Utility model content
The purpose of the disclosure is to provide a kind of ventilation anti-seepage blanket production system of automated production.
To achieve these goals, the disclosure provides a kind of ventilation anti-seepage blanket production system, it is characterised in that the system bag
Include:Blender, for mixing ventilation anti-seepage mortar raw material;Flush coater, for by ventilation anti-seepage mortar spraying in nonwoven surface;
Drying mechanism, for drying ventilation anti-seepage blanket;First cloth-rolling device, for making ventilation anti-seepage blanket rolling;The flush coater has
Shower nozzle, the blender is connected by conveying pipeline with the shower nozzle, and the flush coater, drying mechanism and the first cloth-rolling device pass through
It is sequentially connected before and after conveyer belt.
Alternatively, the system also includes the dust removal machine for removing nonwoven surface dust, and the dust removal machine is along the biography
Band is sent to be located at the upstream of the flush coater.
Alternatively, the system also includes the mortar scraper for making ventilation anti-seepage mortar be spread evenly across nonwoven surface
Structure, the mortar scraping mechanism is connected between the flush coater and drying mechanism by conveyer belt.
Alternatively, the mortar scraping mechanism includes:Scraping mechanism bracing frame, base plate, scraper, for control scraper be close to
Or the lowering or hoisting gear away from the base plate and the control device for arranging the lowering or hoisting gear desired height;The base plate
Both sides are fixedly connected with the scraping mechanism bracing frame sprays the ventilation anti-seepage blanket after mortar for carrying, and the scraper passes through
The lowering or hoisting gear is connected on scraping mechanism bracing frame and parallel with the base plate.
Alternatively, the lowering or hoisting gear is screw lift, and the screw lift is included relative on support frame as described above
The screw mandrel of lower movement, the screw mandrel and the scraper bulb hinged.
Alternatively, the quantity of the lowering or hoisting gear is multiple, and the plurality of lowering or hoisting gear is with regard to the length of the scraper
Centrosymmetry is arranged.
Alternatively, each described lowering or hoisting gear is by a Serve Motor Control, and including for detecting present level
Detection means, the plurality of detection means is electrically connected with control device, when the plurality of lowering or hoisting gear it is highly inconsistent when, it is described
Control device control corresponding servomotor so that the lowering or hoisting gear it is highly consistent.
Alternatively, the drying mechanism includes:For accommodate ventilation anti-seepage blanket plus heat space, should plus heat space in arrange
There is the ventilative conveyer belt of ventilation anti-seepage blanket described in support, for blasting the air-intake device of air into described plus heat space, be located at
For drying the heating fluorescent tube of ventilation anti-seepage blanket in described plus heat space, and for extracting going out for air in described plus heat space out
Wind apparatus.
Alternatively, the drying mechanism also includes top board, and the top board is rack-mounted to be added on the ventilative conveyer belt with being formed
Heat space, one end that the ventilative conveyer belt is connected with the top board has ventilation anti-seepage blanket import, and the other end has ventilative anti-
Blanket outlet is oozed, the bottom of the close ventilation anti-seepage blanket import of the ventilative conveyer belt has air intake window, and the air-intake device connects
It is connected to air intake window outside, the air-intake device is aerator, the top that close the ventilation anti-seepage blanket of the top board is exported
With air-out window, the exhaust apparatus are connected to the air-out window outside, and the exhaust apparatus are air exhauster.
Alternatively, the system also includes the second cloth-rolling device, for being input into the non-woven fabrics.
By above-mentioned technical proposal, the system can realize the automated production of ventilation anti-seepage blanket, low production cost, yield
Height, solves the problems, such as the flooring mode inefficiency and waste of material of ventilation anti-seepage sand in prior art.
Other feature and advantage of the disclosure will be described in detail in subsequent specific embodiment part.
Specific embodiment
It is described in detail below in conjunction with accompanying drawing specific embodiment of this disclosure.It should be appreciated that this place is retouched
The specific embodiment stated is merely to illustrate and explains the disclosure, is not limited to the disclosure.
As shown in figure 1, the disclosure provides a kind of ventilation anti-seepage blanket production system, the system includes:Blender 400, is used for
Mixing ventilation anti-seepage mortar raw material;Flush coater 500, for by ventilation anti-seepage mortar spraying in nonwoven surface;Drying mechanism
300, for drying ventilation anti-seepage blanket;First cloth-rolling device 100, for making ventilation anti-seepage blanket rolling;Flush coater 500 has spray
Head, blender 400 is connected by conveying pipeline with shower nozzle, and flush coater 500, the cloth-rolling device 100 of drying mechanism 300 and first are by passing
Send and be sequentially connected before and after band.
Wherein, blender 400 can be the arbitrarily device with stirring action commonly used in the art, as long as meet will
The uniform purpose of ventilation anti-seepage mortar raw material stirring.Preferably, flush coater 500 can have head drive device, be used for
Shower nozzle is driven to move reciprocatingly within the required range, so that ventilation anti-seepage mortar is equably covered with nonwoven surface.Starting
Before operation, the various ventilation anti-seepage mortar raw materials such as antiseepage sand, water are placed in blender 400 and stir to form ventilation anti-seepage
Non-woven fabrics are input into flush coater 500 by mortar, and the ventilation anti-seepage mortar in blender 400 is sprayed at by the shower nozzle of flush coater 500
Nonwoven surface, sprays the non-woven fabrics after mortar and is dried into drying mechanism 300 with conveyer belt, is finally arranged by the first volume
Put 100 and ventilation anti-seepage blanket is rolled into into tight, carefully and neatly done web-like.Wherein, flush coater 500 can also be commonly used in the art appointing
Anticipate and the device of liquid is sprayed by shower nozzle, the bubble in ventilation anti-seepage mortar can be effectively removed in spraying process.
In order to avoid the impurity and dust of nonwoven surface affect the ventilation anti-seepage performance of ventilation anti-seepage blanket, the system also to wrap
The dust removal machine 600 for removing nonwoven surface dust is included, dust removal machine 600 is located at the upstream of flush coater 500 along conveyer belt.Dedusting
Machine 600 can be the arbitrarily equipment with dedusting operation commonly used in the art, for example, can be vacuum cleaner.
In order that the ventilation anti-seepage mortar for being sprayed at nonwoven surface has uniform thickness, the system is also included for making
Ventilation anti-seepage mortar is spread evenly across the mortar scraping mechanism 200 of nonwoven surface, and mortar scraping mechanism 200 is connected by conveyer belt
It is connected between flush coater 500 and drying mechanism 300.
As shown in Fig. 2 mortar scraping mechanism 200 can include:Scraping mechanism bracing frame 201, base plate 202, scraper 203,
For control scraper 203 close to or away from the lowering or hoisting gear 204 of the base plate 202 and for arranging lowering or hoisting gear 204 needed for
The control device of height;The both sides of base plate 202 are fixedly connected with scraping mechanism bracing frame 201 sprays saturating after mortar for carrying
Gas antiseepage blanket, scraper 203 is connected on scraping mechanism bracing frame 201 and parallel with base plate 202 by lowering or hoisting gear 204.Sprinkling
The mortar thickness on its surface of ventilation anti-seepage blanket after mortar is more uneven, and base plate 202 can be the conveyer belt with transmitting function,
Ventilation anti-seepage blanket after sprinkling mortar is placed on base plate 202, the height of lowering or hoisting gear 204, the company of making are set by control device
Maintain a certain distance between the scraper 203 being connected on lowering or hoisting gear 204 and base plate 202, ventilation anti-seepage blanket is with base plate 202
Transmit and move, strike off in the uneven mortar in ventilation anti-seepage blanket surface so as to pass through scraper 203.
In order to maintain the stability of mortar scraping mechanism 200, scraping mechanism bracing frame 201 to include being located at base plate 202
The side stand 205 of both sides, and the anti-vertical plate 206 being connected between side stand 205, prevent that vertical plate 206 is parallel with base plate 202, rise
Falling unit 204 is fixedly connected on anti-vertical plate 206.In the present embodiment, prevent that the distance between vertical plate 206 and base plate 202 can
Think 8-10cm.
By the height for arranging lowering or hoisting gear 204, can under different working conditions, make scraper 203 and base plate 202 it
Between there is specific distance, for example, in scraper state, the distance between scraper 203 and base plate 202 can be ventilation anti-seepage blanket
Required thickness, such as 1.5-3mm;When needing to clean scraper 203, can make between scraper 203 and base plate 202
Distance increase, for example, can be 50-70mm.Therefore, by arranging, the distance between scraper 203 and base plate 202 can be in 1.5-
Between 70mm, the lifting distance of lowering or hoisting gear 204 is less, and energy consumption is relatively low, and under the distance, not only can be in scraper state
The ventilation anti-seepage blanket with suitable depth is obtained, the scraper after scraper is completed without being dismantled, is by the way that scraper is raised
Can easily be cleaned.The shape of scraper 203 can be arbitrary shape commonly used in the art, as long as can meet striking off
The requirement of ventilation anti-seepage blanket surface mortar, for example, scraper 203 can have oat tail groove structure.
Lowering or hoisting gear 204 can be screw lift.Wherein, when lowering or hoisting gear is screw lift, the screw mandrel lifting
Machine can include the screw mandrel moved up and down relative to scraping mechanism bracing frame 201, specifically, can arrange and screw mandrel on bracing frame
Nut or internal thread hole that screw thread coordinates, so as to realize screw mandrel moving up and down relative to bracing frame by rotary screw rod.Separately
Outward, in order to avoid impact of the screw mandrel to scraper for rotating, screw mandrel can adopt the end of bulb hinged, i.e. screw mandrel with scraper 203
Bulb can be set, the ball-and-socket for rotationally accommodating the bulb is formed with scraper, it is upper during screw mandrel rotation so as to realize
Lower movement can also avoid scraper occur sidesway, so, by the screw mandrel for moving up and down can drive scraper 203 close to or away from
Base plate 202.Additionally, any lowering or hoisting gear commonly used in the art, such as cylinder, oil cylinder or linear electric motors etc..
In order to obtain the ventilation anti-seepage blanket with uniform thickness, the width of scraper is often suitable with ventilation anti-seepage blanket or than saturating
Gas antiseepage blanket is wider.Because scraper itself has constant weight, it may be due to weight away from the part of lowering or hoisting gear junction
The effect generation of power is sagging, or, when scraper is carried out, scraper is with the frictional resistance of mortar it is also possible that the position of scraper is inclined
From its height set.Therefore, in order to further improve the stability of scraper 203, in a kind of specific embodiment of the disclosure
In, the quantity of lowering or hoisting gear 204 can be multiple, and the plurality of lowering or hoisting gear 204 is symmetrical with regard to the lengthwise centers of scraper 203
Arrange.Each lowering or hoisting gear 204 can by a Serve Motor Control, and including for detect present level detection fill
Put, the plurality of detection means is electrically connected with control device.
Wherein, detection means can be commonly used in the art to be arbitrarily used to detecting the current of scraper or lowering or hoisting gear
The device of position, for example, can be the displacement transducer being built in lowering or hoisting gear, and displacement transducer can work as lowering or hoisting gear
Front altitude signal feeds back to control device, when the altitude signal of wherein one or more displacement transducer feedbacks deviates sensor
The threshold value of setting and when causing the altitude signal of multiple displacement transducers feedback inconsistent, control device can be to producing height partially
From lowering or hoisting gear servomotor sending signal, servomotor controls corresponding lowering or hoisting gear by adjusting rotating speed makes its high
Degree is returned in threshold range, the highly consistent of multiple lowering or hoisting gears 204 is finally caused, so that scraper 203 is in its overall width
It is upper that a stable distance is kept and base plate 202 between.
By substantial amounts of practice, the inventor of the disclosure has found, as shown in Fig. 2 when lowering or hoisting gear 204 is three, one
Positioned at the center of scraper 203, two close scraping mechanism bracing frames that scraper 203 is symmetrically located at regard to center
During 201 both sides, can preferably ensure that the center of scraper 203 is consistent with the distance between base plate 202 with the position of both sides 3, scrapes
Preferable effect can be reached during material, the ventilation anti-seepage blanket with uniform thickness is obtained.
In other specific embodiments of the disclosure, mortar scraping mechanism 200 can include a servomotor, multiple
Lowering or hoisting gear 204 is connected by synchronous drive mechanism commonly used in the art with the servo motor transmission, for example, can pass through
Realizing synchronous drive mechanism, the Serve Motor Control synchronous drive mechanism causes multiple lifting dresses for worm and gear and gear train
Putting 204 can synchronously rise or fall, and realize automatically controlling for scraper lifting.
As shown in figure 3, drying mechanism 300 can include:For accommodate ventilation anti-seepage blanket plus heat space 301, the heating
The ventilative conveyer belt 302 of ventilation anti-seepage blanket described in support is provided with space 301.The restocking of ventilative conveyer belt 302 is equipped with top board
306, one end that ventilative conveyer belt 302 is connected with top board 306 has ventilation anti-seepage blanket import, and there is the other end ventilation anti-seepage blanket to go out
Mouthful.Ventilation anti-seepage blanket is entered plus heat space 301 by the import of ventilation anti-seepage blanket, with the transmission of ventilative conveyer belt 302, after drying
Ventilation anti-seepage blanket by ventilation anti-seepage blanket outlet leave.Ventilative conveyer belt 302 can be the guipure with open-celled structure, the perforate
The preferable air permeable effect of structure can be such that ventilation anti-seepage blanket avoids the occurrence of in drying course to be caused because moisture evaporation is uneven
There is trickle crackle.Preferably, conveyer belt 302 of breathing freely can be glasses type guipure.
Plus there is heating fluorescent tube 304 in heat space 301, there is uniform temperature when under heating fluorescent tube 304 is in running order,
Can distribute heat to and add in heat space 301, plus the temperature of heat space 301 is increased, so that the water of ventilation anti-seepage blanket
Evaporation, ventilation anti-seepage blanket is divided to be dried.
Drying mechanism 300 has air-intake device 303 and exhaust apparatus 305.Air-intake device 303 can to plus heat space 301
Air is inside blasted, exhaust apparatus 305 can will add the air in heat space 301 to extract out, and so, air-intake device 303 is filled with air-out
Putting 305 can make the air in heating space form convection circulation with the air in the external world, so as to accelerate the drying of ventilation anti-seepage blanket
Speed, improves drying efficiency.Air-intake device 303 can be conventional mechanical air supply device, for example, can be aerator.Air-out is filled
It can be conventional mechanical inspiratory device to put 305, for example, can be air exhauster.
In order to expand the scope of cross-ventilation circulation, can be in the close ventilation anti-seepage blanket import of ventilative conveyer belt 302
Bottom arranges air intake window, and air-intake device 303 is connected to air intake window outside.Export in the close ventilation anti-seepage blanket of top board 306
Top air-out window is set, exhaust apparatus 305 are connected to air-out window outside.So, air-intake device 303 is empty to heating
Between the air that blast in 301 can flow through entirely plus be extracted out by exhaust apparatus 305 after heat space 301, the model of cross-ventilation circulation
Enclose covering and entirely add heat space 301, be more beneficial for accelerating the rate of drying of ventilation anti-seepage blanket.
In order to ventilation anti-seepage blanket production system in before and after device be in identical level height, exist beneficial to ventilation anti-seepage blanket
In system run, drying mechanism 300 can also include be fixedly connected on the bottom of ventilative conveyer belt 302 and with ventilative conveyer belt 302
Vertically disposed drying mechanism bracing frame 307.In order to maintain the stability of drying mechanism bracing frame 307, drying mechanism bracing frame
Can be fixedly connected by connecting tube 308 between 307 bottom.When needing that the height of drying mechanism bracing frame 307 is adjusted
During section, the bottom of drying mechanism bracing frame 307 can also have the adjusting nut for adjusting the height of drying mechanism bracing frame 307
309。
In order to further speed up the rate of drying of ventilation anti-seepage blanket, improving can suspend in midair in drying efficiency, plus heat space 301
There is link 310, heating fluorescent tube 304 can be multiple and arrange at equal intervals along the link 310.
In order to monitor and adjusting the temperature added in heat space 301, drying mechanism 300 can also include temperature measuring equipment.The survey
Warm device can be any temperature measuring equipment commonly used in the art, for example, can include that the temperature with signal transfer functions is passed
Sensor and the control panel for arranging temperature.The first temperature threshold and second temperature threshold value, temperature are preset with control panel
Sensor can be by the temperature signal Real-time Feedback added in heat space 301 to control panel, when detection temperature is less than the first temperature
During threshold value, then control panel can control heat fluorescent tube 304 be operated, make plus heat space 301 in temperature reach setting temperature
Degree;When detection temperature exceedes second temperature threshold value, control panel can control heating fluorescent tube 304 and quit work, plus heat space
Temperature in 301 is no longer raised.Or, temperature measuring equipment can be with the temperature control whether run according to temperature control corresponding component
Whether switch, the temperature detect switch (TDS) directly can run according to Current Temperatures control heating fluorescent tube 304.Supervised in real time by temperature measuring equipment
Control and adjust plus heat space 301 in temperature, can avoid because drying is incomplete caused by temperature is too low, or because temperature it is too high
Cause that moisture evaporation is too fast to make ventilation anti-seepage blanket crackle occur.
First cloth-rolling device 100 is connected to the downstream of drying unit 300 by conveyer belt, the ventilation anti-seepage blanket after drying
Ventilation anti-seepage blanket volume is formed through the first cloth-rolling device 100.As shown in figure 4, the first cloth-rolling device 100 can be included for by cloth
The rotary shaft 102 that is rolled into yardage roll, the rotation shaft supporting frame 101 for rotatably supporting rotary shaft 102 and with rotary shaft 102
The motor being connected.Rotary shaft 102, rotation shaft supporting frame 101 can be made up of materials such as the etch-proof metals such as rustless steel.
Motor drives rotary shaft 102 to rotate, and rotary shaft 102 drives ventilation anti-seepage blanket etc. to do circumference fortune together during rotating
It is dynamic, and then make ventilation anti-seepage blanket that ventilation anti-seepage blanket volume is formed in rotary shaft 102;Above-mentioned motor can be subtracting for frequency-adjustable section
Speed motor, the so process in batching can realize speed scalable.
Rotating shaft supporting frame 101 can be including bracing frame body 122, positioned at the universal wheel 104 of the bottom of bracing frame body 122
And spiral is connected to the support block 105 of the bottom of bracing frame body 122.Universal wheel 104 can be rotated with horizontal 360-degree, by ten thousand
Movement, replacing of position of above-mentioned cloth-rolling device etc. can be easily realized very much to wheel 104;Certain is fixed on when cloth-rolling device is needed
When individual position is not moved, by the height of adjustable diameter and screw adjusting support block 105, support block 105 is contacted with ground, increase batching
Frictional force between device and ground, and then prevent cloth-rolling device to be moved initiation production accident.Support block 105 can be iron block
Deng.
In order to further improve the automatization of system, the system can also include the second cloth-rolling device 700, treat for input
The non-woven fabrics of spraying mortar.Second cloth-rolling device 700 is located at the upstream of dust removal machine 600 along conveyer belt.Second cloth-rolling device 700
Can be and the identical cloth-rolling device of the first cloth-rolling device 100 that volume has the non-woven fabrics of rolling on the cloth-rolling device, by rotary shaft
Rotate non-woven fabrics input system.
The preferred implementation of the disclosure is described in detail above in association with accompanying drawing, but, the disclosure is not limited to above-mentioned reality
The detail in mode is applied, in the range of the technology design of the disclosure, various letters can be carried out with technical scheme of this disclosure
Monotropic type, these simple variants belong to the protection domain of the disclosure.
It is further to note that each particular technique feature described in above-mentioned specific embodiment, in not lance
In the case of shield, can be combined by any suitable means, in order to avoid unnecessary repetition, the disclosure to it is various can
The compound mode of energy is no longer separately illustrated.
Additionally, combination in any can also be carried out between a variety of embodiments of the disclosure, as long as it is without prejudice to this
Disclosed thought, it should equally be considered as disclosure disclosure of that.