CN206109510U - Rare earth smelting automation equipment - Google Patents
Rare earth smelting automation equipment Download PDFInfo
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- CN206109510U CN206109510U CN201621233828.2U CN201621233828U CN206109510U CN 206109510 U CN206109510 U CN 206109510U CN 201621233828 U CN201621233828 U CN 201621233828U CN 206109510 U CN206109510 U CN 206109510U
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- crucible
- axle
- mould
- smelting furnace
- smelting
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Abstract
The utility model relates to a rare earth smelting automation equipment belongs to rare earth smelting equipment technical field. Technical scheme is: crucible longitudinal movement to the fire door of crucible smelting furnace (7) is accomplished to parallel winding arm, triaxial carousel arm accomplish the crucible realize pressing from both sides get, stirring function, the walking car lateral shifting of robot is carried immediately to the four -axis to on placing six rolling disc (12) with the crucible, two vertical lifting device (3) are controld the crucible and carry the material in the crucible smelting furnaces, five mould transfer cart (6) carry the liquid in mould and the mould to become the solid product, empty crucible liquid in the mould six rolling disc (12). The utility model discloses a linkage is stirred in having realized the stove to the rare earth smelting process, and crucible liquid extraction and liquid are emptyd into the mould to reach a robot walking and be many smelting furnace services, thereby the injury of having avoided the high temperature workstation to bring the workman has improved work efficiency, it is energy -concerving and environment -protective.
Description
Technical field
This utility model is related to a kind of rare-earth smelting automation equipment, belongs to rare-earth smelting equipment technical field.
Background technology
At present, domestic rare-earth smelting industry device is mostly artificial original smelting technique, and this technology is for simple smelting
Furnace tool, all adopts manual work, the operation on the table of 1600 DEG C or so of high temperature of standing to workman, and also the body of people is pacified
Great danger is brought entirely, everyone respectively keeps a stove and smelts, manually high-temp liquid is toppled over crucible in the upper stove of fixture folder, taken
When, arduously, due to manually under the steel clamp clamping of long range being difficult to liquid evacuation in crucible or being sprinkled upon on the ground, cause people
The healthy and life of work, the significant wastage of material and serious harm people.
Utility model content
This utility model purpose is to provide a kind of rare-earth smelting automation equipment, improve production efficiency, it is to avoid product loses,
The injury to workman is reduced simultaneously, solves the problems referred to above present in background technology.
The technical solution of the utility model is:
A kind of rare-earth smelting automation equipment, it is vertical comprising robot ambulation track machine, an axle parallel manipulator arm, two axles
Lowering or hoisting gear, three axle turntable machinery arms, four Zhou Lizai robots moving trolleys, five axle die carts, crucible smelting furnace, crucible incline
Focusing device and six axle rotation dish;Multiple stage crucible smelting furnace is arranged along robot ambulation track machine side, crucible smelting furnace is provided with
Six axle rotation dish;Four Zhou Lizai robots moving trolleys are arranged on robot ambulation track machine, an axle parallel manipulator arm, two axles
Vertical lift device and three axle turntable machinery arms are arranged on four Zhou Lizai robots moving trolleys, and are connected with crucible;Two axles hang down
Go straight up to falling unit and complete crucible height adjustment, the parallel mechanical arm of an axle completes the fire door that crucible longitudinally moves to crucible smelting furnace,
Three axle turntable machinery arms complete crucible and realize gripping, agitating function;Four Zhou Lizai robots moving trolley transverse shiftings, and by crucible
It is placed in six axle rotation dish;Two axle vertical lift devices manipulate crucible and carry material in crucible smelting furnace;Three axle turntable machinery arms
It is stirred liquid in crucible;Four Zhou Lizai robots moving trolleys are back and forth walked on robot ambulation track machine, are multiple stage earthenware
Crucible smelting furnace completes identical work;Five axle die carts and crucible tilting device, five Axle moulds tool fortune are provided with by crucible smelting furnace
Car delivery mold, crucible tilting device and the linkage of six axle rotation dish are sent, realizes the crucible come out of the stove to pouring liquid in mould.
The six axles rotation dish is provided with crucible clamp, clamping bar and puddler, pole binding clasp and clamping cylinder, crucible tongs
One end of tool, is clamped by two identical poles and clamping bar binding clasp equipped with tight device, chuck of the other end equipped with semi arch is turned
Cylinder, clamping bar and puddler link together;When clamping bar and puddler are clamped, crucible, when loosening, three axle turntable machinery arms are taken out
Start stirring;Six axle rotation dish realize the Stirring of clamping bar and puddler;Clamping cylinder is arranged on above pole binding clasp, is driven
Dynamic clamping bar and puddler clamp crucible.
Crucible smelting furnace is provided with furnace wall heating platform, and axle die cart includes mould, heat ray filter, die clamp, anti-
Tumble hoisting device, mould rack, mold supporting frame, knocking device, support arm, driving wheel, work platformses, chain, follower and
Mould driver;
Furnace wall heats platform, is the outer furnace wall of crucible smelting furnace, mould is preheated using outer furnace wall waste heat, it is ensured that mould matter
Amount;Pour the liquid batch in crucible into in-mold molding, the demoulding goes out product;
Mould is externally provided with heat ray filter, completely cuts off the high temperature of mould;The effect of die clamp is fixing mould, detachably, real
Existing die change;Mould is provided with Anti-tipping lifting appliance device, prevents from pouring liquid tipping backwards in mould into;Mold supporting frame one end passes through
Mould rack connecting mold, other end connection chain, mold supporting frame drag mould walking with chain walking;Chain afterbody is installed
Knocking device, when die flip is to 90 ° of angles, the hammer that beats of knocking device beats mould, makes the product stripping in mould;Chain
For annular, driving wheel and follower are respectively arranged at two ends with, chain is provided for mould by support arm connecting mold bracing frame, driving wheel
Upset power, transports mould;
Chain is arranged on work platformses;Above-mentioned mould driver is the power wheel of five axle die carts, by servo
Mould operating on motor and Based Intelligent Control draw chain, mold supporting frame and bracing frame.
Crucible smelting furnace is provided with furnace platform, turntable, steam vent, smelting cathode bar;Crucible tilting device includes circular hole
Frame, crucible rotating disc support frame, crucible and dynamic connecting rod.
Smelting furnace platform is the work platformses at the top of crucible smelting furnace, be crucible smelt furnace body a part, smelting furnace
Crucible tilting device is placed on platform;Crucible is placed in crucible smelting furnace, crucible smelting is carried out, smelts dilute by electrically heated rod
Soil;Turntable is the turning arm of electrically heated rod one end, constantly adjusts operation angle according to smelting process;Steam vent is provided in earthenware
Vent by crucible smelting furnace, is, by the waste gas in smelting process, to be vented Jing after environmental protection treatment;Electrically heated rod is smelting negative electrode
Rod, produces heat energy by electric current, rare earth in stove is smelted;Crucible is placed on circular hole frame, installed in crucible rotating disc support frame
On, for crucible pouring liquid;Crucible is placed in crucible smelting furnace, internal to place rare earth;Kinematic link is arranged on servo electricity
Kinematic link on machine, one end connection motor, other end connection circular hole frame drive the crucible pouring liquid on circular hole frame.
The beneficial effects of the utility model are:By linkage, realize in the stove to rare-earth smelting process and stir, crucible liquid
Body is extracted and liquid pouring enters mould, and a robot ambulation and services for multiple stage smelting furnace, so as to avoid hot operation
The injury that platform is brought to workman, improves work efficiency, it is to avoid product loses, energy-conserving and environment-protective.
Description of the drawings
Fig. 1 is this utility model example structure schematic diagram;
Fig. 2 is that structural representation is extracted in the three axle turntable machinery arms stirring of this utility model embodiment;
Fig. 3 is the five axle die carts and crucible smelting furnace structural representation of this utility model embodiment;
Fig. 4 is the crucible tilting device structural representation of six axle rotation dish of this utility model embodiment linkage;
Fig. 5 is the A portions mplifying structure schematic diagram of this utility model Fig. 3;
In figure:Robot ambulation track machine 1, an axle parallel manipulator arm 2, two axle vertical lift devices 3, three axle disk machines
Tool arm 4, four Zhou Lizai robots moving trolleys 5, five axle die carts 6, crucible smelting furnace 7, crucible tilting device 8, crucible tongs
Tool 9, clamping bar and puddler 10, pole binding clasp 11, six axle rotation dish 12, clamping cylinder 13, furnace wall heating platform 14, mould 15,
Heat ray filter 16, die clamp 17, Anti-tipping lifting appliance device 18, mould rack 19, mold supporting frame 20, knocking device 21,
Arm 22, driving wheel 23, work platformses 24, chain 25, follower 26, mould driver 27, smelting furnace platform 28, crucible are smelted
29th, turntable 30, steam vent 31, smelting cathode bar 32, circular hole frame 33, crucible rotating disc support frame 34, crucible 35, kinematic link
36。
Specific embodiment
Below in conjunction with accompanying drawing, by embodiment, the utility model is described in further detail.
A kind of rare-earth smelting automation equipment, hangs down comprising robot ambulation track machine 1, an axle parallel manipulator arm 2, two axles
Go straight up to falling unit 3, three axle turntable machinery arms 4, four Zhou Lizai robots moving trolleys 5, five axle die carts 6, crucible smelting furnace
7th, crucible tilting device 8 and six axle rotation dish 12;Multiple stage crucible smelting furnace 7, crucible are arranged along 1 side of robot ambulation track machine
Smelting furnace 7 is provided with six axle rotation dish 12;Four Zhou Lizai robots moving trolleys 5 are arranged on robot ambulation track machine 1, an axle
Parallel manipulator arm 2, two axle vertical lift devices 3 and three axle turntable machinery arms 4 are arranged on four Zhou Lizai robots moving trolleys 5
On, and be connected with crucible 35;Two axle vertical lift devices 3 complete crucible height adjustment, and the parallel mechanical arm of an axle completes crucible and indulges
To the fire door for being moved to crucible smelting furnace 7, three axle turntable machinery arms complete crucible and realize gripping, agitating function;Four axles found carrier aircraft
Device people's moving trolley transverse shifting, and crucible is placed in six axle rotation dish 12;Two axle vertical lift device 3 manipulates crucible in earthenware
Material is carried in crucible smelting furnace 7;Three axle turntable machinery arms 4 are stirred liquid in crucible;Four Zhou Lizai robots moving trolleys are in machine
Back and forth walk on people's walking track machine 1, be that multiple stage crucible smelting furnace 7 completes identical work;Five Axle moulds are provided with by crucible smelting furnace 7
Tool carriage 6 and crucible tilting device 8, five axle die carts, 6 delivery mold, crucible tilting device 8 and six axle rotation dish 12
Linkage, realizes the crucible come out of the stove to pouring liquid in mould.
The six axles rotation dish 12 is provided with crucible clamp 9, clamping bar and puddler 10, pole binding clasp 11 and clamping cylinder
13, one end of crucible clamp is pressed from both sides with clamping bar by two identical poles equipped with tight device, chuck of the other end equipped with semi arch is turned
Tight device 11, clamping cylinder 13, clamping bar and puddler 10 link together;When clamping bar and puddler are clamped, crucible is taken out, is loosened
When, three axle turntable machinery arms 4 start stirring;Six axle rotation dish 12 realize the Stirring of clamping bar and puddler;Clamping cylinder 13
It is arranged on above pole binding clasp 11, drives clamping bar and puddler 10 to clamp crucible.
Crucible smelting furnace 7 is provided with furnace wall heating platform 14, and axle die cart 6 includes mould 15, heat ray filter 16, mould
Fixture 17, Anti-tipping lifting appliance device 18, mould rack 19, mold supporting frame 20, knocking device 21, support arm 22, driving wheel 23, work
Make platform 24, chain 25, follower 26 and mould driver 27;
Furnace wall heats platform 14, is the outer furnace wall of crucible smelting furnace 7, mould is preheated using outer furnace wall waste heat, it is ensured that mould
Tool quality;Pour the liquid batch in crucible in mould 15 molding, the demoulding goes out product;
Mould 15 is externally provided with heat ray filter 16, completely cuts off the high temperature of mould;The effect of die clamp 17 is fixing mould 15, can
Dismounting, realizes die change;Mould 15 is provided with Anti-tipping lifting appliance device 18, prevents from pouring liquid tipping backwards in mould into;Mould
20 one end of support is dragged with chain walking by 19 connecting mold of mould rack, other end connection chain 25, mold supporting frame 20
Mould 15 is walked;Chain afterbody installs knocking device 21, and when mould 15 is turned to 90 ° of angles, the hammer that beats of knocking device 21 strikes
Molding tool 15, makes the product stripping in mould;Chain is annular, is respectively arranged at two ends with driving wheel 23 and follower 26, and chain leads to
22 connecting mold bracing frame 20 of support arm is crossed, driving wheel 23 is that mould 15 provides upset power, transports mould;
Chain 25 is arranged on work platformses 24;Above-mentioned mould driver 27 is the power wheel of five axle die carts 6, is led to
The mould operating crossed on servomotor and Based Intelligent Control draw chain, mold supporting frame and bracing frame.
Crucible smelting furnace 7 is provided with furnace platform 28, turntable 30, steam vent 31, smelting cathode bar 32;Crucible tilting device
8 include circular hole frame 33, crucible rotating disc support frame 34, crucible 35 and kinematic link 36.
Smelting furnace platform 28 is the work platformses at the top of crucible smelting furnace 7, is a part for 7 body of heater of crucible smelting furnace, smelting
Crucible tilting device 8 is placed on furnace platform 28;Crucible 35 is placed in crucible smelting furnace 7, crucible is carried out and is smelted 29, by electricity
Heating rod smelts rare earth;Turntable 30 is the turning arm of electrically heated rod one end, constantly adjusts operation angle according to smelting process;Row
Pore 31 is provided in the vent by crucible smelting furnace 7, is, by the waste gas in smelting process, to be vented Jing after environmental protection treatment;
Electrically heated rod produces heat energy by electric current, rare earth in stove is smelted to smelt cathode bar 32;Crucible is placed on circular hole frame 33
35, on crucible rotating disc support frame 34, for crucible pouring liquid;Crucible is placed in crucible smelting furnace 7, internal to place
Rare earth;Kinematic link 36 is arranged on the kinematic link on servomotor, and one end connection motor, other end connection circular hole frame 33 drive
Crucible pouring liquid on dynamic circular hole frame.
More specifically embodiment:
The one axle parallel manipulator arm 2 is vertically moved, and three axle turntable machinery arms 4 are moved to 7 mouthfuls of crucible smelting furnace, and three
Axle turntable machinery arm 4 realizes gripping, agitating function;Transverse shifting, moves to the edge of body of heater, and crucible is placed into six axles turn
On Moving plate 12;Liquid in five axle die carts, 6 delivery mold and mould becomes solid product;Six axle rotation dish 12 are by crucible liquid
Body is poured in mould.
The crucible rectilinear movement of extraction is left crucible smelting furnace port by the two axles vertical lift device 3;
Three axles turntable machinery arm, 3 top is equipped with air clamper, and crucible smelting furnace is extracted for gripping and up and down
In crucible;After air clamper loosens, second function is realized, liquid in stirring crucible;When smelting is completed, automatically
Locking clamping device, crucible is gone out from crucible smelting furnace inner clip;
The four Zhou Lizai robots moving trolley 5 is walked on robot ambulation track machine 1, is that multiple stage crucible smelting furnace is complete
Into above-mentioned same task;
The five axles die cart 6 is that the product for filling mould is operated by chain drive timing, and by timing
After several minutes by mold rotation to track head an angle of 90 degrees when, product by installed in head beat hammer product is poured out, then
Product is transported;
The six axles rotation dish is that both sides are equipped with rotary shaft and driving automatically by a turnover disc less than crucible diameter circle
Motor, dedicated for toppling over the liquid in crucible, is poured in mould by overflow launder, toppling over for repetition disconnected in the ranks of going forward side by side, complete
Into the filling of several moulds;
Support arm is housed on chain, front end is equipped with die clamp, is run when chain is rotated in the lump, heat-insulated dress is housed on support arm
Put;Mould is placed on crucible before chain operation and smelts by furnace wall, mould is preheated by conducting heat, is easy to the demoulding;Mould
Tool is toppled over the knocking device of product and is located in that track machine an angle of 90 degrees is parallel with chain, by cylinder plus the device of spring, timing
Mold bottom is beaten, pours out product;
Support bar is big with length for placing mould rack etc., and heat-barrier material device is housed between mould rack and pole;
Material extraction rod possesses two kinds of functions up and down, carries the agitating function of material function and semicircle rotation up and down, is both one device having both,
Realized by pneumatic two rod-type, three moving gear;Chain direction is controlled during the demoulding;During orbit flip, when toppling over product, by support roller
The device for being mounted in head is overturn;Mould need to be preheated in advance, and the method for preheating is, using the waste heat on furnace body wall, mould to be put
Put by body of heater, carry out conduction heating;During the use of mould and crucible clamp, increase aluminium foil;In flyer chain
Pole mould set is housed using chain link on the chain rail of machine;Anti-tipping lifting appliance device is housed on the bracing frame of product mold, it is ensured that
Balance during operating;Drive equipped with hole connecting plate on chain, simultaneously match with the Kongxiang on die frame, another side is with chain
Match equipped with structural member on bar, balance when ensureing in structure that support and mould product run well.
Claims (5)
1. a kind of rare-earth smelting automation equipment, it is characterised in that:Comprising robot ambulation track machine(1), the parallel machinery of an axle
Arm(2), two axle vertical lift devices(3), three axle turntable machinery arms(4), four Zhou Lizai robots moving trolleys(5), five Axle moulds
Tool carriage(6), crucible smelting furnace(7), crucible tilting device(8)With six axle rotation dish(12);Along robot ambulation track machine
(1)Multiple stage crucible smelting furnace is arranged in side(7), crucible smelting furnace(7)It is provided with six axle rotation dish(12);Four Zhou Lizai robots
Moving trolley(5)It is arranged on robot ambulation track machine(1)On, an axle parallel manipulator arm(2), two axle vertical lift devices(3)
With three axle turntable machinery arms(4)It is arranged on four Zhou Lizai robots moving trolleys(5)On, and and crucible(35)Connection;Two axles are vertical
Lowering or hoisting gear(3)Crucible height adjustment is completed, the parallel mechanical arm of an axle completes crucible and longitudinally moves to crucible smelting furnace(7)Stove
Mouthful, three axle turntable machinery arms complete crucible and realize gripping, agitating function;Four Zhou Lizai robots moving trolley transverse shiftings, and will
Crucible is placed into six axle rotation dish(12)On;Two axle vertical lift devices(3)Crucible is manipulated in crucible smelting furnace(7)Material is carried inside;
Three axle turntable machinery arms(4)It is stirred liquid in crucible;Four Zhou Lizai robots moving trolleys are in robot ambulation track machine(1)
Upper reciprocal walking, is multiple stage crucible smelting furnace(7)Complete identical work;Crucible smelting furnace(7)Side is provided with five axle die carts
(6)With crucible tilting device(8), five axle die carts(6)Delivery mold, crucible tilting device(8)With six axle rotation dish
(12)Linkage is arranged.
2. a kind of rare-earth smelting automation equipment according to claim 1, it is characterised in that:The six axles rotation dish(12)
It is provided with crucible clamp(9), clamping bar and puddler(10), pole binding clasp(11)And clamping cylinder(13), the one of crucible clamp
End is equipped with the chuck of semi arch equipped with tight device, the other end is turned, by two identical poles and clamping bar binding clasp(11), clamp gas
Cylinder(13), clamping bar and puddler(10)Link together;When clamping bar and puddler are clamped, crucible, when loosening, three axle rotating disks are taken out
Mechanical arm(4)Start stirring;Six axle rotation dish(12)Realize the Stirring of clamping bar and puddler;Clamping cylinder(13)It is arranged on
Pole binding clasp(11)Top, drives clamping bar and puddler(10)Clamp crucible.
3. a kind of rare-earth smelting automation equipment according to claim 1, it is characterised in that:Crucible smelting furnace(7)On set
There is furnace wall heating platform(14), axle die cart(6)Including mould(15), heat ray filter(16), die clamp(17), it is anti-tipping
Hoisting device(18), mould rack(19), mold supporting frame(20), knocking device(21), support arm(22), driving wheel(23), work
Make platform(24), chain(25), follower(26)With mould driver(27);
Furnace wall heats platform(14), it is crucible smelting furnace(7)Outer furnace wall;
Mould(15)It is externally provided with heat ray filter(16);Die clamp(17)Fixing mould(15);Mould(15)It is provided with anti-tipping hanging
Tool device(18);Mold supporting frame(20)One end passes through mould rack(19)Connecting mold, other end connection chain(25)Mould;
Chain afterbody installs knocking device(21);Chain is annular, is respectively arranged at two ends with driving wheel(23)And follower(26), chain lead to
Cross support arm(22)Connecting mold bracing frame(20);
Chain(25)It is arranged on work platformses(24)On;Above-mentioned mould driver(27)It is five axle die carts(6)Power
Wheel, is operated by the mould on servomotor and Based Intelligent Control draw chain, mold supporting frame and bracing frame.
4. a kind of rare-earth smelting automation equipment according to claim 1 and 2, it is characterised in that:Crucible smelting furnace(7)If
There is furnace platform(28), turntable(30), steam vent(31), smelt cathode bar(32);Crucible tilting device(8)Comprising circular hole frame
(33), crucible rotating disc support frame(34), crucible(35)With dynamic connecting rod(36).
5. a kind of rare-earth smelting automation equipment according to claim 4, it is characterised in that:Smelting furnace platform(28)It is earthenware
Crucible smelting furnace(7)The work platformses at top, are crucible smelting furnaces(7)A part for body of heater, smelting furnace platform(28)Upper placement earthenware
Crucible tilting device(8);Crucible(35)It is placed on crucible smelting furnace(7)It is interior;Turntable(30)It is the turning arm of electrically heated rod one end;Row
Pore(31)It is provided in crucible smelting furnace(7)Other vent;Electrically heated rod is smelting cathode bar(32);Circular hole frame(33)On
Place crucible(35), installed in crucible rotating disc support frame(34)On;Crucible is placed on crucible smelting furnace(7)It is interior, it is internal to place dilute
Soil;Kinematic link(36)Kinematic link on servomotor, one end connection motor, other end connection circular hole frame(33).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621233828.2U CN206109510U (en) | 2016-11-17 | 2016-11-17 | Rare earth smelting automation equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621233828.2U CN206109510U (en) | 2016-11-17 | 2016-11-17 | Rare earth smelting automation equipment |
Publications (1)
Publication Number | Publication Date |
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CN206109510U true CN206109510U (en) | 2017-04-19 |
Family
ID=58526335
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201621233828.2U Withdrawn - After Issue CN206109510U (en) | 2016-11-17 | 2016-11-17 | Rare earth smelting automation equipment |
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CN (1) | CN206109510U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106399725A (en) * | 2016-11-17 | 2017-02-15 | 包头市拓又达新能源科技有限公司 | Six-axis linkage rare earth smelting, mixing and material lifting forming robot device |
CN108672689A (en) * | 2018-05-20 | 2018-10-19 | 佛山市高芯科技服务有限公司 | A kind of rare-earth smelting seven-axis linkage robot |
-
2016
- 2016-11-17 CN CN201621233828.2U patent/CN206109510U/en not_active Withdrawn - After Issue
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106399725A (en) * | 2016-11-17 | 2017-02-15 | 包头市拓又达新能源科技有限公司 | Six-axis linkage rare earth smelting, mixing and material lifting forming robot device |
CN106399725B (en) * | 2016-11-17 | 2018-02-27 | 包头市拓又达新能源科技有限公司 | A kind of six-axis linkage rare-earth smelting stirring, put forward material forming machine people's equipment |
CN108672689A (en) * | 2018-05-20 | 2018-10-19 | 佛山市高芯科技服务有限公司 | A kind of rare-earth smelting seven-axis linkage robot |
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20170419 Effective date of abandoning: 20180227 |