CN206116132U - Magnet shaping magnetic field monitoring magnetization device - Google Patents

Magnet shaping magnetic field monitoring magnetization device Download PDF

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Publication number
CN206116132U
CN206116132U CN201621139601.1U CN201621139601U CN206116132U CN 206116132 U CN206116132 U CN 206116132U CN 201621139601 U CN201621139601 U CN 201621139601U CN 206116132 U CN206116132 U CN 206116132U
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CN
China
Prior art keywords
magnetic field
hall element
magnetic
magnetizing
magnetic head
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CN201621139601.1U
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Chinese (zh)
Inventor
韦立立
戴峤笠
毛宗富
黄国光
翁苗飞
梁宗锡
邱立新
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NINGBO XINFENG MAGNET INDUSTRY Co Ltd
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NINGBO XINFENG MAGNET INDUSTRY Co Ltd
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Priority to CN201621139601.1U priority Critical patent/CN206116132U/en
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Abstract

The utility model discloses a magnet shaping magnetic field monitoring magnetization device, include the magnetic head that magnetizes, the magnetic head that magnetizes provides the magnetizing magnetic field who is used for the magnet to magnetize, and magnet shaping magnetic field monitoring magnetization device still includes hall element and display controller, and hall element detects magnetizing magnetic field and exports measuring -signal, display controller receipt measuring -signal and demonstration to display controller, hall element has at least one to set up with the magnetic head that magnetizes on. The utility model discloses a magnetization device through setting up the hall element on the magnetic head that magnetizes, carries out direct measurement to the magnetic field of magnetizing and shows to the realization is to the monitoring and controlling directly perceived in the magnetic field of magnetizing, improves the equipment of magnetizing to the monitoring capability in magnetic field, thereby conveniently realizes high -efficiently that the magnet magnetizes.

Description

A kind of magnet forming magnetic field monitors magnetizer
Technical field
This utility model is related to a kind of body formed magnetizer of permanent magnetism, it is particularly a kind of being capable of direct measurement to forming magnetic field The magnet forming magnetic field monitoring magnetizer of monitoring.
Background technology
From the point of view of the developing history of permanent magnet material, the carbon steel that late nineteenth century uses, magnetic energy product (BH) max (weighs permanent magnetism Body stores the physical quantity of magnetic energy density) not enough 1MGOe (million is high difficult to understand), and the external Nd-Fe-B permanent magnet materials produced in batches, magnetic energy Product has reached more than 50MGOe.Since this century, the remanent magnetism Br of material improves very little, and the raising of energy product will give the credit to coercivity The raising of Hc.And coercitive raising, mainly have benefited from the understanding to its essence and the discovery of high magnetocrystalline anisotropy compound, And the progress of technology of preparing.
Earlier 1900s, people mainly make permanent magnet material using carbon steel, wolfram steel, chromium steel and cobalt steels.Twentieth century 30 years Dai Mo, AlNiCo permanent magnet material is succeeded in developing, and the large-scale application for just making permanent magnet material is possibly realized.The fifties, barium ferrum oxygen The appearance of body, had both reduced permanent magnet cost, and the range of application of permanent magnet material is widened into high frequency field.To the sixties, The appearance of rare-earth cobalt permanent magnet, the then application for permanent magnet opens a New Times.
1967, Strnat of Dayton universities of the U.S. etc. successfully made SmCo5 permanent magnets with powder bonding method, mark Will the arrival in rare earth permanent magnet epoch.So far, rare earth permanent magnet has experienced first generation SmCo5, second filial generation precipitation hardenable Sm2Co17, develops into third generation Nd-Fe-B permanent magnet materials.
Additionally, being used as also Cu-Ni-Fe, Fe-Co-Mo, Fe-Co-V, MnBi, A1MnC of permanent magnet material in history Alloy etc..These alloys are seldom adopted because performance is not high, cost is not low in most of occasions.And AlNiCo, FeCrCo, The alloys such as PtCo are also applied in some special occasions.At present Ba, Sr ferrite remains the maximum permanent magnet material of consumption, but Its many application is gradually by the replacement of Nd-Fe-B classes material.Also, the output value of current rare-earth permanent magnetic material substantially exceeds Ferrite permanent-magnet materials, the production of rare earth permanent-magnetic material has evolved into a big industry.
Permanent magnet applications scope is varied, including television set, speaker, and Music centre loudspeaker, radio, Briefcase buckle, Data wire magnet ring, computer hard disc, cell phone vibrator etc..This kind of permanent magnet of speaker is to use the power on coil to move in magnetic field Principle carry out sounding.Permanent magnet on loudspeaker is then the magnetic field that electric current the is produced phase therewith using when electric current changes in coil Effect so that coil and Magnet relative position change, drives the cone on loudspeaker to vibrate, and promotes air and propagates this Individual vibration, human ear is so as to hearing sound.In a word, permanent magnet is omnipresent in people's life, and it facilitates our production life It is living.
Permanent magnet can be classified as follows:By material point, the first big class is:Alloy permanent magnet material, including rare earth permanent magnet Material (neodymium iron boron Nd2Fe14B), SmCo (SmCo), aluminum nickel cobalt (AlNiCo);Second big class is:Ferrite permanent-magnet materials (Ferrite)。
It is divided into by production technology difference:Ferrite sintered body, bonded ferrite, injecting ferrite, these three technological basis magnetic Brilliant orientation is different side's property and the anisotropy magnet such as to be respectively divided into again.These are exactly main permanent magnet material on the market, more also Because production technology is former or cost reason, it is impossible to widespread adoption and eliminate, such as Cu-Ni-Fe (cupro-nickel ferrum), Fe-Co-Mo (ferrum cobalts Molybdenum), Fe-Co-V (ferrum cobalt vanadium), MnBi (manganese bismuth).
Artificial permanent magnet, is required for being magnetized in its forming process, so that magnet has magnetic, and the magnetic that magnetizes Size can directly influence magnetization quality, and consider device mask effect and leakage field factor in the prior art, all without Method carries out effectively intuitively monitoring to magnetic field of magnetizing, and affects the efficiency that magnetizes.
Utility model content
To solve the above problems, magnet forming magnetic field monitoring magnetizer, is filled by being arranged on disclosed in this utility model Hall element on magnetic magnetic head, carries out direct measurement and shows to magnetic field of magnetizing, so as to realize that the directly monitoring to magnetic field of magnetizing is supervised Control, improves monitoring capacity of the magnetizing equipment to magnetic field, so as to easily and efficiently realize that magnet magnetizes.
Magnet forming magnetic field monitoring magnetizer disclosed in this utility model, including the magnetic head that magnetizes, the magnetic head that magnetizes provides use In the magnetizing field that magnet magnetizes,
Magnet forming magnetic field monitoring magnetizer also includes Hall element and display controller, Hall element detection magnetization Magnetic field simultaneously exports measurement signal to display controller, and display controller receives measurement signal and shows;
Hall element has at least one, and arranges and magnetize on magnetic head.By being arranged in this utility model scheme The Hall element magnetized on magnetic head, is monitored with the situation of change direct to magnetic field of magnetizing of Hall effect and magnetic field size, So as to realize the direct detection to magnetic field of magnetizing.And Hall element is arranged on magnetic head can be avoided arranging volume in magnetization space Outer equipment (being such as arranged in magnetizing field, to measure to magnetic field), and magnetization space may be taken, reduce space profit Use efficiency.And Hall element is arranged on the magnetic head that magnetizes specific position, can both cause Hall element to carry out height to magnetic field Sensitive monitoring, can reduce shielding action or the interference effect of device structure, so as to realize to the timely of magnetic field of magnetizing again Accurately monitor.
A kind of improvement of magnet forming magnetic field monitoring magnetizer disclosed in this utility model, the Hall unit magnetized on magnetic head When part has at least two, each Hall element each independently run to detect magnetizing field and to display by independence Controller exports measurement signal.Multiple Hall elements that this programme passes through independent work, can improve equipment reliability of operation And stability, while can be monitored to monitoring result, and mistake or error concealment are carried out, improve the precision of monitoring.
A kind of improvement of magnet forming magnetic field monitoring magnetizer, magnetizes magnetic field for uniform magnetic field disclosed in this utility model When:
If the Hall element magnetized on magnetic head is one, it is arranged on the part of magnetizing field side of the magnetic head that magnetizes Center;
If the Hall element magnetized on magnetic head has at least two, it is arranged on the portion of the magnetizing field side of the magnetic head that magnetizes It is uniformly distributed on point.This programme can improve equipment reliability of operation and stability, while can supervise to monitoring result Control, and mistake or error concealment are carried out, improve the precision of monitoring.
A kind of improvement of magnet forming magnetic field monitoring magnetizer, magnetizes magnetic field for non-even strong magnetic disclosed in this utility model During field:
If the Hall element magnetized on magnetic head is one, it is arranged on the part of magnetizing field side of the magnetic head that magnetizes Center;
If the Hall element magnetized on magnetic head has at least two, it is arranged on the portion of the magnetizing field side of the magnetic head that magnetizes Divide upper uneven distribution, magnetic direction between magnetic head is observed along magnetizing, and Hall element is in the plane perpendicular to magnetic direction Interior distribution is:Distribution density (in this utility model scheme distribution density of the Hall element in the high part of magnetic field intensity The meansigma methodss of the Hall element quantity in unit area are referred both to, similarly hereinafter) higher than the distribution density in the low part of magnetic field intensity.This In the case of being directed to non-uniform magnetic-field in scheme, the regions different to the field intensity of magnetizing field are distributed using different Hall elements Density, so as to realize that magnetic signature under the conditions of different magnetic field is monitored, the field intensity variable gradient in high field intensity region is big, It is easy to larger fluctuation occur in life-time service so carrying out key monitoring, it is thus close using of a relatively high Hall element distribution Degree, so as to increase promptness and accuracy to magnetic field environment monitoring.
A kind of improvement of magnet forming magnetic field monitoring magnetizer, magnetizes magnetic field for non-even strong magnetic disclosed in this utility model And magnetize the Hall element on magnetic head with least two when, along magnetizing, magnetic direction between magnetic head is observed, Hall unit Part is in the distribution in the plane of magnetic direction:Distribution density of the Hall element in the high part of magnetic field intensity be More than the twice of the distribution density of the low part of magnetic field intensity.
A kind of improvement of magnet forming magnetic field monitoring magnetizer disclosed in this utility model, Hall element is arranged on and magnetizes Head surface.Hall element is arranged on this programme the surface (such as the front-end surface of iron core) of the magnetic head that magnetizes, it is possible to reduce to suddenly The interference or shielding action of your element, such that it is able to largely lift the detection monitoring effect to magnetic field.
A kind of improvement of magnet forming magnetic field monitoring magnetizer, is provided with stone disclosed in this utility model outside Hall element English window.Quartz window (detection window that i.e. quartzy sheet covers are formed on Hall element surface, thin slice that this programme passes through setting Body thickness is 0.01-0.05mm) while certain physical protection can be provided Hall element, there is that can to reduce other miscellaneous The interference of ripple, noise signal, so as to while Hall element safety is lifted, ensure the precision of detection.
A kind of improvement of magnet forming magnetic field monitoring magnetizer disclosed in this utility model, quartz window outer layer is provided with tightly The hard sheet of solid matter row.The hard sheet arranged in this programme, there is provided while protection so as to be difficult to be broken in use It is bad, while and wearability can be improved, prevent abrasion.Hard cap can be ceramic cap, and the ceramic cap can be titanium nitride ceramic Thin slice, it has the good compatibility with silicone rubber main body, while and with light weight, the strong characteristic of the good, wearability of rigidity so as to Sufficiently protection is provided bulge-structure.
Magnet forming magnetic field monitoring magnetizer disclosed in this utility model, by being arranged on the Hall unit magnetized on magnetic head Part, carries out direct measurement and shows to magnetic field of magnetizing, and so as to realize that the directly monitoring to magnetic field of magnetizing is monitored, improves magnetizing equipment pair The monitoring capacity in magnetic field, so as to easily and efficiently realize that magnet magnetizes, and with good safety in utilization, so as to improve The service life of equipment, reduces the cost safeguarded.
Description of the drawings
A kind of enforcement of the head portion that magnetizes of magnet forming magnetic field monitoring magnetizer disclosed in Fig. 1, this utility model The structural representation of example.
Reference numerals list:1st, battery coil;2 iron cores;3rd, Hall element.
Specific embodiment
With reference to the accompanying drawings and detailed description, this utility model is further elucidated, it should be understood that following specific embodiment parties Formula is merely to illustrate this utility model rather than limits scope of the present utility model.It should be noted that making in description below Word "front", "rear", "left", "right", "up" and "down" refer to the direction in accompanying drawing, and word " interior " and " outward " refer to respectively Be directed towards or away from the direction of particular elements geometric center.
Embodiment 1
In the present embodiment, magnet forming magnetic field monitoring magnetizer, including the magnetic head that magnetizes, the magnetic head that magnetizes is provided for magnet The magnetizing field for magnetizing, magnet forming magnetic field monitoring magnetizer also includes Hall element and display controller, Hall element Detection magnetizing field simultaneously exports measurement signal to display controller, and display controller receives measurement signal and shows;Hall element With one, and arrange and magnetize on magnetic head.
Embodiment 2
In the present embodiment, magnet forming magnetic field monitoring magnetizer, including the magnetic head that magnetizes, the magnetic head that magnetizes is provided for magnet The magnetizing field for magnetizing, magnet forming magnetic field monitoring magnetizer also includes Hall element and display controller, Hall element Detection magnetizing field simultaneously exports measurement signal to display controller, and display controller receives measurement signal and shows;Hall element With two, and arrange and magnetize on magnetic head.
Embodiment 3
In the present embodiment, magnet forming magnetic field monitoring magnetizer, including the magnetic head that magnetizes, the magnetic head that magnetizes is provided for magnet The magnetizing field for magnetizing, magnet forming magnetic field monitoring magnetizer also includes Hall element and display controller, Hall element Detection magnetizing field simultaneously exports measurement signal to display controller, and display controller receives measurement signal and shows;Hall element With three, and arrange and magnetize on magnetic head.
Embodiment 4
In the present embodiment, magnet forming magnetic field monitoring magnetizer, including the magnetic head that magnetizes, the magnetic head that magnetizes is provided for magnet The magnetizing field for magnetizing, magnet forming magnetic field monitoring magnetizer also includes Hall element and display controller, Hall element Detection magnetizing field simultaneously exports measurement signal to display controller, and display controller receives measurement signal and shows;Hall element With four, and arrange and magnetize on magnetic head.
Embodiment 5
In the present embodiment, magnet forming magnetic field monitoring magnetizer, including the magnetic head that magnetizes, the magnetic head that magnetizes is provided for magnet The magnetizing field for magnetizing, magnet forming magnetic field monitoring magnetizer also includes Hall element and display controller, Hall element Detection magnetizing field simultaneously exports measurement signal to display controller, and display controller receives measurement signal and shows;Hall element With five, and arrange and magnetize on magnetic head.
With include, without being limited to what above-described embodiment was distinguished, the quantity of Hall element can also be arranged more on the magnetic head that magnetizes It is many, such as six, seven, eight, nine, ten, 11 and more.
With include, without being limited to what above-described embodiment was distinguished, the Hall element magnetized on magnetic head have two or two During the above, each Hall element is each independent independently to be run to detect magnetizing field and export to display controller Measurement signal.
With include, without being limited to what above-described embodiment was distinguished, magnetize magnetic field for uniform magnetic field when:If magnetizing on magnetic head When Hall element is one, it is arranged on the center on the part of the magnetizing field side of the magnetic head that magnetizes.
With include, without being limited to what above-described embodiment was distinguished, magnetize magnetic field for uniform magnetic field when:If magnetizing on magnetic head When Hall element has two or more, it is arranged on the part of the magnetizing field side of the magnetic head that magnetizes and is uniformly distributed.
With include, without being limited to what above-described embodiment was distinguished, magnetize magnetic field for nonuniform magnetic fields when:If magnetizing on magnetic head Hall element be one when, it is arranged on the center on the part of the magnetizing field side of the magnetic head that magnetizes.
With include, without being limited to what above-described embodiment was distinguished, magnetize magnetic field for nonuniform magnetic fields when:If magnetizing on magnetic head Hall element have two or more when, it is arranged on uneven point on the part of the magnetizing field side of the magnetic head that magnetizes Cloth, along magnetizing, magnetic direction between magnetic head is observed, and Hall element is in the distribution in the plane of magnetic direction For:Distribution density of the Hall element in the high part of magnetic field intensity is higher than the distribution density in the low part of magnetic field intensity.
With include, without being limited to what above-described embodiment was distinguished, magnetize magnetic field on nonuniform magnetic fields and the magnetic head that magnetizes suddenly When your element has two or more, along magnetizing, magnetic direction between magnetic head is observed, Hall element perpendicular to Distribution in the plane of magnetic direction is:Distribution density of the Hall element in the high part of magnetic field intensity is in magnetic field intensity (distribution density of the Hall element in the high part of magnetic field intensity can also be strong in magnetic field to the twice of the distribution density of low part The three times of the distribution density of the low part of degree either four times either five times either six times either seven times it is either octuple or more than).
With include, without being limited to what above-described embodiment was distinguished, Hall element is arranged on the head surface that magnetizes.Such as it is arranged on Magnetize magnetic head iron core surface.
With include, without being limited to what above-described embodiment was distinguished, be provided with quartz window outside Hall element.
With include, without being limited to what above-described embodiment was distinguished, it is the body thickness for wanting thin slice is to constitute quartz window (thickness can also be following arbitrary to 0.01mm:0.02mm, 0.03mm, 0.04mm, 0.05mm and 0.01-0.05mm scope Other interior arbitrary values).
With include, without being limited to what above-described embodiment was distinguished, quartz window outer layer is provided with compact arranged hard sheet.
With include, without being limited to what above-described embodiment was distinguished, hard sheet be titanium nitride ceramic thin slice.
As shown in figure 1, the magnetic head that magnetizes is including iron core 2 and the battery coil 1 being arranged on around iron core 2, Hall element 3 sets Put in the front end of iron core 2, the magnetic head that magnetizes during work is formed and magnetized magnetic field, Hall element 3 is detected to magnetic field state, and to PLC Signal feedback is carried out, implements early warning.
This place embodiment is to the non-limit part of the claimed technical scope midrange of this utility model and in embodiment The equal replacement of single or multiple technical characteristics is formed new technical scheme in technical scheme, equally all in this practicality In new claimed scope;Simultaneously this utility model scheme it is all enumerate or unrequited embodiment in, in same reality The example (i.e. a kind of feasible scheme) that the parameters in example are merely representative of its technical scheme is applied, and between parameters There is no strict cooperation and qualified relation, wherein each parameter can phase when stating without prejudice to axiom and this utility model and asking Mutually replace, except special declaration.
Technological means disclosed in this utility model scheme are not limited only to the technological means disclosed in above-mentioned technological means, also Including the technical scheme being made up of above technical characteristic combination in any.The above is specific embodiment party of the present utility model Formula, it is noted that for those skilled in the art, on the premise of without departing from this utility model principle, Some improvements and modifications can also be made, these improvements and modifications are also considered as protection domain of the present utility model.

Claims (8)

1. a kind of magnet forming magnetic field monitors magnetizer, and including the magnetic head that magnetizes, the magnetic head that magnetizes provides the magnetic magnetized for magnet Magnetizing field, it is characterised in that
The magnet forming magnetic field monitoring magnetizer also includes Hall element and display controller, the Hall element detection Magnetizing field simultaneously exports measurement signal to display controller, and the display controller receives measurement signal and shows;
The Hall element has at least one, and arranges and magnetize on magnetic head.
2. magnet forming magnetic field according to claim 1 monitors magnetizer, it is characterised in that the Hall magnetized on magnetic head When element has at least two, each Hall element is each independent independently to be run to detect magnetizing field and to showing Show that controller exports measurement signal.
3. magnet forming magnetic field according to claim 1 and 2 monitors magnetizer, it is characterised in that the magnetic field of magnetizing For uniform magnetic field when:
If the Hall element magnetized on magnetic head is one, it is arranged on the center on the part of the magnetizing field side of the magnetic head that magnetizes Position;
If the Hall element magnetized on magnetic head has at least two, it is arranged on the part of magnetizing field side of the magnetic head that magnetizes It is uniformly distributed.
4. magnet forming magnetic field according to claim 1 and 2 monitors magnetizer, it is characterised in that the magnetic field of magnetizing For nonuniform magnetic fields when:
If the Hall element magnetized on magnetic head is one, it is arranged on the center on the part of the magnetizing field side of the magnetic head that magnetizes Position;
If the Hall element magnetized on magnetic head has at least two, it is arranged on the part of magnetizing field side of the magnetic head that magnetizes Uneven distribution, along magnetizing, magnetic direction between magnetic head is observed, and Hall element is in the plane of magnetic direction Distribution is:Distribution density of the Hall element in the high part of magnetic field intensity is close higher than the distribution in the low part of magnetic field intensity Degree.
5. magnet forming magnetic field according to claim 4 monitors magnetizer, it is characterised in that the magnetic field of magnetizing When having at least two for nonuniform magnetic fields and the Hall element on magnetic head that magnetizes, along magnetizing, magnetic direction between magnetic head is seen Examine, Hall element is in the distribution in the plane of magnetic direction:Hall element is in the high part of magnetic field intensity Distribution density is more than the twice of the distribution density of the low part of magnetic field intensity.
6. magnet forming magnetic field according to claim 5 monitors magnetizer, it is characterised in that the Hall element is arranged In the head surface that magnetizes.
7. magnet forming magnetic field according to claim 6 monitors magnetizer, it is characterised in that the Hall element peripheral hardware It is equipped with quartz window.
8. magnet forming magnetic field according to claim 7 monitors magnetizer, it is characterised in that the quartz window outer layer sets It is equipped with compact arranged hard sheet.
CN201621139601.1U 2016-10-20 2016-10-20 Magnet shaping magnetic field monitoring magnetization device Withdrawn - After Issue CN206116132U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621139601.1U CN206116132U (en) 2016-10-20 2016-10-20 Magnet shaping magnetic field monitoring magnetization device

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Application Number Priority Date Filing Date Title
CN201621139601.1U CN206116132U (en) 2016-10-20 2016-10-20 Magnet shaping magnetic field monitoring magnetization device

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CN201621139601.1U Withdrawn - After Issue CN206116132U (en) 2016-10-20 2016-10-20 Magnet shaping magnetic field monitoring magnetization device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106384644A (en) * 2016-10-20 2017-02-08 宁波鑫丰磁业有限公司 Magnet molding magnetic field monitoring magnetizing device
CN107658094A (en) * 2017-11-17 2018-02-02 江门麦威电子科技有限公司 A kind of automatic magnetizing apparatus

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106384644A (en) * 2016-10-20 2017-02-08 宁波鑫丰磁业有限公司 Magnet molding magnetic field monitoring magnetizing device
CN106384644B (en) * 2016-10-20 2018-07-27 宁波鑫丰磁业有限公司 A kind of magnet forming magnetic field monitoring magnetizer
CN107658094A (en) * 2017-11-17 2018-02-02 江门麦威电子科技有限公司 A kind of automatic magnetizing apparatus
CN107658094B (en) * 2017-11-17 2019-08-23 江门麦威电子科技有限公司 A kind of automatic magnetizing apparatus

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