention is understood that and recognizes
It is set to and covers other all these variations or modifications.