CN206139033U - High shear force collision type homogenizing valve - Google Patents

High shear force collision type homogenizing valve Download PDF

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Publication number
CN206139033U
CN206139033U CN201621101539.7U CN201621101539U CN206139033U CN 206139033 U CN206139033 U CN 206139033U CN 201621101539 U CN201621101539 U CN 201621101539U CN 206139033 U CN206139033 U CN 206139033U
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China
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micro
texture
runner
collision type
high shear
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Expired - Fee Related
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CN201621101539.7U
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Chinese (zh)
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董树
史岩彬
耿啸
荣学青
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Qilu University of Technology
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Qilu University of Technology
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Abstract

High shear force collision type homogenizing valve is including valve rod, impact ring sum disk seat, the runner has in the disk seat, characterized by: runner in the disk seat is equipped with four, and every runner all is the spiral, article four, the hand of spiral of runner is the same, and four runners are arranged in the disk seat around the the central axis circumference equipartition of disk seat, article four, on the inner wall of runner, strike and all be equipped with little texture on the inner wall of ring. This kind of high shear force collision type homogenizing valve has increased shearing force and the shearing time of material at the homogeneity intracavity, makes homogenization effect better.

Description

高剪切力碰撞型均质阀High shear collision type homogeneous valve

技术领域technical field

本实用新型涉及均质机技术领域,具体是均质机中的均质阀。The utility model relates to the technical field of homogenizers, in particular to a homogenizing valve in the homogenizer.

背景技术Background technique

在现有的技术中均质机的主要原理是使物料在通过工作阀时,在高压下产生强烈的剪切、撞击和空穴作用,从而使液态物质或以液体为载体的固体颗粒得到超微细化。主要作用有提高产品的均匀度和稳定性,增加保质期,减少反应时间,改变产品的稠度,改善产品的口味、色泽等,可应用于食品饮料行业,化妆品行业,化工行业,制药行业,生物工程技术等。The main principle of the homogenizer in the existing technology is to make the material produce strong shear, impact and cavitation under high pressure when the material passes through the working valve, so that the liquid material or the solid particle with the liquid as the carrier can be super-charged. Miniaturization. The main functions are to improve the uniformity and stability of the product, increase the shelf life, reduce the reaction time, change the consistency of the product, improve the taste and color of the product, etc. It can be used in the food and beverage industry, cosmetics industry, chemical industry, pharmaceutical industry, bioengineering technology etc.

碰撞型均质阀是高压均质机内的核心结构,目前的碰撞型均质阀的剪切效果不够则影响均质效果。The collision type homogenizing valve is the core structure in the high-pressure homogenizer. The shearing effect of the current collision type homogenizing valve is not enough, which will affect the homogenization effect.

实用新型内容Utility model content

为了克服上述现有技术存在的缺点,本实用新型的目的在于提供一种高剪切力碰撞型均质阀,其增加物料在均质腔内的剪切力和剪切时间,使均质效果更佳。In order to overcome the shortcomings of the above-mentioned prior art, the purpose of this utility model is to provide a high-shear collision type homogenizing valve, which increases the shearing force and shearing time of the material in the homogenizing chamber, so that the homogenizing effect better.

为了解决上述问题,本实用新型采用以下技术方案:高剪切力碰撞型均质阀,包括阀杆、冲击环和阀座;阀座内具有流道;其特征是:所述阀座内的流道设有四条,每条流道均呈螺旋形;四条流道的螺旋方向相同,四条流道绕阀座的中心轴线圆周均布排列在阀座内;四条流道的内壁上、冲击环的内壁上均设有微织构。In order to solve the above problems, the utility model adopts the following technical solutions: a high shear force collision type homogeneous valve, including a valve stem, an impact ring and a valve seat; there is a flow channel in the valve seat; its feature is: There are four flow channels, and each flow channel is spiral; the spiral direction of the four flow channels is the same, and the four flow channels are evenly arranged in the valve seat around the center axis of the valve seat; on the inner wall of the four flow channels, the impact ring Micro-textures are provided on the inner wall.

作为本实用新型的进一步的技术方案:每个流道内,微织构单体环绕流道内壁一周,微织构单体为沟槽状,若干个微织构单体在内壁轴向方向上等距排列。As a further technical solution of the present utility model: in each flow channel, the micro-texture monomers surround the inner wall of the flow channel for a week, the micro-texture monomers are in the shape of grooves, and several micro-texture monomers are arranged in the axial direction of the inner wall, etc. distance arrangement.

进一步的:四个流道内微织构单体之间的间距相等。Further: the spacing between the micro-textured monomers in the four flow channels is equal.

进一步的:所述微织构单体的横截面为矩形。Further: the cross-section of the micro-textured monomer is rectangular.

进一步的:所述微织构的尺寸为微米级尺寸。Further: the size of the micro-texture is micron-scale.

本实用新型的有益效果是:该种高剪切力碰撞型均质阀增加了物料在均质腔内的剪切力和剪切时间,使均质效果更佳。The beneficial effect of the utility model is: the high shearing force collision type homogenizing valve increases the shearing force and shearing time of the material in the homogenizing cavity, so that the homogenizing effect is better.

附图说明Description of drawings

下面结合附图和实施例对本实用新型做进一步的说明:Below in conjunction with accompanying drawing and embodiment the utility model is described further:

图1是本实用新型实施例的结构示意图;Fig. 1 is the structural representation of the utility model embodiment;

图2是实施例中阀座的结构示意图;Fig. 2 is the structural representation of valve seat in the embodiment;

图3是实施例中阀座的结构示意图(流道可见);Fig. 3 is the structural representation of valve seat in the embodiment (runner is visible);

图4是实施例中阀座的剖视图;Fig. 4 is the sectional view of valve seat in the embodiment;

图5是实施例的剖视图;Fig. 5 is the sectional view of embodiment;

图6是图4中Ⅰ处的放大图;Fig. 6 is an enlarged view of place I in Fig. 4;

图7是图5中Ⅱ处的放大图。Fig. 7 is an enlarged view of II in Fig. 5 .

图中:1阀杆;2冲击环;3流道;4阀座;5流体出口;6均质腔;7流道微织构;8冲击环微织构。In the figure: 1 valve stem; 2 impact ring; 3 flow channel; 4 valve seat; 5 fluid outlet; 6 homogeneous cavity; 7 flow channel micro-texture; 8 impact ring micro-texture.

具体实施方式detailed description

如图1、2所示,该高剪切力碰撞型均质阀,包括阀杆1、冲击环2和阀座4;阀座4内具有流道。As shown in Figures 1 and 2, the high shear collision type homogeneous valve includes a valve stem 1, an impact ring 2 and a valve seat 4; the valve seat 4 has a flow channel inside.

如图3、4、5所示,该均质阀的阀座4内的流道设有四条,每条流道3均呈螺旋形;四条流道3的螺旋方向相同,四条流道3绕阀座的中心轴线圆周均布排列在阀座4内;四条流道3的内壁上、冲击环2的内壁上均设有微织构,分别记为流道微织构7、冲击环微织构8。该实施例中的四条流道3和底座4、冲击环2、阀杆1包围的空腔构成均质阀的均质腔6。As shown in Figures 3, 4, and 5, there are four flow passages in the valve seat 4 of the homogeneous valve, and each flow passage 3 is in a spiral shape; the spiral directions of the four flow passages 3 are the same, and the four flow passages 3 wrap around The center axis of the valve seat is evenly arranged in the valve seat 4; the inner walls of the four flow channels 3 and the inner wall of the impact ring 2 are provided with micro-textures, which are respectively recorded as the channel micro-texture 7 and the impact ring micro-texture. Structure 8. In this embodiment, the four flow channels 3 and the cavity surrounded by the base 4 , the impact ring 2 and the valve stem 1 constitute the homogeneous cavity 6 of the homogeneous valve.

该实施例中,每个流道3内,流道微织构7的每个微织构单体环绕流道内壁一周,即单条微织构均为环形;此外,微织构单体为沟槽状,若干个微织构单体在流道内壁轴向方向上等距排列,如图6所示。该实施例中,四个流道内的微织构单体之间的间距相等。此外,流道微织构的每个微织构单体横截面均为矩形。In this embodiment, in each flow channel 3, each micro-texture monomer of the flow channel micro-texture 7 surrounds the inner wall of the flow channel for a week, that is, a single micro-texture is ring-shaped; in addition, the micro-texture monomer is a groove Groove-shaped, several micro-textured monomers are arranged equidistantly in the axial direction of the inner wall of the flow channel, as shown in Figure 6. In this embodiment, the distances between the micro-textured monomers in the four channels are equal. In addition, the cross-section of each micro-texture monomer of the channel micro-texture is rectangular.

冲击环2内,冲击环微织构8的每个微织构单体绕冲击环内壁一周,即单条微织构均为环形;此外,微织构单体也为沟槽状,若干个微织构单体在冲击环内壁轴向方向上等距排列,如图7所示。此外,冲击环微织构的每个微织构单体横截面均也为矩形。In the impact ring 2, each micro-texture monomer of the impact ring micro-texture 8 circles around the inner wall of the impact ring, that is, each single micro-texture is ring-shaped; in addition, the micro-texture monomer is also groove-shaped, and several micro-textures The texture monomers are arranged equidistantly in the axial direction of the inner wall of the impact ring, as shown in Figure 7. In addition, the cross-section of each micro-texture monomer of the impact ring micro-texture is also rectangular.

该实施例中的微织构的尺寸均为微米级尺寸。The sizes of the micro-textures in this embodiment are all micron-scale.

该均质阀工作时,物料从阀座4下端进入,在均质腔6内即四个流道3内发生均质处理,后至阀杆1与冲击环2的间隙处,最终由流体出口5流出均质阀,如图5所示。When the homogenizing valve is working, the material enters from the lower end of the valve seat 4, and homogeneous treatment occurs in the homogenizing chamber 6, that is, the four flow channels 3, and then reaches the gap between the valve stem 1 and the impact ring 2, and finally flows through the fluid outlet. 5 flows out of the homogenizing valve, as shown in Figure 5.

流道微织构7增大了均质腔壁的摩擦系数,使湍流近壁区的剪切力增大,以此增加了物料内颗粒在近壁区被破坏的几率。The micro-texture 7 of the flow channel increases the friction coefficient of the homogeneous cavity wall and increases the shear force in the near-wall area of the turbulent flow, thereby increasing the probability that the particles in the material are destroyed in the near-wall area.

冲击环微织构8更进一步保证流出均质阀的物料得到进一步的摩擦破坏,保证均质的效果。The micro-texture 8 of the impact ring further ensures that the material flowing out of the homogenizing valve is further frictionally damaged to ensure the effect of homogenization.

以上对本实用新型的实施例进行了详细说明,但所述内容仅为本实用新型的较佳实施例,不能被认为用于限定本实用新型的实施范围。The embodiments of the present utility model have been described in detail above, but the content described is only a preferred embodiment of the present utility model, and cannot be considered as limiting the implementation scope of the present utility model.

微织构的排列方式还有其他形式,微织构单体的形状也不局限为矩形。只是上述实施例中微织构的排列方式、微织构单体的形状可以更好的保证均质效果,且在制备工艺上更为简单,容易实现。There are other forms of micro-texture arrangement, and the shape of the micro-texture monomer is not limited to a rectangle. It is just that the arrangement of the micro-textures and the shape of the micro-texture monomers in the above embodiments can better ensure the homogeneity effect, and the preparation process is simpler and easier to realize.

Claims (5)

1. high shear force collision type homogenizing valve, including valve rod, impact ring and valve seat;There is runner in valve seat;It is characterized in that:It is described Runner in valve seat is provided with four, and every runner is twist;The hand of spiral of four runners is identical, and four runners are around valve seat Central axis circumference uniform distribution be arranged in valve seat;Micro- texture is equipped with the inwall of four runners, on the inwall of impact ring.
2. high shear force collision type homogenizing valve according to claim 1, is characterized in that:In each runner, micro- texture monomer Around runner inner wall one week, micro- texture monomer was channel form, several micro- texture monomer equidistant arrangements on inwall axial direction.
3. high shear force collision type homogenizing valve according to claim 2, is characterized in that:In four runners micro- texture monomer it Between spacing it is equal.
4. the high shear force collision type homogenizing valve according to claim 1 or 2 or 3, is characterized in that:Micro- texture monomer Cross section is rectangle.
5. high shear force collision type homogenizing valve according to claim 1, is characterized in that:The size of micro- texture is micron Level size.
CN201621101539.7U 2016-09-30 2016-09-30 High shear force collision type homogenizing valve Expired - Fee Related CN206139033U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108533829A (en) * 2018-06-08 2018-09-14 安拓思纳米技术(苏州)有限公司 One Yeasts are crushed special service valve
CN110813115A (en) * 2019-10-23 2020-02-21 齐鲁工业大学 Homogenizing valve for high-pressure homogenizer

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108533829A (en) * 2018-06-08 2018-09-14 安拓思纳米技术(苏州)有限公司 One Yeasts are crushed special service valve
CN110813115A (en) * 2019-10-23 2020-02-21 齐鲁工业大学 Homogenizing valve for high-pressure homogenizer

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Granted publication date: 20170503

Termination date: 20170930