CN206127776U - Handling sleeper machinery that has swing rail lifting device - Google Patents

Handling sleeper machinery that has swing rail lifting device Download PDF

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Publication number
CN206127776U
CN206127776U CN201621051568.7U CN201621051568U CN206127776U CN 206127776 U CN206127776 U CN 206127776U CN 201621051568 U CN201621051568 U CN 201621051568U CN 206127776 U CN206127776 U CN 206127776U
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China
Prior art keywords
square tube
tube shape
fixed
sleeper
arm
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Expired - Fee Related
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CN201621051568.7U
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Chinese (zh)
Inventor
徐若瑜
于向军
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Kunming University
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Kunming University
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Priority to CN201621051568.7U priority Critical patent/CN206127776U/en
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Publication of CN206127776U publication Critical patent/CN206127776U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses a handling sleeper machinery that has swing rail lifting device, by sleeper overhead hoist, an electric generator, hydraulic system and control system case and railcar are constituteed, the railcar is equipped with four truckles and two longerons, sleeper overhead hoist, generator and hydraulic system and control system case set up on two longerons of railcar, the railcar is pull by the machineshop car, the generator provides power for oil pump and control system, hydraulic system and control system incasement are equipped with the oil tank, the oil pump, hydraulic control system and automatic control system. The utility model discloses can be fast with equipment automatic alignment operating position, straight line and the highway section handling of curve rail can be adapted to and sleeper work is put, can automatic control, convenient operation, handling and to put sleeper work efficiency high.

Description

One kind has the handling sleeper machinery for swinging rail-lifting equipment
Technical field
The utility model is related to a kind of railway maintenance machinery, more particularly to a kind of to have the handling sleeper for swinging rail-lifting equipment Machinery.
Background technology
During prolonged use, due to due to natural subsidence and vibration, indivedual sleepers are damaged railroad sleeper, are needed To change in time, during sleeper replacement, using manually moving away from the bad sleeper having been pulled out, good sleeper accurately swings to change On position, waste time and energy, inefficiency, it is impossible to (be commonly called as in effective train passage gap:Skylight) in complete work.
The content of the invention
The purpose of this utility model is to provide a kind of handling sleeper machinery for having and swinging rail-lifting equipment.
The utility model is made up of sleeper handling apparatus, generator, Hydraulic system and control System cabine and railcar, rail Road car is provided with four castors and two longerons, and sleeper handling apparatus, generator and Hydraulic system and control System cabine arrange in-orbit On two longerons of road car, railcar is drawn by engineering truck, and generator provides power for oil pump and control system, hydraulic system and Fuel tank, oil pump, hydraulic control system and automatic control system are provided with control system case;
Described sleeper handling apparatus are by rail-lifting equipment, move back and forth storage sleeper device, rigid hanger hoisting apparatus With cmos image sensor composition;
Described rail-lifting equipment be by telescopic component, retractable driving device, two pendulous devices, eight forks, eight One hex nut, two box connecting rods, eight the first bolts and two flexible shell types carry cylinder of rail composition, and fork is provided with six prisms Hole monaural ring and monaural ring, box connecting rod is arranged with four bolts hole and semicylindrical opening, and flexible shell type is carried on cylinder of rail cylinder body It is provided with gusset, piston rod free end and is provided with fagging;
Described telescopic component be by square tube shape fixed arm, two square tube shape telescopic arms, first laser displacement transducer and First range finding reference plate composition, square tube shape telescopic arm is provided with blind end;
Described retractable driving device is stretched by square tube shape fixed arm, the double rod hydraulic jacks of dual Piston and two square tube shapes Contracting arm is constituted, and the cylinder body of the double rod hydraulic jacks of dual Piston is provided with square flange, piston rod free end and is provided with ring flange;
Two square tube shape telescopic arms are arranged thereon respectively from the double rod hydraulic jack two ends of dual Piston, square tube shape is made Telescopic arm blind end is connected with the double rod hydraulic cylinder piston rod ring flanges of dual Piston, and square tube shape fixed arm is sheathed on two sides On tubular telescopic arm, the double rod hydraulic jack square flanges of dual Piston are made symmetrically to be fixed on square tube shape fixed arm endoporus upper table On face, retractable driving device is constituted, first laser displacement transducer is symmetrically fixed on square tube shape fixed arm side, the first range finding ginseng Square tube shape telescopic arm side is fixed on according to plate;
Described pendulous device be by casing, the first spiral rotary actuator, partial gear, two sector gears, Two multidiameters and embedded cover plate are constituted, and casing is provided with two axis holes, the first positive stop lug boss and the second positive stop lug boss, multidiameter The first axle journal, the second axle journal, the 3rd axle journal, the one or six prism shaft part and the two or six prism shaft part are provided with, embedded cover plate is provided with Two axis holes, the first positive stop lug boss and the second positive stop lug boss;
Two sector gears are arranged respectively and are fixed on first diameter of axle of two multidiameters, two multidiameters are each passed through Two axis holes of casing, make the axle journal of multidiameter second be formed with casing axis hole and rotate secondary, partial gear is arranged and is fixed on first On spiral rotary actuator output shaft, be placed in casing, make the gear teeth of partial gear respectively with two sector gears The gear teeth are contacted along the facewidth, and the first spiral rotary actuator is fixed on box bottom, two axis holes difference of embedded cover plate It is sheathed on two axle journals of multidiameter the 3rd, makes embedded cover plate be connected with casing, constitutes pendulous device;
Two prism hole monaural rings of fork six are sheathed on into respectively two prism shaft parts of multidiameter the one or six, two the one or six Angle nut difference pretension, then the prism hole monaural ring of other two forks six is sheathed on into respectively two prism axles of multidiameter the two or six Section, in addition two the first hex nuts difference pretensions, make one end of four forks connected with the two ends of two multidiameters respectively, and four Four screwed holes of individual fork monaural ring and box connecting rod are coaxial, and four the first bolts distinguish pretensions, make four forks respectively with case Type connecting rod link connects, and forms in-parallel four-bar mechanism, and two casings are respectively fixedly connected with the envelope of two square tube shape telescopic arms Closed end, is symmetrical arranged two pendulous devices, two flexible shell types is carried into cylinder of rail cylinder body and is respectively fixedly connected with two box connecting rods In semicylindrical opening, rail-lifting equipment is constituted, square tube shape fixed arm is symmetrically fixed on two longerons of railcar;
Described reciprocating motion storage sleeper device is made up of reciprocator and storage sleeper case, stores sleeper case Two rollers and several sleeper storehouses are provided with, wherein left side half sleeper storehouse is used to store sleeper, right side half sleeper storehouse is used for Store bad sleeper.
Described reciprocator is by base plate, fixed cross beam, two double-act-ing hydraulic J-Horners, moving beams and second Laser displacement sensor is constituted, and double-act-ing hydraulic J-Horner cylinder body is provided with square flange and ring flange, piston rod free end are provided with Ring flange, moving beam is provided with two rollers;
Two double-act-ing hydraulic J-Horner cylinder body ring flanges are symmetrically fixed on fixed cross beam side, two double-action hydraulics Cylinder piston rod ring flange is symmetrically fixed on moving beam side, and base plate is fixed on fixed cross beam lower surface, two double actings Hydraulic jack square flange is fixed on plate upper surface, and two rollers of moving beam are contacted with plate upper surface, and second swashs Optical displacement sensor is symmetrically fixed on fixed cross beam side, constitutes reciprocator, by base plate be fixed on track car crossbeam and On square tube shape fixed arm, storage sleeper case is fixed on moving beam, two rollers of storage sleeper case is contacted with substrate, Composition moves back and forth storage sleeper device;
Described rigid hanger hoisting apparatus be by two telescopic cantilever boom devices, telescoping crossbeam device, rigid hanger and Two pick-and-place sleeper device compositions;
Described telescopic cantilever boom device is by the first ladder square tube shape fixed arm, the first ladder square tube shape telescopic arm, side Tubular telescopic arm, the first multi-stage expansion shell type oil cylinder, cantilever beam, end plate, cantilever and the 3rd laser displacement sensor composition, first Ladder square tube shape fixed arm is provided with ring flange and cylinder shoulder, and the first ladder square tube shape telescopic arm is provided with ring flange and cylinder shoulder, square tube shape Telescopic arm is provided with ring flange and blind end, the first multi-stage expansion shell type oil cylinder be provided with first flange disk, the first extension sleeve, second Extension sleeve and second flange disk, cantilever beam is provided with ring flange;
End plate is symmetrically fixed on the first flexible shell type oil cylinder first flange disk, it is multistage that square tube shape telescopic arm is sheathed on first Flexible shell type oil cylinder, makes the first flexible shell type oil cylinder second flange disk symmetrically be fixed on square tube shape telescopic arm blind end, the first rank Terraced square tube shape telescopic arm is sheathed on square tube shape telescopic arm, and the first ladder square tube shape fixed arm is sheathed on the first ladder square tube shape and stretches On contracting arm, the first ladder square tube fixed arm ring flange is set to be connected with end plate, cantilever beam ring flange is fixed on square tube shape telescopic arm envelope On closed end, cantilever is fixed on cantilever beam ring flange, and the 3rd laser displacement sensor is fixed on cantilever, constitutes telescopic cantilever beam Device;
Described telescoping crossbeam device be by the second ladder square tube shape fixed arm, the second ladder square tube shape telescopic arm, the 3rd Ladder square tube shape telescopic arm, the second multi-stage expansion shell type oil cylinder, end cap, push pedal and the 4th laser displacement sensor composition, second Ladder square tube shape fixed arm is provided with ring flange, cylinder shoulder and oblong aperture, the second ladder square tube shape telescopic arm be provided with first shoulder, second Cylinder shoulder and oblong aperture, the 3rd ladder square tube shape telescopic arm is provided with a shoulder and two monaural rings, and the second multi-stage expansion shell type oil cylinder sets There are first flange disk, first order extension sleeve, second level extension sleeve and second flange disk;
End cap is symmetrically fixed on the second flexible shell type oil cylinder first flange disk, the 3rd ladder square tube shape telescopic arm is sheathed on On second multi-stage expansion shell type oil cylinder, the second flexible shell type oil cylinder second flange disk and the closing of the 3rd ladder square tube shape telescopic arm are made End is connected, and the second ladder square tube shape telescopic arm is sheathed on the 3rd ladder square tube shape telescopic arm, then the second ladder square tube shape is consolidated Determine arm to be sheathed on the second ladder square tube shape telescopic arm, make end cap be connected with ladder square tube shape fixed arm ring flange, push pedal is connected In the 3rd ladder square tube shape telescopic arm blind end, the 4th laser displacement sensor is symmetrically fixed on into the second ladder square tube shape and is fixed Arm side, constitutes telescoping crossbeam device,
Described rigid hanger is made up of entablature, two pull bars and sill, and entablature is provided with two ears rings, under Crossbeam is provided with two circular holes;
One end of two pull bars is symmetrically fixed on below entablature, the other end of two pull bars is symmetrically fixed on sill Above, rigid hanger is constituted;
Described pick-and-place sleeper device is by the second spiral rotary actuator, yielding coupling and interior wide-mouth nut group Into the second spiral rotary actuator is provided with ring flange and output shaft, and interior wide-mouth nut is provided with axle journal;
Second spiral rotary actuator is penetrated in sill circular hole, the second spiral rotary actuator ring flange is connected Above sill, yielding coupling makes the second spiral rotary actuator output shaft be connected with interior wide-mouth nut axle journal, composition Pick-and-place sleeper device;
Two telescopic cantilever boom devices are symmetrically fixed on two longerons of railcar, the second ladder square tube shape fixed arm is consolidated Be connected in below two cantilever girder cantilevers, two ears rings of entablature respectively with two monaurals of the 3rd ladder square tube shape telescopic arm Ring coaxial bolts connect, and cmos image sensor is fixed on railcar longeron outside, constitutes sleeper handling apparatus.
The beneficial effects of the utility model are:
1. can quickly by the automatic alignment work position of equipment;
2. can adapt to straight line and the handling of curved rail length section and put sleeper work;
3. can automatically control, it is easy to operate, handling and put sleeper high working efficiency.
Description of the drawings
Fig. 1 is the off working state schematic perspective view of the utility model.
Fig. 2 is close-up schematic view at C in Fig. 1.
Fig. 3 is the rail-lifting equipment working condition schematic perspective view of the utility model.
Fig. 4 is the retractable driving device exploded perspective schematic diagram of the utility model.
Fig. 5 is the pendulous device exploded perspective schematic diagram of the utility model.
Fig. 6 is the reciprocator schematic perspective view of the utility model.
Fig. 7 is the storage sleeper case schematic perspective view of the utility model.
Fig. 8 is the working condition schematic perspective view of the utility model.
Fig. 9 is the telescopic cantilever boom device exploded perspective schematic diagram of the utility model.
Figure 10 is the telescoping crossbeam device exploded perspective schematic diagram of the utility model.
Figure 11 is the left view of Fig. 1.
Figure 12 is close-up schematic view at D in Figure 11.
Specific embodiment
Refer to shown in Fig. 1, the utility model is by sleeper handling apparatus 15, generator 18, Hydraulic system and control system System case 19 and railcar 20 are constituted, and railcar 20 is provided with four castors 201 and two longerons 202, sleeper handling apparatus 15, generating Machine 18 and Hydraulic system and control System cabine 19 are arranged on two longerons 202 of railcar, and railcar 20 is drawn by engineering truck, Generator 18 is provided in power, Hydraulic system and control System cabine 19 for oil pump and control system and is provided with fuel tank, oil pump, hydraulic pressure control System processed and automatic control system;
Described sleeper handling apparatus 15 are by rail-lifting equipment 150, move back and forth storage sleeper device 160, rigid hanger Hoisting apparatus 168 and cmos image sensor 175 are constituted;
Refer to shown in Fig. 2 to Fig. 5, described rail-lifting equipment 150 be by telescopic component 151, retractable driving device 152, Two the first bolts of 156, eight, box connecting rod of the first hex nut 155, two of fork 154, eight of pendulous device 153, eight 157 and two flexible shell types carry cylinder of rail 158 and constitute, fork 154 is provided with six prism hole monaural rings 1541 and monaural ring 1542, case Type connecting rod 156 is arranged with four bolts hole 1561 and semicylindrical opening 1562, and flexible shell type carries the cylinder body of cylinder of rail 158 and is provided with and adds Power plate 1581, piston rod free end is provided with fagging 1582;
Described telescopic component 151 is by square tube shape fixed arm 1511, two square tube shape telescopic arms 1512, first laser positions The range finding reference plate 1514 of displacement sensor 1513 and first is constituted, and square tube shape telescopic arm 1512 is provided with blind end 15121;
Described retractable driving device 152 is by the double and of rod hydraulic jack 1521 of square tube shape fixed arm 1511, dual Piston Two square tube shape telescopic arms 1512 are constituted, the cylinder body of the double rod hydraulic jack 1521 of dual Piston be provided with square flange 15211, Piston rod free end is provided with ring flange 15212;
Two square tube shape telescopic arms 1512 are arranged thereon respectively from the double two ends of rod hydraulic jack 1521 of dual Piston, Square tube shape telescopic arm blind end 15121 is set to be connected with the double rod hydraulic cylinder piston rod ring flanges 15212 of dual Piston, square tube shape Fixed arm 1511 is sheathed on two square tube shape telescopic arms 1512, makes the double rod hydraulic jack square flanges of dual Piston 15211 are symmetrically fixed on the endoporus upper surface of square tube shape fixed arm 1511, constitute retractable driving device 152, first laser displacement Sensor 1513 is symmetrically fixed on the side of square tube shape fixed arm 1511, and the first range finding reference plate 1514 is fixed on square tube shape telescopic arm 1512 sides;
Described pendulous device 153 is by casing 1531, the first spiral rotary actuator 1532, partial gear 1533rd, two sector gears, 1534, two multidiameters 1535 and embedded cover plate 1536 are constituted, and casing 1531 is provided with two axis holes 15311st, the first positive stop lug boss 15312 and the second positive stop lug boss 15313, multidiameter 1535 is provided with the first axle journal 15351, the second axle Neck 15352, the 3rd axle journal 15353, the one or six prism shaft part 15354 and the two or six prism shaft part 15355, embedded cover plate 1536 It is provided with two axis holes 15361, the first positive stop lug boss 15362 and the second positive stop lug boss 15363;
Two sector gears 1534 are arranged respectively and are fixed on first diameter of axle 15351 of two multidiameters, two ladders Axle 1535 is each passed through two axis holes 15311 of casing, the axle journal 15352 of multidiameter 1,535 second is formed with casing axis hole 15311 Rotate secondary, partial gear 1533 is arranged and is fixed on the output shaft of the first spiral rotary actuator 1532, be placed into casing In 1531, the gear teeth for making partial gear 1533 are contacted respectively with the gear teeth of two sector gears along the facewidth, and the first spiral swings Hydraulic motor 1532 is fixed on the base plate of casing 1531, and two axis holes 15371 of embedded cover plate 1537 are sheathed on respectively two On the axle journal 15353 of multidiameter the 3rd, make embedded cover plate 1537 be connected with casing 1531, constitute pendulous device 153;
The prism hole monaural ring 1541 of two forks six is sheathed on into respectively two prism shaft parts 15354 of multidiameter the one or six, Two the first hex nuts 155 distinguish pretensions, then the prism hole monaural ring 1541 of other two forks six is sheathed on respectively into two The prism shaft part 15355 of multidiameter the two or six, in addition two difference pretensions of the first hex nuts 155, make one end of four forks 154 It is connected with the two ends of two multidiameters 1535 respectively, four screwed holes 1561 of four fork monaural rings 1542 and box connecting rod are same Axle, four the first bolts 157 distinguish pretensions, make four forks 154 respectively with the chain connection of box connecting rod 156, form in parallel flat Two casings 1531 are respectively fixedly connected with the blind end 15121 in two square tube shape telescopic arms by row four-bar mechanism, make two to swing dress Put 153 to be symmetrical arranged, two flexible shell types are carried into the cylinder body of cylinder of rail 158 and is respectively fixedly connected with two box connecting rod semicylindrical openings 1562 It is interior, rail-lifting equipment 150 is constituted, square tube shape fixed arm 1511 is symmetrically fixed on two longerons 202 of railcar;
Refer to shown in Fig. 6 and Fig. 7, described reciprocating motion storage sleeper device 160 is by the He of reciprocator 161 Storage sleeper case 167 is constituted, and storage sleeper case 167 is provided with two rollers 1671 and several sleeper storehouses 1672, wherein left side half Sleeper storehouse is used to store sleeper, and right side half sleeper storehouse is used to store bad sleeper.
Described reciprocator 161 is by base plate 162,163, two double-act-ing hydraulic J-Horners 164 of fixed cross beam, moves Dynamic crossbeam 165 and second laser displacement transducer 166 are constituted, and the cylinder body of double-act-ing hydraulic J-Horner 164 is provided with square flange 1641 Ring flange 1643 is provided with ring flange 1642, piston rod free end, moving beam 165 is provided with two rollers 1651;
Two double-act-ing hydraulic J-Horner cylinder body ring flanges 1642 are symmetrically fixed on the side of fixed cross beam 163, two double Acting hydraulic actuator piston rod ring flange 1643 is symmetrically fixed on the side of moving beam 165, and base plate 162 is fixed on fixed cross beam 163 lower surfaces, two double-act-ing hydraulic J-Horner square flanges 1641 are fixed on the upper surface of base plate 162, two of moving beam Roller 1071 and the upper surface of base plate 162, second laser displacement transducer 166 is symmetrically fixed on the side of fixed cross beam 163, group Into reciprocator 161, base plate 162 is fixed on the crossbeam of railcar 20 and square tube shape fixed arm 1511, stores sleeper case 167 are fixed on moving beam 165,167 2 rollers 1671 of storage sleeper case is contacted over base plate 162, and composition is reciprocal Motion storage sleeper device 160;
Refer to shown in Fig. 8 to Figure 12, described rigid hanger hoisting apparatus 168 is by two telescopic cantilever boom devices 169th, telescoping crossbeam device 170, rigid hanger 171 and two pick-and-place sleeper devices 172 are constituted;
Described telescopic cantilever boom device 169 is stretched by the first ladder square tube shape fixed arm 1691, the first ladder square tube shape Contracting arm 1692, square tube shape telescopic arm 1693, the first multi-stage expansion shell type oil cylinder 1694, cantilever beam 1695, end plate 1696, cantilever 1697 and the 3rd laser displacement sensor 1698 constitute, the first ladder square tube shape fixed arm 1691 is provided with ring flange 16911 and cylinder Shoulder 16912, the first ladder square tube shape telescopic arm 1692 is provided with ring flange 16921 and cylinder shoulder 16922, and square tube shape telescopic arm 1693 sets There are ring flange 16931 and a blind end 16932, the first multi-stage expansion shell type oil cylinder 1694 is provided with first flange disk 16941, first stretches Contracting sleeve 16942, the second extension sleeve 16943 and second flange disk 16944, cantilever beam 1695 is provided with ring flange 16951;
End plate 1696 is symmetrically fixed on into the first flexible shell type oil cylinder first flange disk 16941, square tube shape telescopic arm 1693 The first multi-stage expansion shell type oil cylinder 1694 is sheathed on, the first flexible shell type oil cylinder second flange disk 16944 symmetrically side of being fixed on is made Tubular telescopic arm blind end 16932, the first ladder square tube shape telescopic arm 1692 is sheathed on square tube shape telescopic arm 1693, the first rank Terraced square tube shape fixed arm 1691 is sheathed on the first ladder square tube shape telescopic arm 1692, makes the first ladder square tube fixed arm ring flange 16911 are connected with end plate 1696, and cantilever beam ring flange 16951 is fixed on square tube shape telescopic arm blind end 16932, cantilever 1697 It is fixed on cantilever beam ring flange 16951, the 3rd laser displacement sensor 1698 is fixed on cantilever 1697, constitutes telescopic cantilever Boom device 169;
Described telescoping crossbeam device 170 is stretched by the second ladder square tube shape fixed arm 1701, the second ladder square tube shape Arm 1702, the 3rd ladder square tube shape telescopic arm 1703, the second multi-stage expansion shell type oil cylinder 1704, end cap 1705, the and of push pedal 1706 4th laser displacement sensor 1707 is constituted, and the second ladder square tube shape fixed arm 1701 is provided with ring flange 17011, cylinder shoulder 17012 With oblong aperture 17013, the second ladder square tube shape telescopic arm 1702 is provided with first shoulder 17021, second shoulder 17022 and oblong aperture 17023, the 3rd ladder square tube shape telescopic arm 1703 is provided with a shoulder 17031 and two monaural rings 17032, the second multi-stage expansion shell type Oil cylinder 1704 is provided with first flange disk 17041, first order extension sleeve 17042, second level extension sleeve 17043 and second flange Disk 17044;
End cap 1705 is symmetrically fixed on into the second flexible shell type oil cylinder first flange disk 17041, the 3rd ladder square tube shape is stretched Contracting arm 1703 is sheathed on the second multi-stage expansion shell type oil cylinder 1704, make the second flexible shell type oil cylinder second flange disk 17044 with The blind end of 3rd ladder square tube shape telescopic arm 1703 is connected, and the second ladder square tube shape telescopic arm 1702 is sheathed on the 3rd ladder square tube On shape telescopic arm 1703, then the second ladder square tube shape fixed arm 1701 is sheathed on the second ladder square tube shape telescopic arm 1702, End cap 1705 is set to be connected with ladder square tube shape fixed arm ring flange 17011, push pedal 1706 is fixed on the 3rd ladder square tube shape and stretches The blind end of arm 1703, by the 4th laser displacement sensor 1707 side of the second ladder square tube shape fixed arm 1701 is symmetrically fixed on, Composition telescoping crossbeam device 170,
Described rigid hanger 171 is made up of 1711, two pull bars 1712 of entablature and sill 1713, entablature 1711 are provided with two ears rings 17111, and sill 1713 is provided with two circular holes 17131;
One end of two pull bars 1712 is symmetrically fixed on below entablature 1711, the other end of two pull bars 1712 is symmetrical It is fixed on above sill 1713, constitutes rigid hanger 171;
Described pick-and-place sleeper device 172 is by the second spiral rotary actuator 1721, yielding coupling 1722 and interior Wide-mouth nut 1723 is constituted, and the second spiral rotary actuator 1721 is provided with ring flange 17211 and output shaft 17212, interior wide-mouth Nut 1723 is provided with axle journal 17231;
Second spiral rotary actuator 1721 is penetrated in sill circular hole 17131, the second spiral rotary actuator Ring flange 17211 is fixed on above sill 1713, and yielding coupling 1722 makes the second spiral rotary actuator output shaft 17212 are connected with interior wide-mouth nut axle journal 17231, composition pick-and-place sleeper device 172;
Two telescopic cantilever boom devices 169 are symmetrically fixed on two longerons 202 of railcar, the second ladder square tube shape is consolidated Determine arm 1701 to be fixed on below two cantilevers of cantilever beam 169, two ears rings 17111 of entablature respectively with the 3rd ladder square tube Two coaxial bolts of monaural ring 17032 connection of shape telescopic arm, cmos image sensor 175 is fixed on outside railcar longeron 202 Side, composition sleeper handling apparatus 15.
Working process and principle of the present utility model are as follows:
1. handling bad sleeper work:Using manually or mechanically bad sleeper pulled out between rail, the adjacent sleeper in bad sleeper left side Bolt machine oil is marked on the outside of rail, when engineering truck traction track car is run to sleeper to be changed, cmos image sensor The image information of collection, by pattern recognition system automatic identification, makes engineering truck be parked in cmos image sensor and marks with machine oil The coaxial position of bolt, rail-lifting equipment is located at surface between the adjacent sleeper in bad sleeper right side, and position shown in Fig. 1, oil pump starts work Make, hydraulic oil makes the double rod hydraulic cylinder piston rods of telescopic drive dual Piston start to stretch out, and two connected with it are promoted respectively Individual square tube shape telescopic arm synchronously stretches out, by its displacement letter with the first range finding reference plate of first laser displacement sensor Number controlling the double rod hydraulic jack of telescopic drive dual Piston and the work of the first spiral rotary actuator, two square tube shapes Telescopic arm entrusts respectively two pendulous devices and flexible shell type carries cylinder of rail and moves out to appropriate location, telescopic drive double-piston The double rod hydraulic cylinder piston rods of formula stop stretching out, and it starts to retract, and the two square tube shape telescopic arms connected with it are pulled respectively Synchronous to retract, two square tube shape telescopic arms entrust two pendulous devices respectively and flexible shell type carries cylinder of rail and inwardly moves, while First spiral rotary actuator starts to rotate forward, partial gear and two sector gear engaged transmissions, two multidiameters Drive that four forks are positive to be swung, box connecting rod entrusts flexible shell type and carries cylinder of rail and makees translation, when two forks it is spacing with first When boss is contacted, the first spiral rotary actuator stops operating, and the middle position of solenoid directional control valve makes the second spiral swing hydraulic pressure horse Up to pressurize, when flexible shell type carries cylinder of rail cylinder body with rail lower flange contacts side surfaces, below its gusset upper surface and rail Contact, the double rod hydraulic cylinder piston rods of telescopic drive dual Piston stop retracting;
Hydraulic oil makes two double-act-ing hydraulic J-Horner piston rods start synchronous retraction, pulls moving beam to left movement, moves Dynamic crossbeam entrusts storage sleeper case to left movement, and by second laser displacement sensor, it believes with the displacement of fixed cross beam Number controlling the work of two double-act-ing hydraulic J-Horners, when storage sleeper case moves to the left the bad sleeper position in storehouse of storage in pick-and-place rail When immediately below pillow device, two double-act-ing hydraulic J-Horner piston rods stop retracting;
Hydraulic oil makes the second multi-stage expansion shell type oil cylinder second level extension sleeve start to stretch out with first order extension sleeve, pushes away Dynamic 3rd ladder square tube shape telescopic arm stretches out, and the 3rd ladder square tube shape telescopic arm is entrusted rigid hanger and moved out, when the 3rd rank When terraced square tube shape telescopic arm extend out to its shoulder and tactile second second shoulder grafting of ladder square tube shape telescopic arm, the second multi-stage expansion set Formula oil cylinder second level extension sleeve starts to stretch out, and promotes the 3rd ladder square tube shape telescopic arm to stretch out, and the 3rd ladder square tube shape is stretched Arm pulls the second ladder square tube shape telescopic arm to stretch out, and by the 4th laser displacement sensor its displacement signal with push pedal is measured, To control the first multi-stage expansion shell type cylinder efficient, when two interior wide-mouth nuts of pick-and-place sleeper device and have been pulled out bad between sleeper When two bolts in inner side are coaxial above sleeper, the second multi-stage expansion shell type oil cylinder second level extension sleeve stops stretching out;
Hydraulic oil makes the sleeve of two the first multi-stage expansion shell type oil cylinders start to retract step by step, square tube shape telescopic arm and first Ladder square tube shape telescopic arm starts to retract successively, and rigid hanger entrusts the decline of pick-and-place sleeper device, is passed by the 3rd laser displacement Sensor measures it with the displacement signal of sill to control the first multi-stage expansion shell type cylinder efficient, when two interior wide-mouth nuts With when two bolts in inner side are close above sleeper, hydraulic oil makes two the second spiral rotary actuators start to rotate forward, and makes Two interior wide-mouth nut forwards are rotated, when two interior wide-mouth nuts screw on two bolts in inner side above sleeper, to the second spiral pendulum Hydrodynamic pressure motor is rotated forward to hard-over, position shown in Fig. 8, and the second spiral rotary actuator stops rotating forward, the The first order sleeve of one multi-stage expansion shell type oil cylinder stops retracting;
Hydraulic oil makes the second level extension sleeve that flexible shell type carries cylinder of rail stretch out with first order extension sleeve, and the first order is stretched Contracting sleeve moves to range, and second level extension sleeve starts to stretch out, when the fagging for being fixed on second level extension sleeve is contacted Railway roadbed ballast and after being compacted into, with constantly stretching out for second level extension sleeve, flexible shell type carries the cylinder body of cylinder of rail and entrusts Gusset is moved upwards, is made the middle position of rail jack-up, solenoid directional control valve and is made flexible shell type propose cylinder of rail pressurize;
Hydraulic oil makes the second multi-stage expansion shell type oil cylinder second level extension sleeve start to stretch out, and promotes the 3rd ladder square tube shape Telescopic arm stretches out, and the 3rd ladder square tube shape telescopic arm pulls the second ladder square tube shape telescopic arm to stretch out, and the 3rd ladder square tube shape is stretched Contracting fupport arm band rigid hanger and pick-and-place sleeper device are moved out, and pick-and-place sleeper device is entrusted bad sleeper and moved out, when bad rail Pillow move out to end face thereafter leave sleeper lower flange appropriate location when, the second multi-stage expansion shell type oil cylinder second level telescopic Cylinder stops stretching out;
Hydraulic oil makes the first order sleeve of two the first multi-stage expansion shell type oil cylinders start synchronously to stretch out, and entrusts square tube shape and stretches Contracting arm stretches out, and rigid hanger entrusts the rising of pick-and-place sleeper device, when square tube shape telescopic arm ring flange is stretched with the first ladder square tube shape When contracting arm cylinder shoulder grafting is touched, the second level sleeve of the first multi-stage expansion shell type oil cylinder starts to stretch out, and square tube shape telescopic arm pulls first Ladder square tube shape telescopic arm stretches out, when pick-and-place sleeper device rises to appropriate height, the second of the first multi-stage expansion shell type oil cylinder Level sleeve stops stretching out;
Hydraulic oil makes the second multi-stage expansion shell type oil cylinder second level extension sleeve start to retract, and pulls the 3rd ladder square tube shape Telescopic arm is retracted, and the 3rd ladder square tube shape telescopic arm entrusts rigid hanger and pick-and-place sleeper device is inwardly moved, when push pedal and the During the flexible arm contact of two ladder square tube shapes, second level extension sleeve is retracted with first order extension sleeve, and the 3rd ladder square tube shape is stretched Contracting arm draws push pedal to retract, and push pedal promotes the second ladder square tube shape telescopic arm to retract, when sleeper inwardly moves to the bad sleeper storehouse of storage During surface, the second multi-stage expansion shell type oil cylinder first order extension sleeve stops retracting, and hydraulic oil makes the first multi-stage expansion shell type The sleeve of oil cylinder starts to retract step by step, and pick-and-place sleeper device entrusts the decline of bad sleeper, when bad sleeper declines Jie Jin bad sleeper orlop Or be previously put into bad sleeper when, hydraulic oil make two the second spiral rotary actuators start reverse sync rotation, make two Interior wide-mouth nut is rotated backward, and when bad sleeper is discharged in storehouse, the second spiral rotary actuator stops rotating backward, and first The sleeve of multi-stage expansion shell type oil cylinder starts to stretch out step by step, and rigid hanger and pick-and-place sleeper device rise to position shown in Fig. 1, hang Transport the work of bad sleeper to complete;
2. handling is well placed sleeper work:Hydraulic oil makes two double-act-ing hydraulic J-Horner piston rods start synchronously to stretch out, and pushes away Dynamic moving beam is moved right, and moving beam is entrusted storage sleeper case and moved right, when storage sleeper case is moved right to storage When good sleeper position in storehouse is immediately below pick-and-place sleeper device, two double-act-ing hydraulic J-Horner piston rods stop stretching out;
Hydraulic oil makes the sleeve of the first multi-stage expansion shell type oil cylinder start to retract step by step, and rigid hanger entrusts pick-and-place sleeper dress Decline is put, when two bolts in inner side are close above two interior wide-mouth nuts and sleeper, hydraulic oil makes the second spiral swing hydraulic pressure Motor output shaft starts to rotate forward, and when two interior wide-mouth nuts screw on two bolts in inner side above sleeper, the second spiral swings Hydraulic motor is rotated forward to hard-over, and the second spiral rotary actuator stops rotating forward, the first multi-stage expansion shell type The first order sleeve of oil cylinder stops retracting;
Hydraulic oil makes the sleeve of the first multi-stage expansion shell type oil cylinder start to stretch out step by step, and rigid hanger entrusts pick-and-place sleeper dress Rising is put, pick-and-place sleeper device has entrusted sleeper and risen to appropriate height, the first order sleeve of the first multi-stage expansion shell type oil cylinder Stopping is stretched out;
Hydraulic oil makes the first order extension sleeve and second level extension sleeve of the second multi-stage expansion shell type oil cylinder stretch out successively, Make the 3rd ladder square tube shape telescopic arm entrust rigid hanger to move out, pick-and-place sleeper device has been entrusted sleeper and moved out to suitable Work as position, the first order extension sleeve of the second multi-stage expansion shell type oil cylinder stops stretching out, and hydraulic oil makes the first multi-stage expansion shell type The sleeve of oil cylinder starts to retract step by step, and when pick-and-place sleeper device has entrusted sleeper and drops to it and contact with railway roadbed, hydraulic oil makes The first order sleeve of one multi-stage expansion shell type oil cylinder stops retracting;
Hydraulic oil makes the second multi-stage expansion shell type oil cylinder second level extension sleeve start to retract, and the 3rd ladder square tube shape is stretched Fupport arm band rigid hanger is inwardly moved, and pick-and-place sleeper device has entrusted sleeper and inwardly moved to appropriate location, penetrates sleeper Under rail, when having made sleeper rear end face and above rail lower flange trailing flank be coplanar, position shown in Fig. 8, the second multi-stage expansion set Formula oil cylinder second level extension sleeve stops retracting;
Hydraulic oil makes flexible shell type propose the extension sleeve retraction of the cylinder of rail second level, and second level extension sleeve is retracted to stop, Second level extension sleeve starts to retract with first order extension sleeve, and second level extension sleeve hauls fagging retraction, drops down onto under rail Original position, sleeper to be finished changing is pushed down makes its upper surface and two rail lower surface parastates, and flexible shell type carries cylinder of rail the One-level extension sleeve stops retracting, and hydraulic oil makes the double rod hydraulic cylinder piston rods of telescopic drive dual Piston start to stretch out, and makes Two square tube shape telescopic arms entrust two pendulous devices respectively and flexible shell type carries cylinder of rail and moves out, when its gusset and steel When rail disengages contact, the double rod hydraulic cylinder piston rods of telescopic drive dual Piston stop stretching out, while the first spiral swings liquid Pressure motor starts to rotate backward, partial gear and two sector gear engaged transmissions, and two multidiameters drive four forks anti- To swing, box connecting rod entrusts flexible shell type and carries cylinder of rail and makees translation, when two forks are contacted with the second positive stop lug boss, two Pendulous device and flexible shell type carry cylinder of rail and move to position shown in Fig. 1, and the first spiral rotary actuator stops operating, electromagnetism The middle position of reversal valve makes the first spiral rotary actuator pressurize;
Hydraulic oil makes the second spiral rotary actuator start to rotate backward, when the second spiral rotary actuator reversely turns When moving to hard-over, sleeper is discharged, the second spiral rotary actuator stops rotating backward, the first multi-stage expansion shell type oil cylinder Sleeve start to stretch out step by step, rigid hanger entrusts pick-and-place sleeper device and rises to appropriate height, and hydraulic oil makes second multistage to stretch The extension sleeve of contracting shell type oil cylinder is retracted successively, makes the 3rd ladder square tube shape telescopic arm entrust rigid hanger and pick-and-place sleeper device Inwardly motion, pick-and-place sleeper device moves to position shown in Fig. 1, and handling is put sleeper work to be finished changing and completed, and first multistage stretches The second level sleeve of contracting shell type oil cylinder stops stretching out, and the first order sleeve of the second multi-stage expansion shell type oil cylinder stops retracting, handling It is well placed sleeper work to complete;
Yielding coupling and interior wide-mouth nut can effectively adapt to sleeper bolt position deviation, interior wide-mouth nut is easily screwed on Sleeper bolt;Synchronous valve in hydraulic system, makes the symmetrically arranged two double-act-ing hydraulic J-Horner piston rods of reciprocator Synchronization telescope, makes parallel with fixed cross beam all the time in moving beam reciprocating movement synchronous valve in hydraulic system, makes two The sleeve synchronization telescope of the first multi-stage expansion shell type oil cylinder;Rigid hanger makes sleeper in handling without swing, improve handling sleeper speed Degree.

Claims (1)

  1. It is 1. a kind of that there is the handling sleeper machinery for swinging rail-lifting equipment, it is characterised in that:Be by sleeper handling apparatus, generator, Hydraulic system and control System cabine and railcar are constituted, and railcar is provided with four castors and two longerons, sleeper handling apparatus, are sent out Motor and Hydraulic system and control System cabine are arranged on two longerons of railcar, and railcar is drawn by engineering truck, generator There is provided power for oil pump and control system, be provided with Hydraulic system and control System cabine fuel tank, oil pump, hydraulic control system and from Autocontrol system;
    Described sleeper handling apparatus be by rail-lifting equipment, move back and forth storage sleeper device, rigid hanger hoisting apparatus and Cmos image sensor is constituted;
    Described rail-lifting equipment be by telescopic component, retractable driving device, two pendulous devices, eight forks, eight the one or six Angle nut, two box connecting rods, eight the first bolts and two flexible shell types carry cylinder of rail composition, and fork is provided with six prism hole lists Earrings and monaural ring, box connecting rod is arranged with four bolts hole and semicylindrical opening, and flexible shell type carries cylinder of rail cylinder body and is provided with Gusset, piston rod free end are provided with fagging;
    Described telescopic component is by square tube shape fixed arm, two square tube shape telescopic arms, first laser displacement transducers and first Range finding reference plate composition, square tube shape telescopic arm is provided with blind end;
    Described retractable driving device is by square tube shape fixed arm, the double rod hydraulic jacks of dual Piston and two square tube shape telescopic arms Composition, the cylinder body of the double rod hydraulic jacks of dual Piston is provided with square flange, piston rod free end and is provided with ring flange;
    Two square tube shape telescopic arms are arranged thereon respectively from the double rod hydraulic jack two ends of dual Piston, make square tube shape stretch Arm blind end is connected with the double rod hydraulic cylinder piston rod ring flanges of dual Piston, and square tube shape fixed arm is sheathed on two square tube shapes On telescopic arm, the double rod hydraulic jack square flanges of dual Piston are made symmetrically to be fixed on square tube shape fixed arm endoporus upper surface On, retractable driving device is constituted, first laser displacement transducer is symmetrically fixed on square tube shape fixed arm side, the first range finding reference Plate is fixed on square tube shape telescopic arm side;
    Described pendulous device be by casing, the first spiral rotary actuator, partial gear, two sector gears, two Multidiameter and embedded cover plate are constituted, and casing is provided with two axis holes, the first positive stop lug boss and the second positive stop lug boss, and multidiameter is provided with First axle journal, the second axle journal, the 3rd axle journal, the one or six prism shaft part and the two or six prism shaft part, embedded cover plate is provided with two Axis hole, the first positive stop lug boss and the second positive stop lug boss;
    Two sector gears are arranged respectively and are fixed on first diameter of axle of two multidiameters, two multidiameters are each passed through casing Two axis holes, make the axle journal of multidiameter second be formed with casing axis hole and rotate secondary, partial gear is arranged and is fixed on the first spiral On rotary actuator output shaft, be placed in casing, make the gear teeth of partial gear respectively with the gear teeth of two sector gears Along facewidth contact, the first spiral rotary actuator is fixed on box bottom, and two axis holes of embedded cover plate are arranged respectively On two axle journals of multidiameter the 3rd, make embedded cover plate be connected with casing, constitute pendulous device;
    Two prism hole monaural rings of fork six are sheathed on into respectively two prism shaft parts of multidiameter the one or six, two the first hexagonal spiral shells The other pretension of mother stock, then the prism hole monaural ring of other two forks six is sheathed on into respectively two prism shaft parts of multidiameter the two or six, Other two the first hex nuts distinguish pretension, and the one end for making four forks is connected respectively with the two ends of two multidiameters, four Four screwed holes of fork monaural ring and box connecting rod are coaxial, and four the first bolts distinguish pretensions, make four forks respectively with box Connecting rod link connects, and forms in-parallel four-bar mechanism, and two casings are respectively fixedly connected with the closing of two square tube shape telescopic arms End, is symmetrical arranged two pendulous devices, two flexible shell types is carried into cylinder of rail cylinder body and is respectively fixedly connected with two box connecting rods half In cylindrical hole, rail-lifting equipment is constituted, square tube shape fixed arm is symmetrically fixed on two longerons of railcar;
    Described reciprocating motion storage sleeper device is made up of reciprocator and storage sleeper case, and storage sleeper case is provided with Two rollers and several sleeper storehouses, wherein left side half sleeper storehouse is used to store sleeper, right side half sleeper storehouse is used to store Bad sleeper;
    Described reciprocator is by base plate, fixed cross beam, two double-act-ing hydraulic J-Horners, moving beam and second lasers Displacement transducer is constituted, and double-act-ing hydraulic J-Horner cylinder body is provided with square flange and ring flange, piston rod free end are provided with flange Disk, moving beam is provided with two rollers;
    Two double-act-ing hydraulic J-Horner cylinder body ring flanges are symmetrically fixed on fixed cross beam side, two double-act-ing hydraulic J-Horners Piston rod ring flange is symmetrically fixed on moving beam side, and base plate is fixed on fixed cross beam lower surface, two double-action hydraulics Oil cylinder square flange is fixed on plate upper surface, and two rollers of moving beam are contacted with plate upper surface, second laser position Displacement sensor is symmetrically fixed on fixed cross beam side, constitutes reciprocator, and base plate is fixed on into track car crossbeam and square tube On shape fixed arm, storage sleeper case is fixed on moving beam, two rollers of storage sleeper case is contacted with substrate, is constituted Move back and forth storage sleeper device;
    Described rigid hanger hoisting apparatus is by two telescopic cantilever boom devices, telescoping crossbeam device, rigid hanger and two Pick-and-place sleeper device is constituted;
    Described telescopic cantilever boom device is by the first ladder square tube shape fixed arm, the first ladder square tube shape telescopic arm, square tube shape Telescopic arm, the first multi-stage expansion shell type oil cylinder, cantilever beam, end plate, cantilever and the 3rd laser displacement sensor composition, the first ladder Square tube shape fixed arm is provided with ring flange and cylinder shoulder, and the first ladder square tube shape telescopic arm is provided with ring flange and cylinder shoulder, and square tube shape is stretched Arm is provided with ring flange and blind end, and the first multi-stage expansion shell type oil cylinder is provided with first flange disk, the first extension sleeve, second stretches Sleeve and second flange disk, cantilever beam is provided with ring flange;
    End plate is symmetrically fixed on the first flexible shell type oil cylinder first flange disk, square tube shape telescopic arm is sheathed on the first multi-stage expansion Shell type oil cylinder, makes the first flexible shell type oil cylinder second flange disk symmetrically be fixed on square tube shape telescopic arm blind end, the first ladder side Tubular telescopic arm is sheathed on square tube shape telescopic arm, and the first ladder square tube shape fixed arm is sheathed on the first ladder square tube shape telescopic arm On, make the first ladder square tube fixed arm ring flange be connected with end plate, cantilever beam ring flange is fixed on square tube shape telescopic arm blind end On, cantilever is fixed on cantilever beam ring flange, and the 3rd laser displacement sensor is fixed on cantilever, composition telescopic cantilever beam dress Put;
    Described telescoping crossbeam device is by the second ladder square tube shape fixed arm, the second ladder square tube shape telescopic arm, the 3rd ladder Square tube shape telescopic arm, the second multi-stage expansion shell type oil cylinder, end cap, push pedal and the 4th laser displacement sensor composition, the second ladder Square tube shape fixed arm is provided with ring flange, cylinder shoulder and oblong aperture, and the second ladder square tube shape telescopic arm is provided with first shoulder, second shoulder And oblong aperture, the 3rd ladder square tube shape telescopic arm is provided with a shoulder and two monaural rings, and the second multi-stage expansion shell type oil cylinder is provided with One ring flange, first order extension sleeve, second level extension sleeve and second flange disk;
    End cap is symmetrically fixed on the second flexible shell type oil cylinder first flange disk, the 3rd ladder square tube shape telescopic arm is sheathed on second On multi-stage expansion shell type oil cylinder, make the second flexible shell type oil cylinder second flange disk and the 3rd ladder square tube shape telescopic arm blind end solid Even, the second ladder square tube shape telescopic arm is sheathed on the 3rd ladder square tube shape telescopic arm, then by the second ladder square tube shape fixed arm It is sheathed on the second ladder square tube shape telescopic arm, makes end cap and ladder square tube shape fixed arm ring flange be connected, push pedal is fixed on the Three ladder square tube shape telescopic arm blind ends, by the 4th laser displacement sensor the second ladder square tube shape fixed arm side is symmetrically fixed on Face, constitutes telescoping crossbeam device,
    Described rigid hanger is made up of entablature, two pull bars and sill, and entablature is provided with two ears rings, sill It is provided with two circular holes;
    One end of two pull bars is symmetrically fixed on below entablature, the other end of two pull bars is symmetrically fixed on sill Face, constitutes rigid hanger;
    Described pick-and-place sleeper device is made up of the second spiral rotary actuator, yielding coupling and interior wide-mouth nut, the Two spiral rotary actuators are provided with ring flange and output shaft, and interior wide-mouth nut is provided with axle journal;
    Second spiral rotary actuator is penetrated in sill circular hole, the second spiral rotary actuator ring flange is fixed on down Above crossbeam, yielding coupling makes the second spiral rotary actuator output shaft be connected with interior wide-mouth nut axle journal, constitutes pick-and-place Sleeper device;
    Two telescopic cantilever boom devices are symmetrically fixed on two longerons of railcar, the second ladder square tube shape fixed arm is fixed on Below two cantilever girder cantilevers, two ears rings of entablature are same with two monaural rings of the 3rd ladder square tube shape telescopic arm respectively Axle bolt connects, and cmos image sensor is fixed on railcar longeron outside, constitutes sleeper handling apparatus.
CN201621051568.7U 2016-09-13 2016-09-13 Handling sleeper machinery that has swing rail lifting device Expired - Fee Related CN206127776U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621051568.7U CN206127776U (en) 2016-09-13 2016-09-13 Handling sleeper machinery that has swing rail lifting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621051568.7U CN206127776U (en) 2016-09-13 2016-09-13 Handling sleeper machinery that has swing rail lifting device

Publications (1)

Publication Number Publication Date
CN206127776U true CN206127776U (en) 2017-04-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201621051568.7U Expired - Fee Related CN206127776U (en) 2016-09-13 2016-09-13 Handling sleeper machinery that has swing rail lifting device

Country Status (1)

Country Link
CN (1) CN206127776U (en)

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Termination date: 20170913