CN206122935U - Drum automatic welder - Google Patents
Drum automatic welder Download PDFInfo
- Publication number
- CN206122935U CN206122935U CN201621194580.3U CN201621194580U CN206122935U CN 206122935 U CN206122935 U CN 206122935U CN 201621194580 U CN201621194580 U CN 201621194580U CN 206122935 U CN206122935 U CN 206122935U
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- operating board
- motor
- adjustable
- walking mechanism
- welding
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Abstract
The utility model relates to a drum automatic welder, including running gear, tilting mechanism, base frame, track, converter and electric cabinet, running gear includes operation panel, operation panel elevator motor, belt, belt lace wheel, big belt pulley, walking wheel, frame, worm wheel and lead screw, frame both sides lower extreme parallel is equipped with two and is listed as the track, tilting mechanism includes gyro wheel, base frame and tilting mechanism motor, each mobilizablely is equipped with a set of gyro wheel to the drum along length direction's both ends, width between centers between fixed roll and the adjustable gyro wheel is adjustable, length distance between two sets of gyro wheels is adjustable, the tilting mechanism motor passes through the converter and is connected with the electric cabinet, the electric cabinet is arranged in on the operation panel, the utility model discloses it is big to fit the diameter of drum scope of welding, operating personnel can realize automatic welding on the operation panel, and the straight welding seam, the circumference welding seam that weld out are even, pleasing to the eye, flawless, have practiced thrift weld time greatly, and have improved welding efficiency and quality.
Description
(1) technical field
This utility model is related to a kind of cylinder automatic soldering device, belongs to field of machining.
(2) background technology
In more than two sections, large cylinder generally comprises circumferential weld and straight weld, traditional cylinder welding docked with cylinder
Be it is artificial on jig or ground weld when rolling, have the disadvantage：1st, welding efficiency is low；2nd, because welding position constantly becomes
Change, artificial operation difficulty is increased, and for manual welding, cause that weldquality is unstable, less attractive；3rd, place area occupied is welded
Greatly.Cause production cost to remain high, especially bring inconvenience to batch production.
(3) content of the invention
To overcome drawbacks described above, this utility model to provide a kind of cylinder automatic soldering device, it is that a kind of operation is stable, accounts for
With area it is little, processing technology is advanced, welding quality is high and cylinder automatic welding center with low cost.
The technical scheme in the invention for solving the technical problem is：
A kind of cylinder automatic soldering device, including walking mechanism, switching mechanism, base frame, track, converter and electric cabinet.
The walking mechanism include operating board, operating board lifting motor, belt, small belt pulley, big belt pulley, road wheel,
Frame, worm gear and leading screw；Frame both sides lower end is parallel to be provided with two row tracks, and track is fixed on the base frame left and right sides；Walking mechanism
Road wheel be arranged on track in, walking mechanism can be along track slide anteroposterior；Walking mechanism bottom is provided with walking mechanism motor, OK
Walk mechanism motor to be connected with electric cabinet by converter；The motor shaft of walking mechanism motor connects the live axle of walking mechanism；
Belt connects small belt pulley and big belt pulley；Walking mechanism motor can control walking mechanism and walk along track, and the speed of travel
Need frequency conversion adjustable according to welding；The operating board is mobilizable to be fixed on the upper rack；The height of operating board is according to circle
Cylinder diameter is adjustable up and down；Operating board lifting motor is fixed on operating board bottom；Shell outside is provided with leading screw；Leading screw is another
End is connected with turbine；The turbine other end and operating board lifting motor main shaft are connected by shaft coupling；Operating board is provided with welding gun leakage
Hole, welding machine is placed on operating board, and welding gun is implemented to weld by operating board welding gun small opening to cylinder.The turbine gear teeth are nibbled with threads of lead screw
Close, the shaft end of turbine is connected with operating board lifting motor axle by shaft coupling, operating board lifting motor drives turbine rotation, turbine
Rotate up and down along leading screw, so as to drive operating board to move up and down.
The switching mechanism includes roller, base frame and switching mechanism motor；Described roller be two groups of rollers, each group of rolling
Wheel is by a fixed idler whell and an adjustable rolling wheel composition；Welded cylinder two ends along its length are each mobilizable to be provided with one
Group roller；Fixed idler whell is fixed on the base frame on the right side of welded cylinder, and position is immovable；Adjustable rolling wheel is fixed using adjustable rolling wheel
On the mobilizable base frame being fixed on the left of welded cylinder of position pin；Base frame left side is provided with multiple fixing holes；It is straight according to welded cylinder
The size in footpath, adjustable rolling wheel alignment pin is connected from different fixing holes, can adjust the center between fixed idler whell and adjustable rolling wheel
Distance, so as to be used for welding the cylinder of different-diameter.Roller wraps up one layer along its circumferential surface (contact surface with welded cylinder)
Rubber, to prevent cylinder from skidding because frictional force is little when overturning；Length distance between two groups of rollers is adjustable, can be according to plan weldering
The drum length for connecing is adjusted；The fixed idler whell connects switching mechanism motor, used as drivewheel；Adjustable rolling wheel is used as driven
Wheel；Fixed idler whell is rotated and drives adjustable rolling wheel to rotate.The main shaft of fixed idler whell is by shaft coupling and motor shaft；The switching mechanism
Motor is connected by converter with electric cabinet, and roller is rotated and drives rotary drum, roller rotating speed to need frequency conversion adjustable according to welding.
The electric cabinet is placed on operating board, for controlling walking mechanism walking, switching mechanism upset and operating board lifting.
During operation, an operator manipulate electric cabinet and automatic welding machine on operating board and just can once complete to two
The welding of the cylinder of the section above.Walking is first entered to the straight weld of cylinder along drum length direction to start walking mechanism by electric cabinet
Row welding；Restart switching mechanism rotating cylinder so as to weld to circumferential weld.
The suitable weldering drum diameter scope of this utility model is big (φ 530mm～φ 2100mm)；Operator on operating board i.e.
Achievable Full-automatic welding；And the straight weld that welds, circumferential weld be uniform, attractive in appearance, zero defect, greatlys save weld interval,
And improve welding efficiency and quality.
(4) illustrate
Fig. 1：Cylinder automatic welding division center front view
Fig. 2：Cylinder automatic welding division center left view
Fig. 3：Cylinder automatic welding division center top view
Fig. 4：Switching mechanism front view；
Fig. 5：Switching mechanism left view；
In figure：1st, walking mechanism 2, cylinder 3, switching mechanism 4, walking mechanism motor 5, small belt pulley 6, belt 7,
Big belt pulley 8, converter 9, electric cabinet 10, operating board 11, operating board lifting motor 12, elevator fixing bolt 13,
Worm gear 14, leading screw 15, track 16, operating board soldering tip small opening 17, roller 18, roller key 19, bearing 20, main shaft 21,
End ring 22, fastening bolt 23, converter 24, base frame 25, motor fastening bolt 26, motor 27, motor axle key
28th, shaft coupling 29, fastening bolt 30, bearing cap 31, bearing block attachment bolt 32, adjustable rolling wheel 33, adjustable rolling wheel positioning
Pin 34, fixed idler whell.
(5) specific embodiment
This utility model is further described in conjunction with accompanying drawing, the big I of this utility model is according to actual working state system
Make.
Electric cabinet can be obtained with commercial in the present embodiment.
A kind of cylinder automatic soldering device, including walking mechanism 1, switching mechanism 3, base frame 24, track 15, the and of converter 8
Electric cabinet 9.
The walking mechanism include operating board 10, operating board lifting motor 11, belt 6, small belt pulley 5, big belt pulley 7,
Road wheel, frame, worm gear 13 and leading screw 14；Frame both sides lower end is parallel to be provided with two row tracks 15, and track is fixed on base frame or so
Both sides；The length of guide rail can determine according to the length of welding drum.The road wheel of walking mechanism 1 is arranged in track 15, walking
Mechanism 1 can be along the slide anteroposterior of track 15；The bottom of walking mechanism 1 is provided with walking mechanism motor 4, and walking mechanism motor 4 passes through frequency conversion
Device 8 is connected with electric cabinet 9；The motor shaft of walking mechanism motor 4 connects the live axle of walking mechanism；Belt 6 connects belt lace
Wheel 5 and big belt pulley 7；Walking mechanism motor 4 can control walking mechanism 1 and walk along track 15, and the speed of travel is according to welding
Need frequency conversion adjustable；The operating board 10 is mobilizable to be fixed on the upper rack；Operating board 10 is according to drum diameter size
Adjust up and down；Operating board lifting motor 11 is fixed on the bottom of operating board 10；Shell outside is provided with leading screw 14；The other end of leading screw 14
It is connected with turbine 13；The other end of turbine 13 and the main shaft of operating board lifting motor 11 are connected by shaft coupling；Operating board 10 is provided with
Welding gun small opening, welding machine is placed on operating board 10, and welding gun is implemented to weld by operating board welding gun small opening 16 to cylinder 2.Turbine 13 is taken turns
Tooth is engaged with the screw thread of leading screw 14, and the shaft end of turbine 13 is connected with the axle of operating board lifting motor 11 by shaft coupling, 10 liters of operating board
Drop motor 11 drives turbine 13 to rotate, and turbine 13 rotates along leading screw about 14, so as to drive operating board 10 to move up and down.
The switching mechanism includes roller 17, base frame 24 and switching mechanism motor 26；Described roller 17 is two groups of rollers,
Each group of roller 17 is constituted by a fixed idler whell 34 and an adjustable rolling wheel 32；The two ends along its length of welded cylinder 2
It is each mobilizable to be provided with one group of roller 17；Fixed idler whell 34 is fixed on the base frame 24 on the right side of welded cylinder, and position is immovable；
Adjustable rolling wheel 32 is used on the mobilizable base frame being fixed on the left of welded cylinder of adjustable rolling wheel alignment pin 33；The left side of base frame 24 sets
There are multiple fixing holes；According to the size of the diameter of welded cylinder 2, the alignment pin of adjustable rolling wheel 32 is connected from different fixing holes, can be adjusted
Centre distance between section fixed idler whell 34 and adjustable rolling wheel 32, so as to be used for welding the cylinder 2 of different-diameter.Roller 17 is along it
Circumferential surface (contact surface with welded cylinder) wraps up one layer of rubber, to prevent cylinder 2 from skidding because frictional force is little when overturning；Two
Length distance between group roller 17 is adjustable, can be adjusted according to the length of cylinder 2 for intending welding；The fixed idler whell 34 connects
Switching mechanism motor 26 is connect, as drivewheel；Adjustable rolling wheel 32 is used as driven pulley；Fixed idler whell 34 is rotated and drives adjustable rolling wheel 32
Rotate.The main shaft 20 of fixed idler whell is connected by shaft coupling 28 with motor shaft；The switching mechanism motor by converter 23 with
Electric cabinet 9 connects, and roller is rotated and drives cylinder 2 to rotate, and roller rotating speed needs frequency conversion adjustable according to welding.
The electric cabinet 9 is placed on operating board 10, is walked for controlling walking mechanism 1, switching mechanism 3 overturns and operating board
10 liftings.
As shown in Figure 1, Figure 2, Figure 3 shows, starting cylinder 2 of the walking mechanism 1 first to not rotating carries out straight weld welding, vehicle with walking machine
Structure motor 4 drives big belt pulley 7 to rotate, and big belt pulley 7 drives small belt pulley 5 to rotate by belt 6, so as to drive walking mechanism
1 slides；Restart switching mechanism 3 pairs to weld its circumferential weld with rotating cylinder 2.Walking mechanism 1 is along the row of track 15
Walk, the speed of travel needs frequency conversion adjustable according to welding；The roller of switching mechanism 3 is rotated and drives cylinder 2 to rotate, the rotating speed of switching mechanism 3
Need frequency conversion adjustable according to welding.Welding machine (CO2 automatic welders) is placed on operating board 10, and welding gun passes through the welding gun small opening of operating board 10
(Fig. 3) cylinder is implemented to weld.As shown in Fig. 2 operating board 10 can pass through up and down worm gear 13, leading screw according to the diameter of cylinder 2
14 are adjusted.As shown in figure 3, electric cabinet 9 is placed on operating board 10, control walking mechanism 1, switching mechanism 2 and operating board elevator
Structure action.
During operation, an operator manipulate electric cabinet 9 and automatic welding machine on operating board 10 and just can once complete
Welding to the cylinder 2 of the two section above.
This utility model performance advantage significantly, is embodied as：1st, the fixation welding of cylinder is realized, weldering is saved
Connect place.2nd, the cylinder welding of two sections and the two section above, its straight weld and circumferential weld can be coordinated certainly by this simple mechanism
Dynamic welding machine realizes automatic welding.3rd, mechanism walking, upset are steady, and walking, reversal rate is adjustable.4th, weldering drum diameter model is fitted
Enclose big.5th, weldquality is uniform, attractive in appearance.6th, the welding center is cheap.
Claims (1)
1. a kind of cylinder automatic soldering device, it is characterised in that including walking mechanism, switching mechanism, base frame, track, converter and
Electric cabinet；
The walking mechanism include operating board, operating board lifting motor, belt, small belt pulley, big belt pulley, road wheel, frame,
Worm gear and leading screw；Frame both sides lower end is parallel to be provided with two row tracks, and track is fixed on the base frame left and right sides；The walking of walking mechanism
Wheel is arranged in track, and walking mechanism can be along track slide anteroposterior；Walking mechanism bottom is provided with walking mechanism motor, walking mechanism
Motor is connected by converter with electric cabinet；The motor shaft of walking mechanism motor connects the live axle of walking mechanism；Belt connects
Connect small belt pulley and big belt pulley；Walking mechanism motor can control walking mechanism and walk along track, and the speed of travel is according to weldering
Connecing needs frequency conversion adjustable；The operating board is mobilizable to be fixed on the upper rack；The height of operating board is according to drum diameter
Size is adjustable up and down；Operating board lifting motor is fixed on operating board bottom；Shell outside is provided with leading screw；The leading screw other end connects
There is turbine；The turbine other end and operating board lifting motor main shaft are connected by shaft coupling；Operating board is provided with welding gun small opening, welding machine
It is placed on operating board, welding gun is implemented to weld by operating board welding gun small opening to cylinder；The turbine gear teeth are engaged with threads of lead screw, turbine
Shaft end be connected by shaft coupling with operating board lifting motor axle, operating board lifting motor drive turbine rotation, turbine is along leading screw
Rotate up and down, so as to drive operating board to move up and down；
The switching mechanism includes roller, base frame and switching mechanism motor；Described roller is two groups of rollers, and each group of roller is equal
It is made up of a fixed idler whell and an adjustable rolling wheel；Welded cylinder two ends along its length are each mobilizable to be provided with one group of rolling
Wheel；Fixed idler whell is fixed on the base frame on the right side of welded cylinder, and position is immovable；Adjustable rolling wheel uses adjustable rolling wheel alignment pin
On mobilizable base frame being fixed on the left of welded cylinder；Base frame left side is provided with multiple fixing holes；According to welded drum diameter
Size, adjustable rolling wheel alignment pin is connected from different fixing holes, can adjust the centre distance between fixed idler whell and adjustable rolling wheel,
So as to be used for welding the cylinder of different-diameter；Roller wraps up one layer of rubber along its circumferential surface, because rubbing during preventing cylinder from overturning
Wipe power little and skid；Length distance between two groups of rollers is adjustable, is adjusted between two series cylinders according to the drum length for intending welding
Distance；The fixed idler whell connects switching mechanism motor, used as drivewheel；Adjustable rolling wheel is used as driven pulley；Fixed idler whell turns
It is dynamic to drive adjustable rolling wheel to rotate；The main shaft of fixed idler whell is by shaft coupling and motor shaft；The switching mechanism motor passes through frequency conversion
Device is connected with electric cabinet, and roller is rotated and drives rotary drum, roller rotating speed to need frequency conversion adjustable according to welding；
The electric cabinet is placed on operating board, for controlling walking mechanism walking, switching mechanism upset and operating board lifting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621194580.3U CN206122935U (en) | 2016-10-28 | 2016-10-28 | Drum automatic welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621194580.3U CN206122935U (en) | 2016-10-28 | 2016-10-28 | Drum automatic welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206122935U true CN206122935U (en) | 2017-04-26 |
Family
ID=58577317
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621194580.3U Expired - Fee Related CN206122935U (en) | 2016-10-28 | 2016-10-28 | Drum automatic welder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206122935U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106271170A (en) * | 2016-10-28 | 2017-01-04 | 山东农业大学 | A kind of cylinder automatic soldering device |
| CN107199434A (en) * | 2017-06-19 | 2017-09-26 | 绵竹市加林动力备件厂（普通合伙） | The turning rolls of roller spacing and height can be adjusted |
| CN116160167A (en) * | 2023-04-24 | 2023-05-26 | 四川滕洋智能科技有限公司 | Multi-structure valve body welding machine and welding method |
-
2016
- 2016-10-28 CN CN201621194580.3U patent/CN206122935U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106271170A (en) * | 2016-10-28 | 2017-01-04 | 山东农业大学 | A kind of cylinder automatic soldering device |
| CN107199434A (en) * | 2017-06-19 | 2017-09-26 | 绵竹市加林动力备件厂（普通合伙） | The turning rolls of roller spacing and height can be adjusted |
| CN116160167A (en) * | 2023-04-24 | 2023-05-26 | 四川滕洋智能科技有限公司 | Multi-structure valve body welding machine and welding method |
| CN116160167B (en) * | 2023-04-24 | 2023-07-14 | 四川滕洋智能科技有限公司 | Multi-structure valve body welding machine and welding method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170426 Termination date: 20181028 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |