CN206143334U - Matrix electroplating production line - Google Patents
Matrix electroplating production line Download PDFInfo
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- CN206143334U CN206143334U CN201620748799.7U CN201620748799U CN206143334U CN 206143334 U CN206143334 U CN 206143334U CN 201620748799 U CN201620748799 U CN 201620748799U CN 206143334 U CN206143334 U CN 206143334U
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- driving
- matrix form
- assembly line
- electroplating assembly
- form electroplating
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Abstract
The utility model discloses a matrix electroplating production line, a plurality of cell bodies on this production line adopt matrix arrangement, and the multirow cell body is closely side by side adjacent. The driving of transporting the work piece is put the on -line into production and can all around be walked. The frame of production line adopts the pin -connected panel structure, and the cell body is put in the frame, and the installation of high rail formula is adopted in the driving, and the guide rail supports and puts into production on the stand of line both sides. Gear motor, lifting hook and multiple machinery and electric appliance protection device be equipped with in the driving. Rotary encoder and gear rack structure are adopted to the driving location. Tank chain structure is adopted in the driving walking, but the capping adopts the sealed apron of lateral shifting formula.
Description
Technical field
This utility model belongs to technical field of surface, especially, is related to a kind of matrix form electroplating assembly line.
Background technology
It is well known that general electroplating assembly line is all made up of frame, cell body, driving, automatically controlled, pipeline and peripheral equipment
, it is that production line is more using cell body that coating bath generally adopts word order or annular array, its shortcoming, and driving quantity is more, takes up an area
Area is big, and cost of investment is high.The driving of production line can only before and after walk, it is impossible to left and right walk, therefore the production cycle of product compared with
It is long, shorten run time extremely difficult.
Also it has been proposed that using the scheme of two production lines arranged side by side, but two production line intermediate demand transfer ears are back and forth
Transport cathode bar, or arrange lead-over groove to realize that the transfer of workpiece is transported in driving, and need complete using two driving ability
Into lifting and the transfer task of workpiece.As this scheme simply increases the quantity of production line, drive a vehicle per platform and still can only
Walk in front and back, it is impossible to which left and right is walked, therefore yet suffer from the shortcoming that the production cycle is longer, be difficult to shortening run time so that be raw
The driving having in producing line is hurried very much, and some driving utilization rates are very low.Additionally, this scheme for using two production lines arranged side by side can also
Greatly increase the driving of different production lines can not be otherwise easily caused apart from too near between production cost, and two production lines
Collision is produced during motion, therefore floor space is little unlike the floor space using a production line.
Additionally, the groove lid of conventional production lines adopts turn-up structure, the position between production line cell body is taken, adds production line
It is long, manufacture difficulty is increased again, practicality is poor.
Utility model content
Therefore, each embodiment of the present utility model is related to a kind of matrix form electroplating assembly line, which substantially overcomes by
In prior art restriction and shortcoming and caused one or more problems.
The purpose of this utility model is to propose a kind of electroplating assembly line of brand new ideas, changes conventional electroplating assembly line
Word order or annular array cell body mode, using the side of matrix arrangement cell body (multiple rows of cell body side by side arranged adjacent)
Formula, while coordinating the improvement of bridge crane structure, enables driving to walk along direction all around, so as to substantially reduce plating line
Length, improves the utilization rate of cell body, shortens the run time of driving；Additionally, this utility model also improves the knot of groove lid
Structure, using horizontal moving, can effectively reduce the spilling of harmful gass, reduce the power of blower fan.Using of the present utility model
This new production line, can give full play to the effect of driving, improve production efficiency.
The technical solution of the utility model is, a kind of matrix form electroplating assembly line, including：Frame, including one or more
Guide rail；Driving, the driving are arranged to move on the guide rail；Characterized in that, the matrix form electroplating assembly line is also
Including：Multiple cell bodies, the plurality of cell body are arranged as adjacent multiple rows of, first reducing motors and using matrix arrangement mode
Two reducing motors, the first reducing motors drive the driving to move in the lateral direction, and the second reducing motors drive
The driving is moved in the longitudinal direction.
Described matrix form electroplating assembly line, it is characterised in that the driving also includes suspension hook, and the suspension hook can be according to control
System instruction moves up and down.
Described matrix form electroplating assembly line, it is characterised in that the frame adopts assembled structure.
Described matrix form electroplating assembly line, it is characterised in that the driving is arranged on the column of the frame both sides,
Installed using high rail.
Described matrix form electroplating assembly line, it is characterised in that the driving is positioned using rotary encoder, is led described
Gear and tooth bar is adopted to count on rail, it is ensured that driving positioning precision.
Described matrix form electroplating assembly line, it is characterised in that the cell body includes slidingtype groove lid, the groove lid according to
Control instruction slides laterally to open or close cell body automatically.
Described matrix form electroplating assembly line, it is characterised in that the bottom of the groove lid has tooth bar, the side of the cell body
Groove lid track is provided with wall, the slope of the tooth bar is corresponding with the slope of the groove lid track, so that the groove lid
Upper surface is substantially moved in the horizontal direction.
Described matrix form electroplating assembly line, it is characterised in that also including remote control unit, in the electroplating assembly line
Outside the operation driven a vehicle described in remotely control.
Described matrix form electroplating assembly line, it is characterised in that also including alarm device, when detecting located at the plating
When protection door around production line is opened, the work of the electroplating assembly line is reported to the police and stops.
Described matrix form electroplating assembly line, it is characterised in that the quantity of the driving is only one.
To reach one or more above-mentioned purpose, this utility model has mainly done following improvement：
Cell body adopts matrix arrangement mode, multiple rows of cell body can arranged adjacent side by side, reduce cell body quantity, improve
Cell body commonality, and the lead-over groove in the middle of conventional production lines can be saved, the length of production line is substantially reduced, occupation of land is reduced
Area.
Driving and the walking mechanism of driving are improved, so that driving can walking (can be with right and left along direction around
To simultaneously motion be the oblique walking of horizontal direction with fore-and-aft direction), the work efficiency that raising is driven a vehicle.
Suspension hook in driving can carry out three-dimensional motion, i.e.,：1. can with forward-reverse, 2. can with side-to-side movement 3. can more than
Lower motion；And suspension hook can also automatic open-close.This suspension hook design substantially increases the use function of driving.Reduce simultaneously
The quantity of driving, an effect that the 2-3 platforms on conventional production line can be replaced to drive a vehicle of driving a vehicle.
The groove lid of each cell body can be promoted by motor reducer or cylinder, automatically opened up and close in the way of transverse shifting
Close, can effectively reduce the spilling of harmful gass, reduce the power demand to blower fan.Meanwhile, this new-type groove lid makes simple,
And be not required to take the length of production line, the floor space of production line is further reduced, with good practicality.
Compared with the production line of prior art, the beneficial effects of the utility model are：
The arrangement mode of cell body is improved, the commonality of cell body is improve, the quantity of cell body is reduced, so as to shorten life
The length of producing line, reduces floor space, reduces cost；
The structure of driving and its suspension hook is improved, the kinematic dexterity of driving is improve, is reduced the quantity of driving, improved
The service efficiency of driving, shortens the production cycle, improves production efficiency；
The structure of groove lid is improved, the spilling of harmful gass is effectively reduced, is reduced the power demand to blower fan, and enter
One step shortens the length of production line, reduces the floor space of production line；
The remote control unit of driving is increased, workman outer online can carry out manual mode operation, improve the safety of workman；
Alarm device (can realize using infrared detection or other testing equipments) is increased, when detecting around production line
When protection door is opened, (someone enters production line work space) reports to the police and stops the work of production line, to prevent from causing workman
Accidentally injure, substantially increase the processing safety of workman.
It should be appreciated that being broadly described before carrying out to this utility model and detailed description below are all exemplary
With it is explanatory, it is intended that provide to claim this utility model further illustrate.
Description of the drawings
Fig. 1 is the signal of the matrix form electroplating assembly line and bridge crane structure according to an embodiment of the present utility model
Figure；
Fig. 2 is the top view of matrix form electroplating assembly line shown in Fig. 1 and bridge crane structure；
Fig. 3 A are the hook assemblies of the driving of the matrix form electroplating assembly line according to an embodiment of the present utility model
Structural representation；
Fig. 3 B are the top views of hook assembly shown in Fig. 3 A；
Fig. 4 A be the matrix form electroplating assembly line according to an embodiment of the present utility model can transverse shifting groove lid
Structural representation；
Fig. 4 B are the top views of groove lid shown in Fig. 4 A；
Wherein, reference is as follows：
1-- frames；2-- cell bodies；The first tooth bars of 3--；4-- first gears；5-- guide rails；6-- car pillows；7-- matrix form rows
Frame；8-- first reducing motors；9-- leading screws；10-- first axles；11-- second reducing motors；12-- counterweights；13-- matrix form rows
The car arm of force；14-- mother lead screws；15-- guide rails；16-- suspender belts；The 3rd reducing motors of 17--；The 4th reducing motors of 18--；19-- hangs
Hook assembly；20-- second gears；The second axles of 21--；22-- chains；The second tooth bars of 23--；The 3rd axles of 24--；25-- liquid dish；
26-- rotary encoders；31-- trapezes；32-- suspension hooks；33-- suspension hook rotating shafts；34-- cylinder connection rotating shafts；35-- cylinders；36--
Cylinder fixed rotating shaft；37-- cylinder fixed rotating shaft seats；38-- pulleys；39-- cylinder connectors；40-- transfer blocks.
Specific embodiment
The technical solution of the utility model is further illustrated below in conjunction with the accompanying drawings and by specific embodiment.
Fig. 1 and Fig. 2 is referred to, wherein Fig. 1 is produced according to the plating of the matrix form of an embodiment of the present utility model
The schematic diagram of line and bridge crane structure, Fig. 2 are the top views of matrix form electroplating assembly line shown in Fig. 1 and bridge crane structure.
In the present embodiment, a kind of matrix form electroplating assembly line, including：Matrix form driving 7；Multiple cell bodies 2, cell body 2 are adopted
Matrix arrangement mode, double groove side by side arranged adjacent (in the present embodiment using double cell body arrangement, but not limited to this,
Could be arranged to more emissions groove bodies to be arranged side by side, and the cell body quantity respectively arranged can be with identical or different)；Play integrated support effect
Frame 1, which includes the first tooth bar 3 and guide rail 5；Second reducing motors 11 are fixed on the matrix form driving arm of force 13, and are passed through
First axle 10 imparts power to first gear 4, and first gear 4 is engaged so as to transmit power with the first tooth bar 3, to promote car pillow
6 move on guide rail 5 along the longitudinal direction；Matrix form driving 7 is arranged in frame 1, and is fixed with first in matrix form driving 7
Reducing motor 8, first reducing motors 8 connect and drive leading screw 9, leading screw 9 to rotate to drive matrix form driving by mother lead screw 14
The arm of force 13 is moved left and right on guide rail 15；4th reducing motor 18 is fixed on the matrix form driving arm of force 13, the 4th reducing motor
To drive the 3rd axle 24 to rotate, the 3rd axle 24 transmits power to drive hook assembly 19 to move up and down to 18 drive chains 22,
The hook assembly 19 connects one end of suspender belt 16, and the other end of suspender belt 16 is connected with counterweight 12, the counterweight 12 and suspension hook 19
Gravitational equilibrium, makes 19 up and down motion balance and stability of hook assembly；3rd reducing motor, 17 output torque is simultaneously passed by the second axle 21
It is delivered to second gear 20, the second gear 20 drives the second tooth bar 23 to move forward and backward, the second gear 23 and liquid dish 25
It is fixedly connected, finally moves forward and backward liquid dish 25.
In the present embodiment, two row or multi-row cell body 2 can share a set of rinse bath (a set of rinse bath may include it is multiple, depending on reality
Depending on border needs).On traditional production line, as coating bath or technique are more, production line is very long or has a plurality of production line, because
This necessarily arranges many sets or multigroup rinse bath can just complete cleaning.And in embodiment of the present utility model, due to row
Car 7 can be laterally walked in the top of two row or multi-row groove, such that it is able to make two emissions grooves or many emissions grooves share a set of rinse bath.And
And, in embodiment of the present utility model, the cell body 2 can give full play to coating bath and clear using double groove arranged adjacent side by side
Effect of washing trough, reduces floor space, improves the operational efficiency of driving, reduces waste of time.
Frame 1 can adopt assembled structure, can carry out spelling assembly and disassembly according to production scene situation.It is equipped with above frame 1
Driving tank chain track slot bracket, the lower section of frame 1 are equipped with pipeline support.
Driving 7 is arranged in frame 1, is installed using high rail.Driving 7 is positioned using rotary encoder 26, guide rail 5,
Counted using gear, tooth bar on 15, it is ensured that driving positioning precision.
Fig. 3 A are the hook assemblies of the driving of the matrix form electroplating assembly line according to an embodiment of the present utility model
Structural representation；Fig. 3 B are the top views of hook assembly shown in Fig. 3 A.
In the present embodiment, the hook assembly includes trapeze 31, and which passes through pulley 38 in the matrix form driving arm of force described in Fig. 1
Slide in 13, to realize the up and down motion of suspension hook.Cylinder fixed rotating shaft seat 37 is fixed with trapeze 31, and passes through cylinder fixed rotating shaft
36 are connected with cylinder 35, and suspension hook 32 is connected with trapeze 31 by suspension hook rotating shaft 33, by 35 pusher cylinder connection rotating shaft 34 of cylinder
Drive suspension hook rotating shaft 33 to rotate, so make suspension hook 32 realize with the rotation of suspension hook rotating shaft 33 suspension hook 32 automatic open-close (put down/
Pack up).But this utility model is not limited to this, it would however also be possible to employ other type of drive realize the automatic open-close of suspension hook.
It can be seen that, the suspension hook 32 in the present embodiment can around, move up and down (suspension hook 32 is connected to by guide rail 15
Driving 7 on, so as to can by driving 7 movement come the motion around realizing, while can also be realized up and down by pulley 38
Motion), and suspension hook 32 can also automatic turning, folding.
Fig. 4 A be the matrix form electroplating assembly line according to an embodiment of the present utility model can transverse shifting groove lid
Structural representation；Fig. 4 B are the top views of groove lid shown in Fig. 4 A.
Referring to Fig. 4 A, 4B, the cell body in the present embodiment can adopt transverse sliding groove lid, and be furnished with reducing motor.From figure
Visible in 4A, the side view of groove lid is similar to a right angle or obtuse triangle, and its underpart is provided with tooth bar, the tooth bar with receive motor
The gear of driving is meshed, so as to when motor-driven gear is rotated, groove lid can be along the groove lid track sliding of cell body side wall upper part
It is dynamic, due to the slope of the groove lid track (with respect to the horizontal plane) it is corresponding with the slope of tooth bar (with respect to the horizontal plane), so from
Outside sees that the upper surface of the groove lid is substantially (slightly toward upper, to prevent from occurring with the groove lid of adjacent cell body along horizontal direction
Interfere) side of cell body is moved laterally to, so as to open cell body.So, when needing workpiece is proposed from cell body, the cell body
Groove lid driven by motor, opening can be slid laterally automatically, after workpiece is proposed completely, groove lid can be automatically reset closing again
Cell body, so as to effectively reduce the spilling of harmful gass, reduces for the significant power demand of cell body inner blower, protects ring
Border.
Being specifically described below carries out electricity according to the matrix form electroplating assembly line of a specific embodiment of the present utility model
(here, the quantity and arrangement mode of various grooves is all exemplary and not restrictive the technical process of plating operation, can be with root
The quantity and arrangement mode for needing to determine every kind of groove according to practical situation).The matrix form electroplating assembly line is, for example, a kind of piston
Ring chromium plating automatic assembly line, has 10 chrome-plating baths, and 1 anti-carves groove, 3 accumulator tanks, 2 rinse baths.These grooves may be configured as two
Row, wherein, the cell body of first row includes the first to the 5th chrome-plating bath, anti-carves groove, the first accumulator tank, the first rinse bath, second row
Cell body include the accumulator tank of the 6th to the tenth chrome-plating bath, second and the 3rd, the second rinse bath.If by traditional automatic assembly line row
Row, at least need two drivings just complete all automatic production routines, and it also requires arranging transfer ear.And adopt this reality
With new matrix form production line, it is only necessary to can just complete whole Manufacturing Automated process using a driving.
Using matrix form production line of the present utility model, can directly lift the workpiece cleaned in rinse bath with driving,
It is then placed in any one vacant coating bath.Concrete operation step is：
The first step, driving move to a rinse bath, put down suspension hook, catch on the winged bar of the workpiece for having cleaned, the work of slinging
Part；Then, workpiece is sent to any one vacant chrome-plating bath or is anti-carved above groove according to control instruction by driving, and groove lid is slided automatically
Open, now put down suspension hook again, put the workpiece in chrome-plating bath or anti-carve in groove, then decontrol suspension hook and suspension hook is packed up to cell body
Side, groove lid are automatically switched off.
Second step, to drive a vehicle and move to any one electroplating time chrome-plating bath at the expiration according to control instruction or anti-carve above groove,
The automatic sliding opening of groove lid, puts down suspension hook, catches on the winged bar of workpiece, lifts workpiece, and groove lid is automatically switched off；Then, driving should
The workpiece for having plated is directly sent at the first accumulator tank, is carried out electroplate liquid recovery, then is carried out in being sequentially sent to second, third accumulator tank
Reclaim；The workpiece for processing is sent to into lower extension station finally.
3rd step, driving repeat the operation of the above-mentioned first step and second step according to control instruction.
The maximum feature of matrix form production line of the present utility model is that driving can be according to control instruction to any station
(cell body) goes to lift workpiece (completing the operating function of mechanical hand), saves the quantity of operating time and required driving.And such as
Fruit when workpiece is transported using driving, is needed multiple stage driving to switch suspension hook to and fro, and needs is furnished with using traditional production line
Corresponding transition rinse bath or vacant groove, can just complete the first step and second step work.This utility model had both saved investment,
Environment is protected again.
Above example simply elaborates ultimate principle of the present utility model and characteristic, and this utility model does not receive above-mentioned enforcement
Example is limited, and on the premise of without departing from this utility model spirit and scope, this utility model can also have various change and change,
These changes and change are both fallen within the range of claimed this utility model.The claimed scope of this utility model is by appended
Claim and its equivalent thereof.
Claims (10)
1. a kind of matrix form electroplating assembly line, including：
Frame, including one or more guide rails；
Driving, the driving are arranged to move on the guide rail；
Characterized in that, the matrix form electroplating assembly line also includes：
Multiple cell bodies, the plurality of cell body be arranged as using matrix arrangement mode it is adjacent multiple rows of,
First reducing motors and second reducing motors, the first reducing motors drive the driving to move in the lateral direction,
The second reducing motors drive the driving to move in the longitudinal direction.
2. matrix form electroplating assembly line according to claim 1, it is characterised in that the driving also includes suspension hook, described
Suspension hook can move up and down according to control instruction.
3. matrix form electroplating assembly line according to claim 1, it is characterised in that the frame adopts assembled structure.
4. matrix form electroplating assembly line according to claim 1, it is characterised in that the driving is arranged on the frame two
On the column of side, installed using high rail.
5. matrix form electroplating assembly line according to claim 1, it is characterised in that the driving is fixed using rotary encoder
Position, adopts gear and tooth bar to count, it is ensured that driving positioning precision on the guide rail.
6. matrix form electroplating assembly line according to claim 1, it is characterised in that the cell body includes slidingtype groove lid,
The groove lid slides laterally to open or close cell body according to control instruction automatically.
7. matrix form electroplating assembly line according to claim 6, it is characterised in that the bottom of the groove lid has tooth bar,
Groove lid track is provided with the side wall of the cell body, the slope of the tooth bar is corresponding with the slope of the groove lid track, so that
The upper surface for obtaining the groove lid is substantially moved in the horizontal direction.
8. matrix form electroplating assembly line according to claim 1, it is characterised in that also including remote control unit, in institute
State the operation driven a vehicle described in remotely control outside matrix form electroplating assembly line.
9. matrix form electroplating assembly line according to claim 1, it is characterised in that also including alarm device, when detecting
When protection door around the matrix form electroplating assembly line is opened, the matrix form electroplating assembly line is reported to the police and stops
Work.
10. matrix form electroplating assembly line according to claim 1, it is characterised in that the quantity of the driving is only.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620748799.7U CN206143334U (en) | 2016-07-18 | 2016-07-18 | Matrix electroplating production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620748799.7U CN206143334U (en) | 2016-07-18 | 2016-07-18 | Matrix electroplating production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206143334U true CN206143334U (en) | 2017-05-03 |
Family
ID=58617679
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620748799.7U Active CN206143334U (en) | 2016-07-18 | 2016-07-18 | Matrix electroplating production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206143334U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106319606A (en) * | 2016-07-18 | 2017-01-11 | 北京纽堡科技有限公司 | Matrix-type electroplating production line |
| CN109913932A (en) * | 2019-03-29 | 2019-06-21 | 昆山世冠金属塑料制品有限公司 | A kind of fully automatic electric plating appts |
-
2016
- 2016-07-18 CN CN201620748799.7U patent/CN206143334U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106319606A (en) * | 2016-07-18 | 2017-01-11 | 北京纽堡科技有限公司 | Matrix-type electroplating production line |
| CN109913932A (en) * | 2019-03-29 | 2019-06-21 | 昆山世冠金属塑料制品有限公司 | A kind of fully automatic electric plating appts |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210518 Address after: 301914 No.3 standard workshop, 32 Jiyunhe street, Tianjin special purpose vehicle industrial park, Jizhou District, Tianjin Patentee after: Newcastle Technology (Tianjin) Co.,Ltd. Address before: No.248 wailangying, Taihu Town, Tongzhou District, Beijing Patentee before: BEIJING NEWPOWER TECHNOLOGY Co.,Ltd. |
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| TR01 | Transfer of patent right |